BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a flexible cable carrier which undergoes wear when it loops back and slides upon itself and special pads included to reduce associated galling and wear.
2. Discussion of the Related Art
Tape libraries are now quite popular for storing large amounts of data. Because of the largeness of some of these libraries, automation has been employed in the retrieval of information from the tapes or the addition of information thereto. A very efficient automated library now in use uses a remote control apparatus which has a traveling manipulative arm. The magnetic tape cartridges are located along a wall in rows and columns. The remote control apparatus is located on a trolley which rides on a track along the tape-filled wall. An automated host system transmits robotic power and control signals to the trolley and manipulative arm. The host system remotely controls the trolley and manipulative arm to retrieve a selected tape, place it in a tape reading and recording device, and then return it to the library when the desired function is completed. The same can be done with optical and magnetic disc cartridges or other media in lieu of tapes.
The power and control signals are fed to the trolley and manipulative arm via molded ribbon cabling, also known as Flagstaff cable. Ribbon cable is a group of cables which are positioned side by side in a molded flexible sheath. Elongated channel shaped carriers receive edge portions of the ribbon cable and ride in an elongated recess alongside the trolley track to confine the ribbon cable and prevent it from snarling with the rest of the retrieval apparatus. These carriers are normally constructed from plastic, such as polypropylene. One end of the carrier and ribbon cabling is connected to a fixed power and signal source while the other end is connected to the trolley and moves back and forth therewith. Because of this arrangement, the carriers loop back and slide upon themselves upon movement of the trolley. This sliding action takes place along an elongated surface formed inside the loop of the carrier.
Because of the high speed of the trolley and the considerable length of the library, a significant amount of friction occurs when these carriers slide upon themselves. This friction causes substantial wear of the plastic carrier and leads to galling. The galling produces frictional debris that requires a periodic cleanup in order to keep the library functional. The cleanup is tedious because of the many corners, crevices and cavities in the library. In an attempt to reduce wear and galling, the carrier material was changed from polypropylene to polyamide which is more expensive. While there was some reduction in the wear and galling it was not nearly sufficient. The library still became contaminated with debris that might affect recording operation.
SUMMARY OF THE INVENTION
The wear and galling of the remote control tape retrieval apparatus cable carrier has been virtually overcome by constructing the carrier surfaces of two portions of dissimilar materials, such as plastic and metal. In one embodiment this has been accomplished by providing each carrier with metallic pads along the elongate carrier surface that forms inside the loop as the trolley moves back and forth. In a preferred embodiment the main part of the carrier is plastic, such as polypropylene, and the pads are stainless steel. The pads are mounted to the elongate surface of the carrier at spaced intervals so that there are pad and padless surfaces therealong. It is desirable that the spacing be optimized for minimal wear and galling. The spacing can be such that sliding engagement is made substantially only between pad and padless surfaces.
Alternatively, the pads can be spaced over selected lengths of the elongated surface where wear and galling are most prevalent. Several types of pads, which are also novel as an article of manufacture, can be employed. One type of pad is mounted to the elongate surface by an adhesive, such as double-sided tape, and the other is mounted to the elongate surface by tabs. The majority of the sliding action takes place between pad and padless surfaces, resulting in virtually no wear or galling. Occasionally sliding action takes place between the metallic pads, which are of the same material. However, even in this instance there is little wear and galling compared to plastic sliding on plastic.
In another embodiment of the invention the carrier is provided with an elongate flexible strip of metallic material, such as stainless steel. The flexible strip may be mounted to the elongate surface of the carrier by a strip of double-sided tape.
From a practical standpoint this invention has overcome the wear and galling problems of cable carriers for remote control magnetic tape cartridge or optical and magnetic disc cartridge retrieval apparatuses. It should be understood, however, that the invention can be employed for any sliding surfaces of the same material where wear and galling are a problem.
An object of the present invention is to overcome the aforementioned problems associated with sliding surfaces of the same material.
Another object is to provide an elongate element with alternate surfaces of dissimilar materials therealong so that when the surfaces slide with respect to one another wear and galling are minimized.
A further object is to provide an elongate flexible cable carrier which is capable of minimum wear and galling when it loops back and slides upon itself.
Yet another object is to provide an elongate flexible channel-shaped carrier for receiving an elongate edge portion of a ribbon cable and which is capable of minimum wear and galling when the carrier loops back and a surface formed inside the loop engages itself in a sliding relationship at high speed.
Still another object is to provide an improved cable carrier for a remote control retrieval apparatus wherein the carrier has minimal wear and galling when it slides upon itself.
