Field of the Invention
The invention relates to connectors for use with fiber optic cable. More particularly, the invention relates to a single fiber optic connector for connecting a standard plastic covered fiber optic cable or an armored fiber optic cable to a housing for a sensor or an industrial control device.
Background of the Invention
In the field of industrial controls and sensors, the use of fiber optic cable for connecting remote sensing devices to electrical control devices is fast becoming state-of-the-art technology. Depending on the environment in which a particular device is required to operate, the fiber optic connecting cable may have either a standard plastic cover or an armored (metal) cover. The fiber optic connecting cable is purchased from the device manufacturer and may include a connecting tip made to the device manufacturers specifications. At the present time there are no established standards for these connecting tips. Therefore, each manufacturer has connecting tips designed specifically for their equipment. To complicate the matter further, tips for standard plastic covered cable are not compatible with tips for armored cable. This requires the manufacturer to make and stock two models of each device, one to accept plastic covered cable and one to accept their armored cable.
Summary of the Invention
An objective of the present invention is to provide a single housing connector for fiber optic cable which will accept both a standard plastic covered cable and an armored cable provided by the manufacturer. This fiber optic cable connector will eliminate the need for a manufacturer to make and stock two models of each device. The manufacturers inventory cost and space requirements can be cut in half.
Another objective of the invention is to provide an end to end fiber optic cable connector using parts common to the fiber optic housing connector. The end to end fiber optic cable connector of the present invention will connect plastic covered cable to plastic covered cable, plastic covered cable to the manufacturers armored cable, and the manufacturers armored cable to the manufacturers armored cable.
Other features and advantages of the invention will become apparent to those skilled in the art upon review of the following detailed description, claims and drawings.
Brief Description of the Drawings
FIG. 1 is a cross sectional view of the housing portion passage.
FIG. 2 is a isometric view of the bushing.
FIG. 3 is a cross sectional view of the housing portion passage with a bushing and a standard plastic coated plastic fiber optic cable partially installed.
FIG. 4 is a cross sectional view of the housing portion passage with a bushing and a standard plastic coated plastic fiber optic cable fully installed.
FIG. 5 is a partial cross sectional view of the housing portion passage with a bushing and an armored fiber optic cable having an armored connecting tip installed.
FIG. 6 is a cross sectional view of an armored fiber optic cable with an armored cable connecting tip installed.
FIG. 7 is a partial cross sectional view of an end to end fiber optic cable connector body.
FIG. 8 is a partial cross sectional view of an end to end fiber optic cable connector having two standard plastic covered plastic fiber optic cable installed.
FIG. 9 is a partial cross sectional view of an end to end fiber optic cable connector having one standard plastic covered plastic fiber optic cables and one armored fiber optic cable having an armored cable connecting tip installed.
FIG. 10 is a partial cross sectional view of the housing portion passage with a bushing, a standard plastic coated plastic fiber optic cable, and a sealing ring between the bushing and the interior end of the passage.
Before one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various other ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
Description of the Preferred Embodiment
The multipurpose fiber optic connector includes a housing portion 20 as shown in FIG. 1. The housing portion 20 includes an exterior surface 24 and an interior surface 28. A passage 32 connects the exterior surface 24 and the interior surface 28. The passage 32 has an exterior end 36 which coincides with the exterior surface 24 of the housing and an interior end 40. The interior end 40 has a slightly smaller diameter than the exterior end 36, therefor the passage 32 has a generally conical frustum shape pointed towards the interior end 40. The interior end 40 has an aperture 44 about in the center thereof. The aperture 44 is sized to receive a standard plastic covered fiber optic cable and includes a bevel 46 to permit easy insertion of the fiber optic cable. The passage 32 is threaded.
