Technical Field
This invention relates to air foil systems for attaching to the upper rear edge of a square-backed vehicle to direct air over the upper rear edge and downwardly along a rear panel of the vehicle to keep the rear panel clean.
Background of the Invention
It is quite common for square-backed vehicles to collect, depending upon the weather and road conditions, undesirable particulate material such as dirt, dust, grim, mud and snow on a rear panel of the vehicle. Such square-backed vehicles generally include such land vehicles as buses, vans, semi-trailers, motor homes, travel trailers and a wide variety of trucks.
The problem is caused by the aerodynamic shape of a square-backed vehicle in which the parallel airstreams passing over the side, roof and bottom panels of the vehicle create a vacuum immediately behind the rear vehicle panel causing turbulent swirling eddy currents that pull the undesirable roadway particulate material upward depositing the particulate material on the rear panel.
The problem is particularly serious and presents a safety hazard when the deposited undesirable particulate material hampers a driver from having clear vision through a window in the rear panel. Furthermore, it is not unusual for the deposited particulate material to cover and obscure rear lights of the vehicle increasing the probability that the vehicle may be involved in a rear end accident.
The problem has been known for many years and a wide variety of solutions have been proposed and implemented. Such solutions include using a wide variety of air deflectors and air foils incorporated in or attached to the rear part of the vehicle for deflecting one or more of the parallel airstreams inward along the rear panel. Many of such prior deflectors or air foils, although partially effective, were cumbersome and created additional drag that lowers fuel efficiency of the vehicle. Some of the attached deflectors had insufficient strength and were easily deformed and over time broke creating safety hazards. An additional solution that has been proposed has been to attach pyramid or conical shaped projections over the rear panel that extend rearward to minimize the creation of a vacuum at the rear of the square-backed vehicle.
One of the principle objects of this invention is to provide an improved air foil system for attaching to the upper rear edge of a square-backed vehicle that is not only more effective in maintaining the rear panel free from undesirable particulate material but also increases the fuel efficiency of the vehicle.
These and other objects and advantages of this invention will become apparent upon reading a detailed description of a preferred embodiment.
Brief Description of the Drawings
Preferred embodiments of the invention are described below with reference to the accompanying drawings, which are briefly described below.
FIG. 1 is a rear elevational view of a rear panel of a school bus with a preferred embodiment of the air foil assembly mounted adjacent a rear upper edge of the bus;
FIG. 2 is a side elevational view of the air foil assembly illustrated in FIG. 1 showing the air foil assembly attached to the bus and extending over the upper rear edge of the bus;
FIG. 3 is a fragmentary horizontal cross-sectional view taken along line 3--3 in FIG. 2 illustrating a bracket assembly for supporting the air foil assembly;
FIG. 4 is an isometric front view of the air foil assembly;
FIG. 5 is an isometric rear view of the air foil assembly;
FIG. 6 is a schematic side elevational view of the air foil elements in relation to the upper rear edge of the bus illustrating the flow of air along the air foil elements.
Detailed Description of the Preferred Embodiments
This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws "to promote the progress of science and useful arts" (Article 1, Section 8).
Referring in detail to the drawings, a preferred embodiment of the square-backed vehicle air foil assembly is illustrated in FIG. 1 and designated generally with the numeral 10. The assembly is mounted on a square backed vehicle generally identified with the numeral 12. Such square-backed vehicles 12 generally include buses, semi-trailers, vans, station wagons, motor homes, travel and utility trailers and a wide variety of trucks. Common features of square-backed vehicles include side panels 14 and 16, a roof panel 18 and a rear panel 20 in which the rear panel is substantially upright and interconnects with the side and roof panels at substantially right angles. Such vehicles are generally referred to as "square-backed" vehicles. The rear panel 20 intersects with the roof panel along a transverse upper rear edge or corner 21. The present invention is particularly applicable and advantageously used on school buses, such as the one illustrated in FIG. 1.
Some of the rear panels 20, particularly those of buses, station wagons, travel trailers, and motor homes, have rear windows 22 that are used for rear viewing. Additionally such vehicles have rear or tail lights and/or running lights 23 so that a driver of a following vehicle can clearly identify the location of the vehicle. Some of such vehicles 12 have rear safety doors 26. Almost all of such vehicles 12 have a rear bumper 29 near the bottom of rear panel 20.
