Particle Measurement Apparatus

1. Field of the Invention

This invention relates to a particle measurement apparatus, and more particularly to a particle measurement apparatus in which a laser beam is projected at a sample in a measurement zone and light scattered by particles in the sample is evaluated to thereby measure properties of particles in the sample.

2. Description of the Prior Art

Optical measurement apparatuses in conventional use include those employing scattered light to measure particles in a liquid or gaseous medium in which the concentration of the particles in the medium is very low, so that only one or two particles traverse the measurement zone at one time. The object of such apparatuses is to measure particle size and other such properties by using a sensor to evaluate the scattering of the light projected at the liquid or gas concerned. Conventionally, these scattered light type particle measurement apparatuses usually employ a laser light source. A laser light source provides a light beam that can be converged to a fine beam at the focal point. In such an arrangement, the energy density can be increased at the location where the illuminating beam is focussed, thus enabling the measurement of particles as small as 0.1 micrometers to (see, for example U.S. Pat. No. 4,830,494).

With this type of particle measurement apparatus that utilizes a laser light source, the laser beam is projected at a measurement zone through which the gaseous or liquid sample flows, the scattered light is measured at a predetermined angle relative to the direction of incidence of the laser beam and converted to electrical signal pulses by a photoelectric converter. The output signals are then discriminated in terms of a pulse height, and counted by an internal counter corresponding to a predetermined size to measure the number of the particles that have the predetermined size.

However, the intensity of a laser beam produced by a single mode laser has a Gaussian distribution in a plane, normal to the beam axis. Thus, if the center of light intensity is I.sub.O, the relationship between the intensity I and the distance from the center r is expressed by

(r.sub.O being r when I=I.sub.O e.sup.-2). Therefore, the intensity of scattered light from particles passing through the laser beam will vary according to the position of the particle. Thus, the intensity of the scattered light from the particles will not be the same even when the particles concerned are the same size. Instead, scattered light from a particle passing through a region of high light intensity will have a high intensity and scattered light from a particle passing through a region of low light intensity will have a low intensity, resulting in the same sized particles being counted as particles of different sizes.

To avoid this, as explained below, there is a measurement method comprising the steps of arranging a plurality of light receiving systems at different angles with respect to the axis of the laser beam, finding the ratios of the scattered light intensities obtained from the light receiving systems, and determining the particle size on the basis of the relationship between the scattered light intensity ratios and particle size.

In such an arrangement, there are provided a first light receiving lens that receives scattered light at a forward angle of 6 degrees to the laser beam axis and a second light receiving lens that receives scattered light at a forward angle of 3 degrees to the laser beam axis. The scattered light in each case is detected by a photosensor and converted to electrical signals which are amplified by an amplifier circuit. A divider is used to obtain the ratio of the scattered light intensities. In accordance with Mie's scattering theory, as described below, there is a predetermined relationship between particle size and the ratio, of the scattered light intensities. Thus, the particle size can be determined based on this predetermined relationship.

However, when such an arrangement is used that includes two light receiving lenses to detect scattered light at different angles, there is a discrepancy between the fields of view of the lenses. As a result, a scattered light signal from a particle may be received from one of the light receiving lenses but not from the other. This would not present a problem if there were a complete absence of a scattered light signal from one of the light receiving systems, but if even a small amount of noise should intrude into the light receiving system, there is a risk that the ratio of the noise to the signal from one of the light receiving systems may be wrongly interpreted as being the ratio of scattered light intensities produced by a particle.

Also, when a signal is received that exceeds the dynamic range of the light receiving systems, there is a risk that the ratio of the saturated values may be included in the particle count.

It is therefore an object of the present invention to provide a particle measurement apparatus which can prevent an erroneous measurement of particle sizes caused by a disparity between measurement fields of view when an using a plurality of light receiving systems to determine particle size from the ratio between the scattered light intensities detected by the systems.

It is another object of the present invention to provide a particle measurement apparatus which can prevent an erroneous measurement of particle sizes caused by the reception of signals that exceed the dynamic range of the light receiving systems.

According to the invention, a particle measurement apparatus is provided in which a laser beam is projected at a sample containing particles to be measured in a measurement zone and light scattered by particles in the sample is evaluated to determine properties of particles in the sample. The apparatus comprises a plurality of light receiving systems for receiving scattered light arranged at different angles relative to the axis of the laser beam, means associated with each of the light receiving systems for converting the scattered light into an electrical scattered light signal, means for processing the scattered light signals from the light receiving systems to determining particle size, and means for comparing the amplitude of scattered light signals from the light receiving systems with predetermined values. In this arrangement, a particle measurement takes place only when a scattered light signal from each light receiving system exceeds a predetermined value.

In accordance with the above arrangement, means are provided for comparing the amplitudes of the scattered light signals from the light receiving systems with predetermined values, and a particle measurement only takes place when scattered light signals from the light receiving systems exceed predetermined values. This enables erroneous particle counts to be excluded that are caused when only noise comes from one of the light receiving systems, instead of a signal, so that only particles that pass through the same fields of view of the two light receiving systems are subjected to particle size measurement and counted according to its size, thus enabling accurate particle measurement.

The objects and features of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which:

FIG. 1 is a schematic view showing the basic arrangement of a particle measurement apparatus according to the present invention;

FIG. 2 is an explanatory view showing a discrepancy between the fields of view of multiple light receiving systems; and

FIG. 3 is a graph showing the relationship between ratios of scattered light intensities and particle size.

The invention will be described in detail in connection with embodiments shown in the drawings.

The invention is intended to provide a particle measurement apparatus in which a sample containing the particles to be measured is caused to flow through a measurement cell, and light scattered is detected from particles that pass through a particle detection zone formed by an incident laser light beam. FIG. 1 shows the basic arrangement of the apparatus according to the invention.

