Bulkhead Mounting Assembly

The present invention is directed to an apparatus for providing mounting and strain relief of conduits passing through bulkheads. More specifically, the present invention is directed to a coupling which secures to a bulkhead and secures a conduit through the coupling in a manner for avoiding the removal of caps on ultra high purity conduits outside ultra high purity clean environments.

The prior art has utilized various assemblies for the interface of a conduit passing through a bulkhead or wall. In some instances, the assembly has constituted the juncture between one conduit meeting a second conduit at the location of a bulkhead or wall. In other instances, such assemblies have been merely to secure a conduit as it passes through a bulkhead or wall.

In addition, various structural means are known for securing capped valves for pneumatic tires, wherein a nut securing the valve to the tire casing is capable of passing over a cap that precludes external exposure of the valve assembly.

For instance, in U.S. Pat. No. 1,885,042 a hydraulic coupling is shown, wherein a nut 5 secures the body A to a wall B and a conduit 15 is secured in the coupling A by means of an internally threaded surface and nut C. It is disclosed that nut 5 can pass over nut C.

A valve for a pneumatic tire is disclosed in U.S. Pat. No. 637,919 wherein a tire stem has flange T and an outward threaded portion in housing H engaging a nut C which is larger than cap E threaded over the end of the valve assembly.

U.S. Pat. No. 4,828,296 discloses a bulkhead mounting for fluid fittings having a nut 104 which engages a bulkhead B which is larger than a threaded portion 78a on a discreet assembly distinct from the assembly 28a that nut 104 is securely threaded to. The nut 104 is secured to component 28a and not the component 72a on which the threads 78a are formed.

U.S. Pat. No. 2,568,301 discloses a well fixture seal having apparatus with multiple diameter threaded regions including 16 and 13. Nut 28 is not described as being larger than any nut engaging threaded 16 and nut 28 does not interact with an interval flange for securing the fixture.

Swiss Patent 81540 discloses a pneumatic tire valve having a flange a.sup.1, a large threaded portion a and a small threaded portion a.sup.3 which engages a cap 1 which entirely secures the end of the valve assembly. Nut f can pass over the cap 1.

The deficiencies and drawbacks of the prior art as recited above are overcome by the unique configuration of the present invention, which provides ease of assembly in a minimum number of components, while providing the flexibility to secure ultra high purity conduits in a bulkhead in an environment that is not ultra high purity. Such advantages are set forth in greater detail below.

The present invention is a bulkhead mounting assembly for securing a conduit passing through a bulkhead, comprising; an integral body having a large diameter externally threaded portion and a small diameter externally threaded portion on a single side of the body from where the body is affixed to a bulkhead, a bulkhead-securing flange on the opposite side of the body from where the body is affixed to a bulkhead, and an axial passage through the body to accept a conduit, a bulkhead-securing nut that engages the large diameter threaded portion, and a conduit-securing nut that engages the small diameter threaded portion, the conduit-securing nut having a compression seal engaging flange to compress a seal on a conduit traversing the bulkhead mounting assembly, wherein the large diameter portion is at least greater in diameter than the conduit-securing nut engaging the smaller diameter portion.

Preferably, the bulkhead-securing flange has at least two flat surfaces on a peripheral edge to assist in securing it in a bulkhead.

Preferably, the peripheral edge of the bulkhead-securing flange has a generally hexagonal shape.

Alternatively, the bulkhead-securing flange has a circular peripheral edge and the large diameter externally threaded portion has at least two flat surfaces on a peripheral edge.

Alternatively, the bulkhead-securing flange has a circular peripheral edge and the small diameter externally threaded portion has at least two flat surfaces on a peripheral edge.

Further alternatively, the bulkhead-securing flange has a circular peripheral edge and the assembly has a third portion with at least two flat surfaces on a peripheral edge located adjacent to the small diameter externally threaded portion and the large diameter externally threaded portion.

Preferably, the bulkhead-securing nut has a greater inside diameter than at least an outside diameter of the conduit-securing nut.