The assembly 10 includes a mounting means or assembly frame generally designated with the numeral 30 and an elongated inner air foil element 32 and an elongated outer air foil element 34. Preferably, both of the air foil elements 32 and 34 are formed of sheet material having a substantially uniform thickness. Applicant has successfully used 14 gauge sheet steel that is coated with a protective and rust resistent coating. Preferably both the inner and outer foil elements 32, 34 are quite wide and extend a distance that is greater than one-half the width of the vehicle 12, but less than the full width of the vehicle, as illustrated in FIG. 1. Front and back isometric views of the assembly 10 are shown in FIGS. 4 and 5.
The inner air foil element 32, illustrated in FIG. 6, extends in a general arcuate manner from a front or entrance edge 40 to a exit or rear edge 42. The element 32 extends in a generally straight manner between side edges 44. The element 32 has a substantially planar entrance portion or section 46 that extends generally horizontally rearward from the entrance edge 40 to a sheet material bend 48. The bend 48 has an angle .alpha. of approximately 65 degrees. From the bend 48, the element 32 has a substantially planar transition portion or section 50 that extends rearward and downward to a bend 52. The bend 52 has an angle .beta. of approximately 21 degress. From the bend 52, the element 32 has a substantially planar exit portion or section 54 that extends downward terminating in the exit edge 42. It should be noted that the exit portion 54 extends partially rearward at an angle of about 4-5 degrees to vertical.
The elongated outer air foil 34 extends is an generally arcuate manner from a front or entrance edge 60 to an exit or rear edge 62. Laterally, the outer air foil 34 extends in a substantially straight manner between side edges 64. The element 34 has a substantially planar inclined entrance portion or section 66 that extends generally horizontally rearward and downward from the entrance edge 60 to a restriction section 70. Preferably the entrance portion 66 extends rearward and downward at an inclined angle .theta. relative to the entrance portion 46 of the inner air foil of between 20 degrees and 25 degrees, and preferably at approximately 23 degrees.
Between the entrance edges 40 and 60, a mouth or entrance 68 is defined having a prescribed cross-sectional area 68, the height of which is designated with the letter "A". From the mouth 68 the cross-sectional area between the inner and outer air foils 32, 34, progressively decreases to the restriction section 70. At the restriction section the minimum cross-sectional area is designated with the letter "B". Preferably the minimum cross-sectional area "B" at the restriction section or throat 70 is between 40% and 60% of the mouth cross-sectional area "A" and more particularly approximately 50%.
From the restriction section 70, the outer air foil 34 has a transition portion or divergent section 72 that expands linearly in cross-sectional area to a sheet material bend 74. The bend 74 has an angle .lambda. of approximately 49-50 degrees. From the bend 74, the transition portion 72 extends rearward and downward to a bend 78. The bend 78 has an angle .phi. of approximately 13-15 degrees. From the bend 78, the element 34 has a substantially planar exit portion or section 76 that extends downward terminating in the exit edge 62. It should be noted that the exit portion extends partially rearward at an angle of about 4-6 degrees to vertical.
An exit 90 is formed between the exit edges 42 and 62 having a cross-sectional area designated with the letter "D". Preferably the cross sectional area "D" is between 60% and 75% of the mouth cross-section "A", particularly 67%.
The outer air foil 34, as illustrated in FIG. 6, has an effective radius of curvature R.sub.1 extending from a center of curvature C.sub.1 and passing in an arc through the entrance edge 60, bend 74 and exit edge 62. The inner air foil 32 has an effective radius of curvature R.sub.2 extending from a center of curvature C.sub.2 and passing in an arc through the entrance edge 40, bend 48 and exit edge 42. As illustrated in FIG. 6, the centers of curvatures C.sub.1 and C.sub.2 are located rearward of the entrance 68 and upward from the exit 90.
The frame 30 has vertical forward gussets 94 (FIG. 4) that extend between the entrance portions 46 and 66 at laterally spaced locations, preferably three locations, to maintain the inner and outer air foils properly spaced with respect to each other. Additionally the frame 30 includes spaced rear vertical gussets 96 (FIG. 2) that extend between the transition portions 50 and 72 to maintain the inner and outer air foils properly spaced and rigid with respect to each other. The gussets 94 and 96 have a very narrow front profile to minimize air resistance while still providing the proper rigid spacing of the inner and outer foils.
