Field of the Invention
This invention relates to high pressure filter supports for liquids having low or high viscosity, systems therewith and methods of use. This invention particularly relates to such systems for filtering maple syrup and to a processes therefor.
Background of the Invention
It is well known to make maple syrup. However, when one wishes to obtain filtration of such syrup, there are numerous problems, particularly if one wishes to use a high pressure filtering system. Such systems are not easy to dismantle, the filters are difficult to change and in general, high pressure systems are expensive.
The Invention
In accordance with this invention, Applicant is now providing a filter support which is easy to dismantle. It is also easy to change the filters as will be described hereinbelow. The maintenance cost and the cleaning cost of such systems as described hereinbelow are rather low. High pressure or vacuum could be used.
Broadly stated, the invention is directed to a high pressure filter support for liquids having low or high viscosity, said filter being easily cleanable, quickly dismountable, and comprising:
an annular passage defined between an outer larger tubular wall and an inner smaller tubular wall,
top and bottom flat plates including quick release fastening means for sealingly joining said top plate to said outer and inner tubular walls to obtain said annular passage sealingly closed,
inlet means into said annular passage,
said inner wall inside the annular passage having on its surface a plurality of circumferential grooves, each of said groove having at least one orifice through said inner walls, said orifice of a size commensurate with the viscosity of the material to be displaced through said orifices,
on the surface of said inner wall away from said annular passage, and sealingly mounted thereon, outlet means receiving said orifices.
The invention is also directed to a process for the filtration of maple syrup comprising:
evaporating sap to obtain a syrup,
feeding under pressure said syrup, by passing under pressure said syrup between a pair of concentric tubular walls, the innermost wall having mounted thereon a filter and said innermost wall being provided with a plurality of circumferential grooves, each of said groove having at least one orifice,
and collecting from said at least one orifice said syrup so filtered.
The invention is also directed to a system for making maple syrup comprising an evaporator, a filter as defined above, said inlet being connected to said evaporator by a line having a pumping means for delivering from said evaporator to said filter a sap from said evaporator.
When one refers to orifice of a size commensurate with the viscosity of the material, this means that if a pasty material is highly viseous it normally requires larger orifices as appose to materials that are highly liquid or fluid.
Referring now to the drawings which illustrate a preferred embodiment of the invention,
FIG. 1 is a schematic drawing illustrating in cross section a filter shown to be used in association with auxiliaries for the filtration of maple syrup,
FIG. 2 is a perspective and partly exploded view illustrating a filter support with a filter and having its top removed,
FIG. 3 is a cross sectional view of the filter shown in FIG. 2,
FIG. 4 is a view taken along line 4--4 of FIG. 3,
FIG. 5 is an enlarged portion of a view taken along line 5--5 of FIG. 3.
Referring now to FIG. 2, the filter support 10 comprises an annular passage 12 defined between an outer larger tubular wall 14 and an inner smaller tubular wall 16. These walls are securely mounted onto a top and bottom plates 18 and 20 better shown on FIG. 3 and spaced apart by means of two annular grooves 18a, 18b, 20a and 20b. The diameter and thickness of each of said grooves correspond substantially to those of said tubular walls 14 and 16 so that said walls can snuggly fit into said grooves. The grooves 18a, 18b, 20a and 20b have mounted therein each respectively, a O ring 22, 24, 26 and 28.
The plates 18 and 20 are compressed together by means of a compressing rod 30 which urges the plates 18 and 20 together, thereby compressing the O ring for sealingly joining the top plate to the inner and outer tubular walls and similarly the bottom plate to said inner and outer tubular walls, thereby enabling a passage able to withstand high pressure. Conveniently, the rod 30 has a screwing cap or nut 30a pushing the top plate 18, and a thread end male portion 30b engaging a female counterpart in the bottom plate, the plates could even be exchanged, the top becoming the bottom and the bottom the top. Preferably these top and bottom plates are round flat plates as shown. By a mere untwisting of rod 30, one has a quick access to all the simple components of the support and the filter.
The annular passage 12 between the outer larger tubular wall 14 and the inner smaller tubular wall 16 is provided with an inlet 34 securely mounted on plate 18. The plate 18 also comprises an orifice 36 between a threaded inlet 34 mounted on the top and the annular passage 12. The inner smaller tubular wall 16 inside the annular passage has on its surface a plurality of circumferential grooves 40 better shown on FIG. 2 enabling a very large filtering surface and a better liquid distribution all around the grooves as compared to any filtering fabric. Each of these grooves 40 has an orifice 42 to communicate between the two surfaces of the inner smaller tubular wall 16. Preferably, these orifices are aligned vertically as a single line, as shown in FIG. 2, to enable a single and simple outlet or collecting means, shown at 50 removed from the inner smaller tubular wall 16. The outlet means is preferably a U-shaped channel member having on its opened face a peripheral groove 52 for receiving a resilient ring 54 which will be in sealing engagement with the surface of the inner smaller tubular wall by fastening devices 56, 58 and 60 (shown in FIG. 3).
When one looks at the smaller tubular wall 16 inside the annular passage 12, one sees a sinusoidal surface as shown more particularly at FIG. 5. Each of said row has a groove and at least an orifice 42, through the wall 16. These grooves 40 may be obtained by a plurality of circumferential ribs if one so wishes.
Referring to FIG. 2, one also sees on the surface of the inner tubular wall 16 containing the sinusoidal surface a filter 60 forming a tubular filter. The filter may be for instance a polyester filter of which the ends are joined together by means of any known interlocking and releasable fastener elements which may preferably be bands 62 of the VELCRO type running along the length of the tubular filter and having O-ring 64 at each of its circumferential edges for tightly securing the filter onto the portion for supporting a filter as obtained by the sinusoidal surface.
The invention, as shown on FIG. 1 is applicable to a system for making a maple syrup and may be running on-line with an evaporator connected by line 70 to a maple syrup reservoir 72. From the reservoir 72 a line 74 is connected to a filter 10. Said line 74 is provided with a pump 76, and conveniently with pressure gauge 78 and safety valve 80 leading to valve outlet line 82. The outlet of the filter 10 is itself connected to filter outlet line 84 and to a collecting reservoir 86 for receiving the filtered maple syrup.
If desired, one can do away with reservoir 72 and substitute therefor the evaporator to which line 70 is connected.
As is easily seen a new method is also provided wherein after being obtained by evaporating a sap, a syrup is fed by passing it under pressure between a pair of concentric tubular walls the innermost wall having mounted thereon a filter and said innermost wall being provided with a plurality of circumferential grooves, each of said groove having at least one orifice, the syrup passing from said concentric tubular walls to a filter along said grooves to said orifices, and collecting from said orifices said syrup so filtered.
There is also described a system for making maple syrup comprising an evaporator, a filter as defined above wherein the inlet of the filter is connected to a sap evaporator by a line having a pumping means for delivering from the evaporator to the filter a sap from the evaporator.
It should be noted that the syrup may arrive in a highly viscous or pasty but is generally filtered at a temperature 125.degree.-220.degree. F. and preferably 220.sup.+ -10.degree. F. Pressure of 75 PSI could easily said filter and generally up to 100 PSI. It will be evident that this apparatus and the method could be used for other liquid or pasty materials, oils.
Although the present invention has been explained hereinabove by way of preferred embodiments thereof, it should be pointed out that any modifications to these preferred embodiments, within the scope of the appended claims, is not deemed to change or alter the nature and scope of the invention.