US 5,015,154 AGrant
Wobble Plate Type Compressor With Variable Displacement Mechanism
Issue Date:1991-05-14
•22 Claims
•12 Drawing Sheets
Abstract
A wobble plate type compressor with a variable displacement mechanism including a compressor housing is disclosed. A cylinder block including a plurality of cylinders is disposed in said compressor housing and a crank chamber is formed between the end of said cylinder block and a front end plate. An inclined plate is attached to a cam rotor which is further attached to a drive shaft. Rotational motion of the drive shaft is converted by the cam rotor and the inclined plate into nutational motion of the wobble plate. A plurality of pistons are coupled to the wobble plate with each piston being reciprocably fitted within a respective one of the cylinders. A rotation preventing mechanism includes a guide plate disposed at the bottom of the compressor housing, parallel with the drive shaft. A cylindrical block is rotatably disposed within a hole formed in an extended portion of the wobble plate. The cylindrical block is secured in the hole and includes a vertical groove at its lower end which is slidably fitted on the upper end of the guide plate. A variety of means of are provided to secure the cylindrical block in the hole of the wobble plate. In a further embodiment, the guide plate is rotatably disposed within holes in the front end plate and the cylinder block to allow it to easily adapt to the inclination angle of the wobble plate.
Metadata
Assignee
- Sanden Corporation
Inventors
- Teruo Higuchi
- Kiyoshi Terauchi
- Kazuhiko Takai
- Sei Kikuchi
- Hideto Kobayashi
Application Information
Application Number:US 3758958
Filing Date:1989-07-06
Priority Date:1987-02-19
Art Unit:343
Classifications
IPC:
F04B 114
Field of Search:
41774222;269;222 S60
Patent Drawings (12 sheets)
Description
Field of the Invention
This invention relates to a wobble plate type compressor with a variable displacement mechanism, and more particularly, to a rotation preventing mechanism for a wobble plate type compressor.
Description of the Prior Art
Wobble plate type compressors in which pistons are reciprocated in cylinders by conversion of rotational motion of a cam rotor into nutational motion of a wobble plate are well known in the art. The displacement volume of the cylinders depends upon the stroke length of the pistons which is dependent upon the inclination angle of the wobble plate. Rotation preventing mechanisms which allow nutational motion of the wobble plate are also well known in the art such as the one disclosed in Japanese patent application Publication No. 56-77578.
FIG. 1 shows a rotation preventing mechanism including guide bar 100 which would extend within a crank chamber in a compressor housing. Guide bar 100 would be disposed in parallel to a drive shaft between the outer perimeter of the wobble plate and the inner surface of the compressor housing. Hollow bearing 101 is slidably disposed on guide bar 100 and has a dome-shaped outer surface. A pair of semi-cylindrical shoe members 102 would be slidably disposed in the radial direction within a hole near the outer perimeter of the wobble plate and are also slidably disposed on the dome-shaped surface of hollow bearing 101. The components of the rotation preventing mechanism are assembled into the compressor housing with hollow bearing 101 retained between semi-cylindrical shoe members 102. Shoe members 102 are easily dislodged from the hole in the wobble plate, increasing the difficulty and time needed to assemble the parts of the rotation preventing mechanism into the compressor.
Summary of the Invention
It is an object of this invention to provide a wobble plate type compressor with a variable displacement mechanism including a rotation preventing mechanism which can be easily and quickly assembled in the compressor housing.
It is another object of this invention to provide a wobble plate type compressor with a variable displacement mechanism including a rotation preventing mechanism of simple construction.
It is still another object of the invention to provide a wobble plate type compressor with a variable displacement mechanism including a durable rotation preventing mechanism.
These objects are accomplished by providing a wobble plate type compressor with a variable displacement mechanism including a compressor housing having a cylinder block provided with a plurality of cylinders formed therein and a crank chamber adjacent the cylinder block. A drive shaft is rotatably supported in the compressor housing. A rotor is attached to the drive shaft and is connected to a variably inclined plate. A wobble plate is disposed adjacent the inclined plate and rotational motion of the inclined plate is converted into nutational motion of the wobble plate. A reciprocative piston is slidably fitted within each of the cylinders. A rotation preventing mechanism prevents rotation of the wobble plate and includes a guide plate extending within the crank chamber. A hole is formed near the outer perimeter of the wobble plate and a cylindrical block is rotatably disposed therein. The block is secured in the hole and includes a vertical groove at its outer end with respect to the wobble plate which slidably fits around the guide plate. The cylindrical block allows reciprocating motion of the wobble plate along the guide plate but rotational motion of the wobble plate is prevented.
Further objects, features and other aspects of this invention will be understood from the following detailed description of the preferred embodiments of this invention with reference to the attached drawing figures.
Brief Description of the Drawings
FIG. 1 is an exploded perspective view showing components of a rotation preventing mechanism for a wobble plate type compressor with a variable displacement mechanism according to the prior art.
FIG. 2 is a cross-sectional view of a wobble plate type compressor with a variable displacement mechanism including a rotation preventing mechanism in accordance with a first embodiment of this invention.
FIG. 3 is an exploded perspective view showing components of the rotation preventing mechanism of the wobble plate type compressor shown in FIG. 2.
FIG. 4(a) is a perspective view of a cylindrical block included in the rotation preventing mechanism shown in FIG. 3.
FIG. 4(b) is a front view of the rotation preventing mechanism shown in FIGS. 2 and 3.
FIG. 4(c) is a bottom view of the rotation preventing mechanism shown in FIG. 4b.
