Field of the Invention
This invention relates generally to internal combustion engines, and more particularly to a hydraulic valve lifter, including a lash adjuster, for such an engine.
Background and Summary of the Invention
In the present applicants' U.S. Pat. No. 4,796,573 dated Jan. 10, 1989, the hydraulic valve lifter includes a lash adjustment mechanism in which a lash adjusting piston defines cooperatively with a valve damping piston, a lash adjusting chamber that is communicated through a check valve carried by the latter piston directly to a pressure chamber which is cooperatively defined by the valve damping piston and a cam follower piston and which is supplied with pressurized hydraulic fluid in the form of oil from the engine's oil system. Further development work on the lash adjusting mechanism has revealed that the magnitude of oil pressure that acts on it can influence its performance. Specifically, it has been found that a reduction in the oil pressure magnitude acting on the lash adjusting mechanism can improve the lash adjustment function. The problem is therefore posed as to how to create such a pressure reduction with minimum revision of existing hardware and/or addition of new hardware, and without attenuating hydraulic pressures in locations where such attenuated pressures would be unacceptable.
The present invention provides an ingenious solution to this problem. Pressure attenuation is achieved only for the hydraulic fluid supplied to the lash adjusting mechanism so that hydraulic pressures at other locations do not have to be attenuated.
The hydraulic pressure attenuation at the lash adjusting mechanism is accomplished by modifying the hydraulic fluid communication path between the aforementioned pressure chamber and lash adjusting chamber to include a restriction that is formed by the sliding clearance between the lash adjusting piston and the valve damping piston. A circular annular groove extends around the outside of the damping piston and is in direct communication with the termination of the sliding clearance restriction. A slant hole extends radially inwardly from the circular annular groove and ends at an intersection with a central axial blind hole that is open to the lash adjusting chamber. The sliding clearance restriction creates a pressure drop such that the pressure of hydraulic fluid in the circular annular groove is significantly less than the hydraulic pressure in the pressure chamber, and this reduced pressure is delivered through the slant and axial holes in the damping piston, which themselves may supply some small, but relatively insignificant, additional pressure drop.
The relative dimensions of the O.D. of the lash adjusting piston and the I.D. of the valve damping piston can be controlled accurately enough by conventional manufacturing processes such that a desired pressure attenuation in the sliding clearance restriction results. The circular annular groove provides a suitable surface with which a drill bit of sufficient strength can be engaged for drilling the slant hole. Thus, the invention enables the pressure reduction for the lash adjusting piston to be embodied in the lifter solely by conventional machining operations and without any additional parts beyond those of the lifter of U.S. Pat. No. 4,796,573.
The foregoing, as well as additional, features, advantages, and benefits of the invention, will be seen in the ensuing disclosure which includes a drawing of the best mode contemplated at the present time in carrying out the invention.
Brief Description of the Drawing
FIG. 1 is a longitudinal cross section through a lifter assembly embodying principles of the invention, showing one particular operating position.
FIG. 2 is a transverse cross section taken in the direction of arrows 2--2 in FIG. 1.
Description of the Preferred Embodiment
The drawing illustrates an exemplary embodiment of lifter assembly 8 embodying the inventive principles and having a main longitudinal axis 10. Lifter assembly 8 comprises housing means consisting of generally tubular shaped parts 12 and 14 fitted together as shown so that the housing means comprises a through-bore that is coaxial with axis 10. A valve damping piston 16 has a telescopic sliding fit in one end of this through-bore, and a cam follower piston 18 has a telescopic sliding fit in the opposite end. A pressure chamber 20 is cooperatively defined between the two pistons 16 and 18 and is communicated to a supply of pressurized hydraulic fluid (not shown) via a radial hole 22 through the side wall of part 12. The non-illustrated supply of pressurized hydraulic fluid is like that shown in U.S. Pat. No. 4,796,573. Disposed within pressure chamber 20 is a damping means which comprises a by-pass ring 24 and a check ring 26. These component parts perform a damping function in analogous manner to the damping function performed by corresponding component parts in U.S. Pat. No. 4,796,573. A spring 28 is also included in the present embodiment although no such spring is illustrated in the drawings of U.S. Pat. No. 4,796,573. The present embodiment comprises a helical coil spring 30 disposed to act between piston 18 and ring 24.
A lash adjusting piston 32 is telescopically fitted to the external end of piston 16, and the two are designed to cooperatively define between themselves a lash adjusting chamber 34 which contains a helical coil spring 36 acting to urge the two toward separation. A spherical check valve element 38 is captured on piston 16 by means of a perforated retainer 40. A helical coil spring 42 acts between an end of retainer 40 and element 38 to urge the latter toward closure of the open end of a blind hole 44 that has been provided in piston 16 coaxial with axis 10. A slant hole 46 extends from hole 44 both radially outwardly of the latter hole and axially away from piston 18 to a circular annular groove 48 that has been provided around the outside of piston 16.
Groove 48 is in fluid communication with pressure chamber 20 via an axial segment 50 of the close sliding telescopic fit of piston 16 within the housing means's central through-bore. This segment of the close sliding fit provides a restriction that is effective to create a pressure drop between the pressure of the hydraulic fluid in pressure chamber 20 and the pressure of the hydraulic fluid in groove 48 so that the fluid that is introduced into lash adjusting chamber 34 has a significantly lower pressure than the fluid in pressure chamber 20. There may be some additional pressure drop through holes 46 and 44, but in general this will be fairly insignificant in comparison to the pressure drop across segment 50. The pressure attenuation results in a lower pressure of hydraulic fluid going into lash adjusting chamber 34 than would be the case for the lash adjuster shown in U.S. Pat. No. 4,796,573. In all other respects the association of lifter assembly 8 with the engine is the same as that described in U.S. Pat. No. 4,796,573, and the two lifter assemblies function in analogous fashion even though the respective embodiments may differ in certain details.
The exterior end face of piston 18 rides on the corresponding cam 52 of the engine camshaft and the exterior end face of piston 32 rides against the rounded surface at one end of the corresponding rocker arm. Since lifter assembly 8 is intended to be used in a variable valve timing system, the relative size of pressure chamber 20 will depend upon the particular valve timing that is occuring at any given time. The illustrated operating position of lifter assembly 8 in FIG. 1 is for a condition of minimum volume of pressure chamber 20, and the corresponding engine valve being at the midpoint of whatever its stroke, if any for this particular volume of pressure chamber 20, may happen to be.
While a preferred embodiment of the invention has been illustrated and described, it should be appreciated that the inventive principles may be practiced in any way that is equivalent to the following claims.