Spacing Means for Spacing Plates in a Fluid Friction Coupling

The invention relates to a fluid friction coupling having a coupling hub and a coupling housing rotatable on the coupling hub. Outer plates are arranged in the coupling housing and are non-rotatingly connected thereto via teeth, and inner plates are arranged on the coupling hub and are non-rotatingly connected thereto via teeth. The plates of one set of plates being are spaced via spacing means and the plates of the other set of plates are axially movable in the free spaces provided in this way.

With such fluid friction couplings, as known from DE 38 28 421 C, spacing is achieved by so-called spacer rings of a predetermined thickness. These spacer rings are slotted and as compared to the inner diameter of the coupling housing, they have a slightly increased outer diameter so that they rest against the inner housing wall in a prestressed condition. However, a disadvantage of this design is that automatic assembly of the plates is either not possible at all or causes great difficulties, which is the reason why the plates are fitted by hand. Such spacer rings have a further disadvantage in that producing such circular plates from steel wire is relatively complicated and expensive, and they are relatively heavy, as a result of which the weight of the finished fluid friction coupling is increased considerably. Furthermore, such spacer rings require a slightly larger outer diameter than the diameter of the coupling housing in order to ensure that they rest against the inner wall of the coupling housing in a prestressed condition so that they cannot slide into the region of rotation of the inner plates fitted between the outer plates.

From U.S. Pat. No. 3,058,027, it is known to arrange a certain number of teeth on the plates in an angular position in order to achieve a spring-loaded return. However, for spacing the plates, such an angular position is not suitable because the tolerances of the outer diameter and especially centering of the plates have to be very close to achieve uniform dimensions for the distances to be observed, whereas an articulated position, because of its spring-loaded return forces, does not permit such tolerances or only with considerable effort.

From DE 37 26 641 C1, it is known to provide one of the sets of plates with cam-like pressed-out regions which are aligned relative to each other in one direction of rotation and which increase the distance between the associated plates. However, it is the purpose of this design to provide the fluid friction coupling with different torque characteristics for the two directions of rotation. A predetermined distance between the plates cannot be achieved with such pressed-out regions.

It is an object of the present invention to provide a fluid friction coupling of the initially described type with spacing means which can be fitted easily and which, in the fitted condition, have a weight saving effect.

Pursuant to this object, and others which will become apparent hereafter, one aspect of the present invention resides in the spacing means being formed by axially extending spacing strips uniformly distributed on one of the toothed circumferences of the plates and having spacing tabs held between the plates associated with the teeth.

In this way it is possible to provide spacing means which permit assembly of a complete package of plates in one operation. The mass of the previously used rotating spacer rings is saved, and the weight of a plate package spaced in this way may be reduced considerably.

According to one embodiment of the invention, the spacing strips are received in the free spaces obtained by eliminating teeth of one of the sets of teeth.

In a preferred embodiment, the spacing tabs are formed onto the spacing strips so as to be integral with them. Furthermore, it is proposed that from the inner teeth of the coupling housing, teeth should be uniformly circumferentially eliminated for the purpose of accommodating the spacing strips.

To save further weight it is advantageous for the spacing strips to be made of temperature-resistant plastics, and especially it is proposed that the spacing strips should consist of temperature-resistant glass-fiber-reinforced plastics.

In a further advantageous embodiment, the spacing strips consist of metal, preferably aluminum or steel plate strips, with the plate metal strips being provided with curved regions, and the width of the curved regions corresponding to the distance required between two plates to be spaced. It is further proposed that, for spacing purposes, a plate metal strip should be uniformly inserted on the circumference of the outer plates and that the plate metal strips should comprise lateral channels for receiving the outer plates.

According to a further embodiment of the invention, channels are provided in some of the teeth uniformly distributed on the outer circumference of the outer plates, with spacing strips being inserted into the channels, and it is advantageous for wires to be inserted into the channels and to be connected to the respective outer plates in the assembly position or by seam welding.

An easy assembly and low weight are also provided if, for spacing the outer plates, there are provided plate metal strips which are uniformly distributed on their outer circumference and which are provided with apertures at predetermined distances, and if predetermined teeth of the outer plates pass through the apertures.

The novel features which are considered as characteristic for the invention are set forth in particular in the appended claims. The invention itself, however, both as to its construction and its method of operation, together with additional objects and advantages thereof, will be best understood from the following description of specific embodiments when read in connection with the accompanying

FIG. 1 is part of a longitudinal section through a fluid friction coupling in accordance with the invention;

FIG. 2 is a plan view of an outer plate for being incorporated into a fluid friction coupling according to FIG. 1, also showing spacing strips;

FIGS. 2a shows the arrangement of spacing strips with reference to an inner plate;

FIG. 3 shows the enlarged section from an outer plate according to FIG. 2, also illustrating a spacing strip;

FIG. 4 shows the arrangement of a double spacing strip on an outer plate according to FIG. 2, extending over two teeth;

FIG. 5 is a plan view of a spacing strip for spacing outer plates according to FIG. 2;

FIG. 6 shows in detail the design of a spacing tab of the spacing strip of FIG. 5;

FIG. 7 is a section through a spacing strip produced from plate metal;

FIG. 8 is a plan view of a spacing strip according to FIG. 7, produced from plate metal;

FIG. 9 is a plan view of a spacing strip produced from plate metal, having lateral channels;