Still a further object is to provide a novel pad that is simple to construct and which can be employed to easily modify an existing cable carrier to minimize wear and galling when the carrier slides upon itself.
These and other objects of the invention will become more readily apparent from the ensuing specification when taken together with the drawings.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is an isometric view of a prior art remotely-controlled tape library that employs a robotic manipulative arm on a track and trolley assembly to retrieve and return tapes from and to the library;
FIG. 2 is an isometric view as seen along plane 2--2 of FIG. 1 with the library walls removed to show the manipulative arm on the trolley and track assembly;
FIG. 3 is an isometric view of a pair of ribbon cables, supporting carriers and a loop-forming hub with the other components of the assembly removed;
FIG. 4 is an isometric view of the prior art ribbon cable carrier without modification by this invention;
FIG. 5 is an isometric view of one type of pad;
FIG. 6 is an isometric view of a carrier portion with pads of the type shown in FIG. 5, one of the pads and double- sided tape being shown in an exploded view with respect to the rest of the carrier;
FIG. 7 is an isometric view of a pair of ribbon cables, each being supported by a pair of carriers that have the type of pad shown in FIG. 5;
FIG. 8 is an isometric view of another type of pad;
FIG. 9 is an isometric view of a carrier portion with pads of the type shown in FIG. 8, these pads being clipped into place on the carrier;
FIG. 10 is an isometric view of a pair of ribbon cables, each being supported by a pair of carriers which have the type of pad shown in FIG. 8;
FIG. 11 is an isometric view of a flexible metallic strip employed as a second embodiment of this invention;
FIG. 12 is an isometric view of a portion of a carrier with the flexible metallic strip being mounted thereon by a strip of double-sided tape, a portion of the metallic and double-sided strips being broken away from the carrier;
FIG. 13 is an isometric view of a pair of ribbon cables, each being supported by a pair of carriers which have the flexible metallic strip of FIG. 11 mounted thereon;
FIG. 14 is a schematic illustration of carrier portions spaced apart from their normal sliding engagement to show one embodiment of the spacing for either type of pad;
FIG. 15 is a schematic illustration of carrier portions spaced apart from their normal sliding engagement to show another embodiment of the spacing for either type of pad; and
FIG. 16 is a schematic illustration of carrier portions spaced apart from their normal sliding engagement to show the mounting of the flexible metallic strip of FIG. 11.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings where like reference numerals designate like or similar parts throughout the several views, there is shown in FIG. 1 an automated tape library 20 which has oppositely facing walls 22 and 24 of magnetic tape cartridges 26 arranged in rows and columns. Optionally optical and magnetic disk cartridges could be used in lieu of tapes. A track and trolley 28 and 30 are provided with the track 28 extending along the tapes between the walls 22 and 24. A manipulative arm 32 is mounted on the trolley so that it can be positioned adjacent a selected tape for retrieval. A work station is provided at 34 where an operator can sit and operate controls 36 for overall library operation. Controls 36 include a host computer program for controlling the robotic operations, such as moving the trolley and manipulative arm to retrieve or replace the tapes 26.
The controls 36, at the operator's station 34, transmit or allow the transmission of power and control signals to the trolley 30 and manipulative arm 32 via cabling, such as ribbon cables 38, shown in a side by side relationship in FIGS. 3, 7, 10 and ]3. As shown in FIG. 7, for instance, each ribbon cable 38, which is also known as Flagstaff cable, has a group of cables 40 which are fixed in a side by-side-spaced relationship in a molded sheath 42. As shown in FIG. 3, 7, 10 and 13 each ribbon cable 38 is supported by a pair of elongate flexible carriers 44, which keep each ribbon cable in a constrained manner. As shown in FIG. 2, one set of ends of the carriers 44 and ribbon cables 38 are connected by a clamp 46 to the trolley 30 and are movable therewith. From the clamp 46, a top portion 47 of the carriers and the cabling lay in an elongated recess 48 that extends longitudinally alongside the track 28. The carriers and cabling then extend around a hub 50 in a loop 51, the hub freely riding in the elongated recess 48. A bottom portion 52 of the carrier 44 and ribbon cables 38 then extends into the elongated recess 48 below the top portion 47 of the carriers and ribbon cables. As shown in FIG. 3, it is these top and bottom portions 47 and 52 that slide on one another and have a potential of wear and galling. Still referring to FIG. 3, the other end of the carriers and ribbon cabling are fixedly connected, in relationship to the trolley track, by a clamp 53, after which the cables extend from the clamp to a power source (not shown) and the controls 36 at the operators station.