With reference to FIG. 1, a laser beam 14 produced by a laser light source 11 is used to illuminate a measurement zone 13 in a measurement cell (not illustrated) through which a sample containing particles 12 to be measured is caused to flow. Arranged at the laser beam exit side of the measurement cell are a first light receiving lens 16 and a second light receiving lens 18, which are positioned at an angle of, for example, 6 degrees and 3 degrees, respectively, relative to the axis of the laser beam.

Provided behind the first light receiving lens 16 and second light receiving lens 18 are masks 20 and, respectively, and 22 in which there are formed slits 20a and 22a respectively to limit the scattered light and define the measurement zone 13 to improve the signal to noise (S/N) ratio of the light after is converted to an electrical signal. Provided to the rear of the masks 20 and 22 are photoelectric converters 28 and 30, respectively which are constituted by photomultipliers, for example.

The photoelectric converters 28 and 30 are connected to amplifiers 32 and 34. One of the outputs of the amplifier circuit 32 is connected to the input of a comparator circuit 36 and one of the outputs of the amplifier circuit 34 is connected to the input of a comparator circuit 38. The other outputs of the amplifiers 32 and 34 are connected to a common divider 40. The outputs of comparator circuits 36 and 38 are connected to the input of a common AND circuit 42. A wave height discriminator 44 is connected to the output side of the divider 40. The wave height discriminator 44 is also connected, via a waveform shaper 46, to the output terminal of the AND circuit 42.

The operation of the apparatus of the invention thus configured will now be described. A sample containing particles 12 to be measured flows through a measurement cell (not illustrated. When the particles 12 are illuminated by the laser beam 14 from the laser light source 11, the first light receiving lens 16 and second light receiving lens 18 converge the light scattered by the particles 12 to form an image at the masks 20 and 22, respectively. The scattered light limited by the slits 20a and 22a in the masks 20 and 22 impinges on the photoelectric converters 28 and 30 and is converted into electrical signal pulses which are then amplified by the amplifiers 32 and 34.

The pulse height values of the signals obtained from the photoelectric converters correspond to the intensity of the scattered light, enabling particles to be determined and counted after pulse height discrimination of the output signals of the photoelectric converters.

As mentioned, the intensity of a laser beam produced by a single mode laser has a Gaussian distribution in a plane normal to the beam axis, so that if the center of light intensity is I.sub.O the relationship between the intensity I and the distance from the center r is expressed by

Therefore, if K.sub.1 is the scattered light intensity relative to a particle size at a forward angle of 6 degrees and K.sub.2 is the scattered light intensity relative to a particle size at a forward angle of 3 degrees, the scattered light intensity ratio R will become ##EQU1## and the influence of the position on the particles will be eliminated.

In accordance with Mie's scattering theory, the relationship shown in FIG. 3 will obtain between particle size and the scattered light intensity ratio K.sub.1 /K.sub.2, therefore, the size of a particle can be determined from FIG. 3. The vertical axis of the graph represents the above ratio R; the values shown are for a relative refractive index of 1.592.

Assume that the effective F-number of the first light receiving lens 16 and second light receiving lens 18 is 2 and the diameter of the slits 20a and 22a is 100 micrometers. The fields of view of the light receiving lenses 16 and 18 will be as shown in FIG. 2, with one portion partly out of mutual alignment (the hatched portion). Therefore, when a particle light passes through the part where the fields of view do not coincide, one of the scattered light intensities will become zero, or will become a noise value if there is noise present. In order to prevent the ratio between the other scattered light signal and a noise signal from being taken as that derived from the scattered light intensities produced by a particle, there are the comparator circuits 36 and 38 connected to the amplifiers 32 and 34. The comparator circuits 36 and 38 contain respective predetermined upper and lower threshold values which form the criteria for particle recognition. The lower threshold values are respectively predetermined to be slightly greater than a noise level of the respective amplifiers 32 and 34. The upper threshold values are respectively predetermined to be slightly less than the dynamic range of the respective amplifiers 32 and 34.

The scattered light intensity signals converted by the photoelectric converters 28 and 30 are amplified, and are fed to the divider 40 to derive a ratio between signals received via the first light receiving lens 16 and signals received via the second light receiving lens 18, i.e. the scattered light intensity ratio R.

The outputs of the amplifiers 32 and 34 are also input into the comparator circuits 36 and 38 where they are each compared with the predetermined upper and lower threshold values. Only signals that are within these limits are then input to the common AND circuit 42. Only when the signals from both the amplifiers are input to the AND circuit 42 , meaning only when the signals are from a particle that has passed through the common field of view S shown in FIG. 2, the AND circuit 42 produces an output signal, which is fed to the waveform shaper 46. In response to the output signal from the AND circuit 42, the waveform shaper 46 removes noise from the edges of the AND output signal and produces a signal having a predetermined width, which is output to the wave height discriminator 44. The wave height discriminator 44 only operates when it receives the output signal from the waveform shaper 46, and, based on a discrimination of the output signal from the divider 40 by wave height values, the particles are discriminated in terms of particle size and counted by an internal counter for each particle size. As the wave height discriminator 44 thus operates only during the time the AND circuit 42 is producing an output, a pulse count is effected by the wave height discriminator 44 only when a particle producing a signal amplitude within the prescribed limits passes through the field of view common to the two light receiving systems.

As, moreover, each of the comparator circuits 36 and 38 contains upper and lower threshold values, signals that exceed the dynamic range of the light receiving systems can be excluded.

Although the above-described embodiment uses two light receiving lenses, it is to be understood that the same object can be attained using three or more such lenses.

While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention should not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out the invention, but that the invention will include all embodiments falling within the scope of the appended claims.