A standard plastic covered plastic fiber optic cable 52 does not require a connecting tip 56 when used with the multipurpose fiber optic connector. Armored cable on the other hand does require a metal connecting tip 56 to maintain a completely armored cable. The armored cable connecting tip 56 shown in FIG. 6 is made of metal and has a first end 60 and a second end 64. The first end 60 has an outside diameter approximately equal to the outside diameter of a standard plastic covered plastic fiber optic cable 52. The first end 60 also includes an aperture 66 having an inside diameter sized to slidably portion 70 of the plastic covered receive a fiber optic cable 52 with the protective plastic cover 74 removed. The portion of the fiber optic cable 70 is attached to the connecting tip 56 by an adhesive such as epoxy. The second end 64 includes an aperture 78 sized to receive a flexible metallic sleeve 82 which covers and protects a standard plastic covered fiber optic cable 52.
A bushing 86, generally tubular in shape as shown in FIG. 3 has a first end 90, a second end 94 and a midpoint 98 approximately half way between the first and second ends 90 and 94 respectively. The first end 90 is slightly smaller in diameter than the midpoint 98, therefor the generally tubular bushing 86 has a slightly tapered surface 102 between the midpoint 98 and the first end 90. The tapered surface 102 is threaded for being received in the passage 32 of the housing portion 20. A longitudinal slot 106 passes through the bushing 86 from the first end 90 to the midpoint 98 dividing the tapered surface 102 into a first halve 110 and a second half 114. The first end 90 also includes an aperture 118 about in the center thereof and sized for receiving a standard plastic covered fiber optic cable. As shown in FIGS. 3, 4, and 5 a portion of the plastic covered fiber optic cable 52 or the connecting tip 56 passes through the aperture 118. The bushing 86 is screwed into passage 32. As the bushing 86 is received approximately half way into the passage 32, as shown in FIG. 3, the first and second halves 110 and 114 respectively of the tapered surface 102 begin to come together at the first end 90 of the bushing 86. As the halves 110 and 114 come together the aperture 118 compresses around the plastic covered cable 52 or the first end 60 of the connecting tip 56 holding it firmly in place. Further insertion of the bushing 86 into the passage 32 causes an end 122 of the plastic covered fiber optic cable 52 or the first end 60 of the connecting tip 56 to firmly engage a preferred mating surface 126 immediately adjacent to the interior surface 28 and perpendicular to the axis of the passage 32 as shown in FIGS. 4 and 5 an end 124 of the fiber optic cable 70 is coincident with the first end 60 of the connecting tip 56.
The second end 94 of bushing 86 has an aperture 130 sized to receive the second end 64 of the connecting tip 56.
A connecting body 134 as shown in FIG. 7 is used to make an end-to-end fiber optic connection for any combination of standard plastic covered fiber optic cable and armored fiber optic cable having a connecting tip 56. The connecting body 134 has a first exterior end 138 and a second exterior end 142. The first exterior end 138 has a first threaded passage 146 ending in a first interior end 150. The second exterior end 142 has a second threaded passage -54 ending in a second interior end 158. The first and second threaded passages 146 and 154 respectively are generally shaped like a conical frustum having the larger diameter at the first and second exterior ends 138 and 142 respectively and the smaller diameter at the first and second interior ends 150 and 158 respectively. A passage 162 connects the first interior end 150 with the second interior end 158 and is sized to receive a standard plastic covered fiber optic cable. The passage 162 has a beveled entrance 166 on both the first and second interior end 150 and 158 respectively. As shown in FIGS. 8 and 9 each of the first and second threaded passages 146 and 154 respectively, receives a bushing 86. When the bushings 86 are fully inserted in the first and second passages 146 and 154 respectively the ends of the fiber optic cables 122 and 122' are forced together making an end-to-end connection. As shown in FIG. 9 the end to end connection can also be made using one standard plastic covered fiber optic cable 52 and one armored fiber optic cable with a connecting tip 56.
In some environments a liquid tight seal is required at the cable connection point. As shown in FIG. 10 a donut-shaped O-ring 170 sized to fit snugly around a bare fiber optic cable 70 is placed around the cable 70 at the first end 90 of the bushing 86. As the bushing 86 is screwed into the passage 32 of the housing portion 20 the O-ring 170 is compressed into the bevel 46 by the first end 90 of the bushing 86 thereby sealing the aperture 44 against the ingress of liquids. The O-ring may also be used with the connector body 134 to provide a liquid tight end-to-end connection.