As shown in FIG. 4, the carrier 44 is preferably an elongate channel which has an open side 54, an opposite closed side 56 and leg sides 58 and 60. The closed side 56 has a series of apertures 61 and a slit 62 which extends from each aperture through the closed side 56 and one of the leg sides 60 so that the carrier can bend about the other leg side 58. As shown in FIGS. 2 and 3, this arrangement enables the carrier 44 to easily form the loop 51 about the hub 50 as it makes its transition from a top position 47 to a bottom position 52 or vice versa within the elongated recess 48. The open channel side 54 of each carrier snugly receives an edge portion of a ribbon cable within its elongate cavity. Each carrier may be constructed of polypropylene, which is somewhat flexible. As shown in FIGS. 2 and 3, and as stated hereinabove, the top portion 47 of the carriers and the cabling extends from the clamp 46 to the hub 50, thence around the hub in a loop 5], thence along a bottom portion 52 which is located below the top portion 47. It can be seen that when this occurs each carrier 44 has an inside elongate surface 63, formed by the loop 51, which slides upon itself as the trolley moves toward and away from the fixed clamp end 53. In the prior art this sliding action resulted in considerable wear and galling of the inside elongate surfaces 63 of the carriers 44. This arises from plastic sliding on plastic, the weight of the top cabling and carriers and the fast travel of the trolley as it moves back and forth. The wear is hard on the carriers and the galling requires periodic tedious cleaning of the debris from the interstices of the library.
In one embodiment, the wear and galling problems associated with the prior art cable carrier have been substantially overcome by mounting pads of dissimilar material on the inside elongate surface 63 of the carrier. The carrier is a plastic material, such as polypropylene, and the pad is metal, preferably stainless steel. The pads are selectively spaced from one another along the carrier's inside elongate surface 63 to optimize sliding engagement of the pad surfaces with the padless surfaces. The invention includes several types of pads, each of which can be affixed in a novel manner to the elongate surface 63 of the carrier 44. There is also another embodiment of the invention where a stainless steel strip is mounted to the elongate surface of the carrier in lieu of the pads. All of these embodiments and the various details of the inventions will now be described.
One type of pad 64 and its mounting are illustrated in FIGS. 5, 6 and 7. This pad, which is shown in detail in FIG. 5, may be substantially rectangular with forward and rearward edges 66 and 68 with respect to the longitudinal axis of the inside elongate surface 63 of the carrier 44 and has oppositely located side edges 70 and 72. The pad has a top slidable surface which has forward and rearward substantially flat portions 74 and 76 with a raised portion 78 therebetween. The raised portion is preferably an elongate uniformly-shaped arcuate bump that extends laterally between the side edges 70 and 72 and which is substantially centered between the forward and rearward edges 66 and 68, with the arc of the bump being preferably less than 180 degrees so as to provide for smooth sliding transitions between the pad and padless surfaces. The pad has a bottom with forward and rearward flat portions 80 and 82, with respect to an elongate indentation 83 opposite the bump 78. As will be explained hereinafter, the flatness of the bottom of this pad serves an important purpose of this invention.
In FIG. 6, there is shown one of the pads 64 being fixedly mounted to the inside elongate surface 63 of the carrier 44. As shown in FIG. 7, the spacing provides pad and padless surfaces along the inside elongate surface 63. FIG. 7 also shows the invention being used to constrain a pair of ribbon cables 38. An edge portion of each ribbon cable is snugly recessed within a respective channel 44. As shown in FIGS. 2 and 3, this allows the channels 44 with their constrained ribbon cables 38 to follow around the hub 50 and in and out of the elongated recess 48 in an organized manner. As shown in FIG. 6, the preferred attachment of the pad 64 to the elongate surface 63 of the channel is by double-sided tape 84. Because of the flatness of the elongate surface 63 and the flatness of the bottom of the pad 64, a strong mounting can be achieved. Another advantage of the double-sided tape is that existing channels can be quickly converted to include the features of the invention.