FIG. 10 is a plan view of the teeth of an outer plate, having a channel for receiving a spacing strip;

FIG. 11 is a plan view of a spacing strip produced from plate metal, having lateral channels;

FIG. 12 shows the outer teeth of an outer plate according to FIG. 2, with a wire being inserted into a channel;

FIG. 13 is a plan view of a wire inserted as spacing strip into the channel of a tooth according to FIG. 12;

FIG. 14 illustrates the principle of spot welding for connecting a wire according to FIGS. 12 and 13 inserted into the channels of the teeth of the outer plate;

FIG. 15 is a plan view of a spacing strip provided with apertures for receiving a tooth of the outer plates;

FIG. 16 is a longitudinal section through a spacing strip pursuant to FIG. 15, produced from plate metal; and

FIG. 17 shows the drive concept of a four wheel drive vehicle with a fluid friction coupling inserted into the driveline.

The fluid friction coupling illustrated in FIG. 1 essentially consists of a coupling hub 26 on which a coupling housing 27 sealed by a seal 28 is arranged so as to be rotatable. The inner wall of the coupling housing 27 is provided with axially extending inner teeth 29 whereas the outer face of the coupling hub 26 is provided with corresponding outer teeth 30. Via teeth 34, inner plates 31 are non-rotatingly, but axially movably arranged on the outer teeth 30 of the coupling hub 26. Outer plates 1, axially spaced by spacing strips 3 in accordance with the invention, are non-rotatingly arranged in the inner teeth 29 of the coupling housing 27. The interior 32 of the coupling housing 27 is filled with a viscous fluid. The outer plates 1 are spaced by the spacing strips 3 in accordance with the invention and by forming free spaces 14, and the inner plates 31 are slightly axially movable in the free spaces 14.

An outer plate 1 illustrated by way of example in FIG. 2, on its circumference, comprises teeth 2 which may engage the inner teeth 29 in the coupling housing 27. Spacing strips 3 are inserted always between two teeth so as to be uniformly distributed on the circumference.

In the embodiment of FIG. 2a, the inner plates 31 are held on the coupling hub so as to be spaced, whereas the outer plates are movable.

FIG. 3 shows an enlargement of the spacing strip 3 with the carrier part 4 and the spacing tabs 5.

The diagrammatic view of the embodiment of FIG. 4 shows that in each case, a tooth of the set of teeth 2 of the plates 1 has been eliminated, with a double spacing strip 12 being inserted into the resulting free space 14 so as to extend axially.

FIG. 5 shows a plan view of a spacing strip 3 which, with an axially extending carrier part 4, may be inserted into the above-described free spaces 14 in the coupling housing 27 and in the outer plates and which comprises spacing tabs laterally pointing away from the carrier part 4. The width of the spacing tabs 5 corresponds to the free space 14 provided in each case between two outer plates 1.

As illustrated in FIG. 6, the ends of the spacing tabs 5 are preferably designed to be round to facilitate insertion into the plate package consisting of outer plates 1.

For spacing the outer plates 1, FIGS. 7 and 8 show a plate metal strip 33 which is provided with a central, axially extending, radially inwardly pointing curved region 6. Webs 6a serve to space the outer plates 1 and extend between the curved regions 6.

FIGS. 9 and 11 show plate metal strips 33a which are provided for spacing purposes and which comprise lateral channels 7. In the plate metal strip 33a, these lateral channels 7 leave a closely axially extending web 7a which may be inserted into corresponding channels 8 of teeth 2 of the outer plates 1, as can be seen in FIG. 10.

As shown in FIGS. 12 and 13, a channel 8 in the teeth 2 of an outer plate 1 may also be provided with an axially extending wire 9 which may be welded to the outer plates 1 at a predetermined distance by a spot or seam welding facility 10, 11 for example, as illustrated in FIG. 14.

For this purpose, the diagrammatically illustrated welding facility shown in FIG. 14 comprises a spot welding electrode 10 or it may be provided with a spot welding electrode 10 designed as a roller 11.

In FIGS. 15 and 16, the spacing means take the form of a metal plate 33b provided with transversely extending apertures 13. As can be seen in FIG. 16, predetermined teeth of the set of teeth 2 of the outer plates 1 may be made to pass through these apertures 13 and twisted for fixing purposes, if required.

A fluid friction coupling provided with outer plates 1 spaced in this way may be used for example in the drive of a four wheel drive vehicle 15.

FIG. 17 shows the drive concept of a four wheel drive vehicle 15 having a fluid friction coupling incorporated into the driveline. The front wheels 16 of the vehicle 15 are driven by the engine 18, the gearbox 19 connected thereto, as well as by the differential 20 and the front side shafts 21. The drive for the rear wheels 17 may be branched off from the drive of the differential 20 for the front wheels 16, via the gearbox 19 and the propeller shaft 23. The propeller shaft 23 drives the rear wheels 17 via the rear axle differential 24 and the rear side shafts 25. The fluid friction coupling in accordance with the invention may be incorporated into the central differential 22 either for partially locking the differential movement of the front axle differential 20 and/or the rear axle differential 24 or for inhibiting the differential movement between the front wheels 16 and rear wheels 17.

While the invention has been illustrated and described as embodied in a spacing means for spacing plates in a fluid friction coupling, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.

Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.