Multi-Fiber Linear Array Laser Catheter Connector

U.S. patent application Ser. No. 07/608,281, filed Nov. 2, 1990, and U.S. patent application Ser. No. 07/608,290, filed Nov. 2, 1990, are commonly assigned to the assignee of the present invention.

1. Field of the Invention

The present invention generally pertains to medical and surgical apparatus, and more particularly, pertains to laser ablation catheters.

2. Description of the Prior Art

It is known in the art to use laser energy for medical purposes. A common medical application is in the irradiation of biological tissue. For external use, the laser energy may be directly applied. However, when the procedure requires irradiation of tissue which is not readily accessible, the use of a laser catheter is common. A typical application for a laser catheter is in the cardiovascular system. U.S. Pat. Nos. 4,997,431 and 4,985,028, both issued to Isner et al., show laser catheters particularly adapted for laser ablation within the cardiovascular system.

Multi-fiber systems have been particularly important in medical applications where laser energy must be transmitted from the laser power source to some location inside the human body. These configurations are needed to maintain a small diameter catheter for percutaneous introduction while providing a flexible catheter to negotiate the tortuous pathways in the cardiovascular system. However, when the medical applications require substantial laser power to be delivered over long periods of time, the traditional connector systems, such as described in U.S. Pat. No. 4,526,170, issued to Tanner, have proven inadequate.

U.S. Pat. No. 4,383,729, issued to Suzuki et al., shows a multi-fiber connector wherein a single beam of energy is split into component parts for transmission along a multiple fiber cable. However, such connectors may have difficulty handling the energy which is not intercepted by the optical fibers, and as a result the connector may be thermally damaged.

The current invention overcomes the inadequacies of the prior art by providing a connector designed to handle such energy requirements by refocusing a single generated laser beam into a line, and aligning the receiving array of fibers within the connector into a corresponding line to provide a highly efficient transfer of the laser energy. The individual fibers are arranged to be physically touching. The connector space not occupied by the fibers is packed with a reflective and/or refractive filler to redirect any spilled over energy into one or more of the fibers or to the outside surface of the connector.

According to one embodiment of the present invention, a 400 micron input fiber connects a laser interface module with a commercially available Nd:Yag medical laser. Multiple lenses contained within the interface box then transform a highly focused circular laser beam into a thin rectangular beam, whose dimensions are those of the fiber portion of the linear connector, and whose divergence is suitable for acceptance by the array fibers. The linear connector intercepts most of the laser energy, and that which is incident upon the optical fibers is transmitted to the distal end of the laser catheter through the multi-fiber bundle. The energy not directly intercepted by the fibers impinges upon an index matching epoxy filler that is transparent to the laser energy wavelength in the connector, which transmits this laser energy after multiple reflections to one or more of the multiple fibers or the surrounding metallic members in the multi-fiber linear array. The thermal energy not finally transferred in this way via the multi-fiber array is dissipated from the outside of the connector.

The multi-fiber linear array consists of multiple fibers aligned in a plane so that their diameters touch. The multiple fibers are bonded with an index-matching epoxy to a highly conductive external metal holder, such as aluminum or copper.

One significant aspect and feature of the present invention is a laser catheter with a multi-fiber linear array connector.

Another significant aspect and feature of the present invention is a multi-fiber linear array laser catheter connector with a lens system.

Another significant aspect and feature of the present invention is a multi-fiber linear array laser catheter connector which can be used for extended periods of time without additional cooling devices.

Having thus described one embodiment of the present invention, it is the principal object hereof to provide a laser catheter with a multi-fiber linear array connector to couple and conduct higher power for extended periods of time for irradiating biological tissue.

Other objects of the present invention and many of the attendant advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, in which like reference numerals designate like parts throughout the figures thereof and wherein:

FIG. 1 illustrates a plan view of the multi-fiber linear array laser catheter, the present invention; and,

FIG. 2 illustrates a cross-sectional view of the fiber linear array along line 2--2 of FIG. 1.