Another pad 86 is illustrated in FIGS. 8, 9 and 10. This pad has forward and rearward edges 88 and 90, with respect to the longitudinal axis of the inside elongate surface 63 of the carrier 44, and has opposite side edges 92 and 94 interconnected with and located between the forward and rearward edges 88 and 90. This pad has a raised flat portion 95 that provides a slidable surface. The raised flat portion 95 extends across substantially the entire top of the pad to all edges. The elevation of the raised portion takes place along forward and rearward curves 96 and 98, which gradually raise and lower the pad and padless surfaces during sliding engagement of the elongate surface 63 upon itself. As shown in FIG. 8, the pad 86 is provided with tab means along both side edges. The tab means for the side edge 94 may be a pair of spaced-apart tabs 100 and the tab means for the side edge 92 may be an elongate tab 102 that extends substantially along the entire edge 92.
The mounting of the tab means to the carrier's elongate surface 63 is shown in FIG. 9. The elongate tab 102 may be preformed in a U-shape or bent around the channel edge 104 upon installation, and the pair of tabs 100 may be bent into the channel apertures 61. This pad 86 can be quickly mounted to convert existing channels to gain the benefit of this invention. In FIG. 10, the latter described pads are employed in a two-ribbon cable embodiment having two pairs of channels 44 for constraining the ribbon cables 38.
Another embodiment of this invention is illustrated in FIGS. 11, 12 and 13. Here an elongate flexible strip of stainless steel 106 is attached parallel to substantially the entire inside elongate surface 63 of the carrier 44. As shown in FIG. 12, the stainless steel strip is mounted to the inside elongate surface 63 of the carrier by a strip of double-sided tape 108. Since stainless steel will be sliding on stainless steel during movement of the trolley 30, there is relatively little wear and galling. Existing cable carriers can be easily modified by this embodiment to obtain the advantages of this invention.
FIGS. 14 and 15 schematically show carrier portions spaced apart from their normal sliding engagement to illustrate several types of spacing arrangements for either type of pad. In FIG. 14 the pads are arranged on the carrier's inside elongate surface 63 so that there is substantially only pad-to-padless and pad-to-pad surface engagement when the inside elongate surface 63 slides upon itself. The spacing of the pads will depend upon the flexibility of the carrier or carriers. When a pad on the top carrier portion slides upon a bottom padless carrier portion the top portion is uplifted for a distance because of the height of the pad. But because-of the flexibility of the carrier it commences to drop, as shown at 110 and 112, and will engage the bottom carrier portion without the next pad in place. It is at this location that another pad is placed on the bottom portion so that padless surfaces engage only pad surfaces. Further, since most embodiments of the carriers are fixed in their travel the spacing from top pad surface to the next bottom pad surface to the next top pad surface and so on is preferably equidistant. With this arrangement, pad surfaces will occasionally engage pad surfaces. Since these pad surfaces are stainless steel there are no significant problems of wear and galling.
Another arrangement for the placement of the pads is illustrated in FIG. 15. In this embodiment the pads are placed in a spaced apart relationship along selected lengths of the inside elongate surface 63 of the carrier. The lengths are those portions where the potential for wear is the greatest, such as the initial surface engagement of the elongate surface and/or locations of library tapes that are most often accessed.
FIG. 16 schematically shows the carrier spaced apart from its normal sliding engagement to show the stainless steel strip 106, which is mounted along both the top and bottom sliding portions of the carrier 44. In this instance the stainless steel strip slides upon itself.
Operation of the Invention
The existing prior art carriers for ribbon cables can be easily modified to obtain the benefits of this invention. The pad 64 in FIG. 5 can be easily mounted to the inside elongate surface 63 of the carrier 44 at selected locations by simply pressing them on with double-sided tape 84. Likewise, the pad 86 in FIG. 8 can be placed by simply bending several tabs into place about the carrier. Further, the stainless steel strip 106 in FIG. 11 can be easily affixed to the elongate surface 63 of the carrier 44 by the strip of double-sided tape 108. With the pads or stainless steel strip properly placed, there will be minimum wear and galling when the inside elongate surface 63 of the carrier or carriers 44 formed inside the loop 51 slides upon itself. This will virtually eliminate periodic shutdowns of the library for removal of debris created by galling in plastic sliding upon plastic.
It should be understood that this invention can be utilized for any type of belt-like plastic carrier that slides on itself. The important idea is that the pad means (plurality of pads or one elongate pad) be constructed of metal, preferably stainless steel, and that they be properly placed. Further, the rectangular-type pads are novel as an article of manufacture. Both of these pads can be stamped out of thin sheet metal. One of these pads is unique because it performs the desired reduced wear function by simply attached it to the inside elongate surface of an existing plastic carrier with double-sided tape. Also, the other pad is unique for the particular configuration of the carrier described hereinabove.
Obviously many modifications and variations are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims that the invention may be practiced otherwise than as specifically described.