Preferably, the small diameter externally threaded portion is adjacent a side of the large diameter externally threaded portion opposite the bulkhead-securing flange.

Preferably, the large diameter externally threaded portion is greater in diameter than a cap secured on the end of a conduit passing through the assembly.

Preferably, the assembly is stainless steel.

Alternatively, the assembly is plastic.

Further alternatively, the assembly is brass.

Preferably, the assembly includes at least one resilient compression ring seal secured between the small diameter externally threaded portion and the conduit-securing nut to secure a conduit in the axial passage.

Preferably, two interacting seals are secured between the small diameter externally threaded portion and the conduit-securing nut.

Preferably, the axial passage adjacent the small diameter externally threaded portion has a radially outward tapered surface to engage the seal .

FIG. 1 is a plan view in partial section of a preferred embodiment of the present invention additionally showing a portion of a bulkhead, a conduit and conduit cap.

FIG. 2 is an alternate embodiment of the present invention showing only the integral body with a circular flange and flat surface portions on the large diameter portion of the body.

FIG. 3 is an alternate embodiment of the present invention showing only the integral body with a circular flange and flat surfaces on a third portion of the body adjacent the small diameter externally threaded portion and the large diameter externally threaded portion.

FIG. 4 is an alternate embodiment of the present invention with a circular flange and flat surfaces on the small diameter externally threaded portion .

The present invention is a bulkhead mounting assembly designed to permit a conduit to pass through a bulkhead wall while providing secure fastening of the conduit against movement and vibration and strain relief from the particular point at which the conduit passes through the bulkhead wall.

The bulkhead mounting assembly is uniquely configured to allow the mounting assembly to be preassembled onto a conduit in a special environment such as a clean room for an electronic fabrication assembly work station where such conduits would have a conduit cap preventing contamination of the interior of the conduit. Subsequently, the assemblage of the bulkhead mounting assembly, the conduit and the conduit cap would be removed from a clean room environment and taken to a normal manufacturing environment having a relatively higher degree of contamination and less cleanliness wherein the assemblage of the conduit and the bulkhead mounting assembly would further be secured in the bulkhead of an appropriate apparatus, such as a gas cabinet, without the necessity of removing the conduit cap and incurring contamination of the interior of the conduit. This is achieved by the unique diameter of the conduit securing portion of the bulkhead mounting assembly and the bulkhead-securing nut which secures the bulkhead mounting assembly to a bulkhead wall.

By configuring the diameter of the externally threaded portion of the bulkhead mounting assembly which engages the bulkhead-securing nut in a sufficiently large diameter to exceed the outside diameter of the conduit-securing nut and any conduit cap, the apparatus lends itself to prior assembly of the bulkhead mounting assembly on a conduit in a special environment, such as a clean room, and the inclusion of a cap on the end of a conduit to secure clean room conditions inside the conduit prior to the assemblage of the conduit, cap and bulkhead mounting assembly being positioned and secured in an aperture in a bulkhead, typically comprising an industrial gas cabinet or such other panel or partition as may be desirable to secure conduit where disassembly is not desired between the bulkhead mounting assembly, any cap on such conduit and the conduit itself.

The present invention can be fabricated from any reasonable material that is sufficient for machining to the desired shape and with sufficient integrity so as to provide a strong and secure mounting of a conduit in a bulkhead wall. Such materials may include stainless steel, brass or plastics or any combination of these materials or other suitable materials having these physical properties recited above. In addition, the bulkhead mounting assembly of the present invention may be used in conjunction with various resilient compression ring seals such as those comprising nylon or teflon.