The frame 30 further includes laterally spaced mounting gussets 98 (FIGS. 2-4) that are affixed to the inner air foil to facilitate the mounting of the assembly adjacent the rear edge 21 of the vehicle. The mounting gussets 98 each have a tilt aperture 100 (FIG. 3) formed therein defining a transvere tilt axis "T". The frame 30 further includes "L" shaped tilt adjustment brackets 102 for attaching to the mounting gussets 98. The tilt brackets 102 include a plate 104 with an aperture 105 corresponding with the aperture 100 for receiving a tilt fastener 110, such as a bolt and nut to adjust the angular position of the air foils 32, 34 relative to the transverse axis "T". The tilt brackets 102 has plates 106 perpendicular to the plates 104 with apertures 109 formed therein defining longitudinal axis L.sub.1 and L.sub.2 (FIG. 4).
To attach the assembly 10 to the vehicle, the frame 30 includes anchor brackets 114 that have elongated plate sections 116 with anchor apertures 118 formed therein and upright plate sections 120 with longitudinal apertures 122 formed therein for matching with the apertures 102. Mounting fasteners such as bolts 124 extend through the apertures 102 and 122 for enabling the anchor brackets 114 to be adjusted about respective longitudinal L.sub.1 and L.sub.2 axes to adjust the brackets 114 to the contour of the roof panel 18 adjacent the rear edge 21. Such a feature enables the assembly 10 to be mounted to almost any square-backed vehicle independent of the contour of the its roof panel. The assembly 10 is mounted so that the exit 90 is rearward of the rear panel by a distance "F". Preferably the distance "F" is greater than 5 inches for school buses.
As illustrated in FIG. 6, an airstream "S" (generally horizontal) flows over the roof panel 18. The airstream "S" immediately adjacent the roof panel generally includes a highly turbulent low velocity layer commonly referred to as "dead" layer. Further spaced from the roof panel 18, the flow of the airstream is less turbulent and more laminar having a velocity comparable to the velocity of the vehicle (assuming no wind). The mounting means 30 supports the assembly upward of the roof panel 18 a sufficient distance "E" so that the entrance portion 46 of the inner air foil 32 projects into the laminar flow of the airstream "S" to subdivide the airstream into an inner or first airstream layer S.sub.1 and an outer or second airstream layer S.sub.2. The inner airstream S.sub.1 is directed rearward between the roof panel 18 and the entrance portion 46 and then rearward and downward over the rear edge 21 along the transition portion 50 and then downward between the rear panel 20 and the exit portion 54 creating an inner layer or curtain of air to wash along the rear panel to maintain the rear panel clean from particulate material. The velocity of the inner layer S.sub.1 as it leaves the exit portion 54 is substantially equal to or less than the velocity of the airstream "S".
The second airstream layer S.sub.2 entering the mouth 68 is directed rearward from the mouth 68 to the restriction section 70. The second layer S.sub.2 is progressively compressed and accelerated as the layer passes between the entrance portions 46 and 66. The second layer S.sub.2 is then directed rearward and downward with a slight expansion as the layer passes between the transition portions 50 and 72. The second layer S.sub.2 is then directed downward exiting at the exit 90 at a velocity greater than the velocity of the first layer S.sub.1 and preferably greater than the velocity of the airstream "S". The high velocity second layer S.sub.2 is directed downward over the rear panel parallel with the first layer S.sub.1 forming a second air curtain to further wash the rear panel and to maintain the rear panel clean of particulate material. It has been found that the second curtain is able to extend downward along the rear panel 20 to the bumper 28 maintaining the rear panel clear of undesirable particulate material. Such results have been exceeding beneficial for school buses not only in decreasing the amount of cleaning maintenance required, but also increasing safety.
Surprisingly and unexpectedly, it has also been found that the assembly 10 when properly installed enables the vehicle to be more fuel efficient by increasing the gas mileage per gallon of fuel (gasoline or diesel). The degree of fuel economy varies greatly with the average speed of the vehicle and the type of roads being traveled. Nonetheless, significant fuel economy results have been obtaining using the assembly 10.
In compliance with the statute, the invention has been described in language more or less specific as to methodical features. It is to be understood, however, that the invention is not limited to the specific features described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.