FIG. 1 illustrates a plan view of the fiber optic linear array laser catheter 10, the present invention. A laser 12 connects to a laser interface module 14 via an input fiber 16 and a fiber connector 18. The laser interface module 14 includes a plurality of lenses, including lenses 20a-20n, which transform a highly focused laser beam 22 into a thin rectangular beam illustrated by arrows 24a-24n, whose dimensions are those of the fiber portion of a linear connector 26. A fiber optic linear array 28 (FIG. 2) aligns in and connects to the linear connector 26, and includes a plurality of single optical fibers 30a-30n aligned in a planar fashion. The fiber optic linear array 28 includes highly thermally conductive plate members 32 and 34, such as aluminum or copper members, aligned about the array of single optical fibers 30a-30n. The linear connector 26 intercepts incident laser energy, and transmits it through the optical fibers of fiber optic linear array 28. Laser energy, which is incident upon the single optic fibers 30a-30n, is delivered to the distal end of the linear array laser catheter 10. Laser energy, which is not intercepted by the individual optic fibers 30a-30n, impinges upon an index-matching epoxy 56 (see also FIG. 2) which serves as a filler between conductive plates 32 and 34 of linear array 28. After multiple reflections, this energy is either transferred to one of the individual optical fibers or is transferred to the metallic heat conductive plates 32 and 34 of the fiber optic linear array 28, which simultaneously store and transmit the thermal energy to the ambient.

The single optical fibers 30a-30n are necked down in the fiber optic linear array 28 to form a fiber optic cable 36, which ring a central lumen in a Y-connector 38. The fiber optic cable 36 is routed through the Y-connector 38, a stainless steel tubular member 40, and a plastic tube 42 to a tubular tip 43, which can be made of metal for electrical conduction if desired. A fixation wire 44, which may include temperature sensing members, such as thermocouples, extends from the tubular tip 43 and is routed through the plastic tube 42, the stainless steel tubular member 40, and the Y-connector 38. Wires 48 and 50 connect to the temperature sensors on the fixation wire 44 and exit the port 46 on the Y-connector 38. Tubular tip 43 is electrically connected to a conducting metallic plug 52 located at the end of the Y-connector port 46. A flushing port 54 extends from the body of the Y-connector 38.

The energy transmitted by the fibers can be directed in a number of ways to irradiate human tissue. The fibers may be canted at a small angle to the axis of the catheter to achieve divergence of the laser energy beyond that which is available due to the intrinsic nature of the numerical aperture of the fiber. Alternatively, the distal ends of the fibers may be polished non-flat to create a prism to bend the light. The interstitial spaces between the fibers is used for irrigating fluid to remove biological materials from the field of the laser light and to cool the tissue so that local carbonization of the tissue does not occur.

FIG. 2 illustrates a cross-sectional view of the fiber optic linear array 28 along line 2--2 of FIG. 1 where all numerals correspond to those elements previously described. Single optical fibers 30a-30n are aligned such that their diameters touch and are bonded to the highly conductive plates 32 and 34 by an index-matching epoxy 56. Heat from the single optic fibers 30a-30n is transmitted through the index-matching epoxy 56 to the highly conductive plates 32 and 34 from where the heat is dissipated.

In application, a highly focused circular laser beam is optically transformed into a linear beam of the same dimension as the linear array of fibers, and is focused onto the linear connector. The energy which is intercepted by the fibers is then transmitted by the optical fibers of the linear array to the distal end of the catheter, while the remaining energy is intercepted by the epoxy and transmitted via optical reflection or refraction to the surrounding conductive plates 32 and 34 of the multi-fiber linear array connector. Because of the high thermal conductivity of the metal, its large heat capacitance, and large surface area, the heat is dissipated before the temperature becomes high enough to cause optical misalignment or structural degradation of the fibers. This allows the system to maintain structural integrity and optical alignment under high power conditions for long periods of time.

The advantage of the multi-fiber linear array laser catheter is that continuous high power can be delivered for long periods of time without active cooling or specialized energy management strategies with respect to the laser. Thus, for medical applications, such as treatment of ventricular tachycardia, the limitation of the low input power or highly focused laser energy profiles are no longer present.

Various modifications can be made to the present invention without departing from the apparent scope hereof.