The bulkhead mounting assembly comprising an integral body, a bulkhead-securing nut and a conduit-securing nut may be fabricated with flat surfaces on the peripheral edge of either the integral body's flange, a portion of the large diameter externally threaded portion, a portion of the small diameter externally threaded portion, or a third portion adjacent the small diameter externally threaded portion and the large diameter externally threaded portion for purposes of facilitating the securing of the bulkhead mounting assembly to the bulkhead. In the event that the flat surfaces occur on the flange of the assembly, tightening of the bulkhead-securing nut will require a wrench or other means on both sides of the bulkhead. Alternatively, when flat surfaces exist on the large or small diameter externally threaded portion or the third portion adjacent the threaded portions, securing the bulkhead-securing nut to a bulkhead wall can be accomplished with tools or wrenches engaged on only one side of the bulkhead wall, considerably easing the implementation of the bulkhead mounting assembly.

This feature of the latter alternate embodiments of flat surfaces on a common side of a bulkhead wall to the bulkhead securing nut is particularly desirable and advantageous when the bulkhead mounting assembly is used in an industrial gas cabinet for electronic fabrication industry applications where very high purity conditions are required in various manifolds and gas cabinets delivering gas through such manifolds and conduits and the location of a pass through for conduit coming through the bulkhead wall of a gas cabinet may be distant from any access way or door into the interior of a gas cabinet.

The present invention will now be described in greater detail with reference to the drawings. With reference to FIG. 1, a bulkhead mounting assembly 10 is shown passing through a bulkhead wall 41 and engaging a conduit 26 for passage through the bulkhead wall. The assembly 10 has an integral body 12 comprising a large diameter externally threaded portion 16 and a small diameter externally threaded portion 14 on a single side of the integral body opposite a bulkhead-securing flange 18 which mounts on its opposite side 30 from the bulkhead from where the two threaded portions are located. The portion 16 has a non-threaded circular outer peripheral region 28 which mates with the aperture in the bulkhead wall 41. The integral body 12 has an aperture 20 axially passing through the body 12 longitudinally sufficient for receiving the conduit 26 entirely through the body 12 and the assembly 10.

A bulkhead securing nut 22 engages the large diameter externally threaded portion 16 and cooperates with the flange 18 to engage and snugly secure the body 12 to the bulkhead wall 41.

A conduit-securing nut 24 is threadably engaged on the small diameter externally threaded portion 14 of the body 12 and in cooperation with a compression seal engaging flange 34 compresses two resilient compression ring seals 36 and 38 into the body 12 and against the conduit 26 by operation of the tapered shape of seal 38 and the frusto-conical internal shape of the body 12 at the axial passage 20 adjacent the end 32 of the small diameter externally threaded portion 14 of the body 12.

The diameters of the portion 16 and the portion 14 of body 12 are sized such that the portion 16 is significantly greater than the portion 14 so as to allow the bulkhead-securing nut 22 to pass over the portion 14 even in the presence of the conduit-securing nut 24. This allows the assembly 10 to be secured to the conduit 26 before securing the conduit and assembly combination or assemblage in the aperture of the bulkhead.

Typically, in producing fluid handling systems, such as gas handling manifolds for ultra high clean conditions as are required in the electronic fabrication industry, conduits for gas manifolding are assembled in an expensive environment such as exists in a clean room. Such rooms have been produced by the electronics industry with high efficiency filtration, superior sealing, positive air circulation and vestibuled entries and exits at great cost to assure ultra high clean environments for delicate and sensitive electronic fabrication materials and equipment. Because clean rooms, their size and utilization are expensive, it is necessary to minimize the amount of time utilized in a clean room environment and the amount of floor space that comprises a clean room condition. Therefore, it is desirable to minimize the assemblage of conduits for gas handling for electronic applications in such clean room conditions.

The present invention allows a gas handling conduit, for instance, to be fabricated and capped in a clean room environment with the preplacement of the bulkhead mounting assembly on the conduit and removal of the combination of the conduit and the assembly to a non-clean room environment having less expensive construction, maintanance and operation for final fabrication of the conduit into appropriate equipment, such as a gas cabinet, using the bulkhead mounting assembly to secure the conduit in a bulkhead wall of a device or equipment, such as a gas cabinet, without violation, disruption or contamination of the interior of the conduit, which was capped while in the clean room conditions.

This capability is also illustrated in FIG. 1 wherein for purposes of illustrating conditions under which the bulkhead mounting assembly of the present invention would be utilized and enjoys its best advantage, a cap assembly is shown comprising externally threaded cap 42 and cooperatively engaging internally threaded hex nut 40 which together sealably secured the end of an otherwise open conduit 26 by means of the cap 42 and resilient compression ring seals 44 and 46. This standard capping assembly requires a certain outside diameter which may or may not be larger than the outside diameter of the conduit-securing nut 24 of the assembly 10 of the present invention. In either event, the assembly 10 would be designed to have a bulkhead-securing nut 22 of sufficient inside diameter to pass over the conduit-securing nut 24, as well as the cap assembly, comprising cap 42 and nut 40, so as not to require disassembly when securing the conduit 26 to the bulkhead wall 41.

The bulkhead-securing nut 22 and the bulkhead-securing flange 18 are illustrated with hexagonal shaped external peripheral edges. However, it can be appreciated that the external surface can have any number of two or more flat surfaces sufficient to engage an appropriate tool for tightening, such as a wrench.

Such engagement of the bulkhead-securing nut 22 and the flange 18 requires an appropriate tool on either side of the bulkhead wall 41 during the operation of engagement of the mounting assembly 10 into a device such as a gas cabinet. With reference to FIGS. 2, 3 and 4, particular alternate embodiments to the embodiment illustrated in FIG. 1 are set forth which have particular advantage in ease of assembly of the assembly 10 in complicated or confined circumstances, such as exist in gas cabinets as presently used to deliver industrial gases in electronic fabrication industries.

With reference to FIG. 2, the integral body 50 of a comparable bulkhead mounting assembly is illustrated with a circular shaped peripheral edge of the bulkhead-securing flange 52 with appropriate large diameter externally threaded portion 54 and small diameter externally threaded portion 56. The large diameter externally threaded portion 54 includes two opposed flat surfaces 58 on the external surface of portion 54 which makes the threads discontinuous but provides for engagement of a tool, such as a wrench, for tightening of a bulkhead-securing nut, not illustrated. Although two opposed flat surfaces are illustrated, it is understood that additional surfaces may be used or desirable, but the utilization of two opposed flat surfaces provides for minimal disruption of the thread surface for engagement of the bulkhead-securing nut. This allows for easy, one side installation of a bulkhead mounting assembly of the present invention with tools used on the bulkhead-securing nut and the flat surfaces 58 of the integral body 50 by, for instance, a single operator or fabricator on one side of the bulkhead wall.

With reference to FIG. 3, a comparable integral body 60 is illustrated with a circular outer peripheral edge on flange 62 and a large diameter externally threaded portion 64 and a small diameter externally threaded portion 66. The integral body 60 additionally has a third portion 67 which is unthreaded, yet has two opposed flat surfaces 68 which provide the same degree of flexibility in assembly and engagement as the flat surfaces of the embodiment of FIG. 2, but without the disruption of the threaded surfaces of the integral body 60.

Additionally, with reference to FIG. 4, an integral body 70 is illustrated with circular peripheral edge flange 72 and large diameter externally threaded portion 74 wherein the small diameter externally threaded portion 76 includes two opposed flat surfaces 78 which provide the same function as the flat surfaces in FIG. 2 and FIG. 3 above.

Although each of these embodiments has been illustrated with the flat surfaces having two opposed surface configurations for tool or wrench engagement, it is contemplated that additional flat surfaces, such as traditionally provided with hexagonal flat surface nuts and couplings, can be contemplated so long as when the flats exist on a threaded portion, sufficient thread portion remains for engagement of the bulkhead-securing nut or the conduit-securing nut so as to retain the functionality of the overall assembly.

Although the present invention has been set forth in detail with regard to several preferred embodiments, the full scope of the invention should be ascertained from the claims which follow.