FIG. 5(a) is a perspective view of a cylindrical block forming part of a rotation preventing mechanism of a wobble plate type compressor in accordance with a second embodiment of this invention.
FIG. 5(b) is a front view of the rotation preventing mechanism including the cylindrical block shown in FIG. 5(a).
FIG. 5(c) is a bottom view of the rotation preventing mechanism shown in FIG. 5(b).
FIG. 6(a) is a perspective view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with a third embodiment of this invention.
FIG. 6(b) is a front view of the rotation preventing mechanism including the cylindrical block shown in FIG. 6(a).
FIG. 6(c) is a bottom view of the rotation preventing mechanism shown in FIG. 6(b).
FIG. 7(a) is a front view of a rotation preventing mechanism for a wobble plate type compressor in accordance with a fourth embodiment of this invention and including the cylindrical block shown in FIG. 6(a).
FIG. 7(b) is a cross-sectional view taken along line A--A of FIG. 7(a).
FIG. 8(a) is a perspective view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with a fifth embodiment of this invention.
FIG. 8(b) is a front view of the rotation preventing mechanism including the cylindrical block shown in FIG. 8(a).
FIG. 8(c) is a bottom view of the rotation preventing mechanism shown in FIG. 8(b).
FIG. 9(a) is a perspective view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with a sixth embodiment of this invention.
FIG. 9(b) is a front view of the rotation preventing mechanism for a wobble plate type compressor including the cylindrical block shown in FIG. 9(a).
FIG. 9(c) is a bottom view of the rotation preventing mechanism shown in FIG. 9(b).
FIG. 10(a) is a front view showing a rotation preventing mechanism for a wobble plate type compressor in accordance with a seventh embodiment of this invention including the cylindrical block shown in FIG. 9(a).
FIG. 10(b) is a bottom view of the rotation preventing mechanism shown in FIG. 10(a).
FIG. 11(a) is a perspective view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with an eighth embodiment of this invention.
FIG. 11(b) is a front view of a rotation preventing mechanism including the cylindrical block shown in FIG. 11(a).
FIG. 11(c) is a bottom view of the rotation preventing mechanism shown in FIG. 11(b).
FIG. 12(a) is a perspective view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with a ninth embodiment of this invention.
FIG. 12(b) is a front view of a rotation preventing mechanism including the cylindrical block shown in FIG. 12(a).
FIG. 12(c) is a bottom view of the rotation preventing mechanism shown in FIG. 12(b).
FIG. 13(a) is a perspective view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with a tenth embodiment of this invention.
FIG. 13(b) is a front view of a rotation preventing mechanism including the cylindrical block shown in FIG. 13(a).
FIG. 14(a) is a front view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with an eleventh embodiment of this invention.
FIG. 14(b) is a bottom view of the cylindrical block shown in FIG. 14(a).
FIG. 14(c) is a front view of a rotation preventing mechanism including the cylindrical block shown in FIG. 14(a).
FIG. 15(a) is a front view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with a twelfth embodiment of this invention.
FIG. 15(b) is a bottom view of the cylindrical block shown in FIG. 15(a).
FIG. 15(c) is a front view of a rotation preventing mechanism including the cylindrical block shown in FIG. 15(a).
FIG. 16(a) is a front view of a cylindrical block forming part of a rotation preventing mechanism for a wobble plate type compressor in accordance with a thirteenth embodiment of this invention.
FIG. 16(b) is a bottom view of the cylindrical block shown in FIG. 16(a).
FIG. 16(c) is a front view of a rotation preventing mechanism including the cylindrical block shown in FIG. 16(a).
FIG. 17 is a cross-sectional view of a wobble plate type compressor with a variable displacement mechanism including a rotation preventing mechanism in accordance with a fourteenth embodiment of this invention.
FIG. 18 is an exploded perspective view showing components of the rotation preventing mechanism included in the wobble plate type compressor shown in FIG. 17.
Description of the Preferred Embodiments
Referring to FIG. 2, wobble plate type compressor 1 includes front end plate 2 fixed on one end of cylinder casing 3 by securing bolts (not shown.) Cylinder head 5 is fixed to the other end of cylinder casing 3 with valve plate 4 therebetween. Cylinder casing 3 includes cylinder block 31 which further includes a plurality of equiangularly spaced cylinders 33 formed therein. Crank chamber 32 is formed between cylinder block 31, the exterior walls of cylinder casing 3 and front end plate 2. Axial hole 21 is formed through the center of front end plate 2 and drive shaft 6 extends therethrough into crank chamber 32. Radial bearing 7 is disposed in axial hole 21 and rotatably supports drive shaft 6 therein. Annular sleeve portion 22 extends from the exterior surface of front end plate 2 and surrounds drive shaft 6, defining a seal cavity (not shown).
Cam rotor 10 is fixed on drive shaft 6 by pin 103. Thrust needle bearing 11 is disposed between the inner surface of front end plate 2 and the adjacent axial end surface of cam rotor 10. Arm portion 104 of cam rotor 10 extends towards cylinder block 31 and includes elongated hole 105. Inclined plate 12 includes cylindrical portion 123 disposed around drive shaft 6. Inclined plate 12 further includes flange portion 121 and second arm portion 122 formed on the outer surface thereof. Second arm portion 122 is adjacent arm portion 104 of cam rotor 10. A hole (not shown) is formed in arm portion 122 and is aligned with elongated hole 105. Pin 13 is inserted through the hole of arm portion 122 and is slidably movable within elongated hole 105.
Wobble plate 14 is ring shaped and is mounted on the outer surface of cylindrical portion 123 of inclined plate 12 with radial bearing 15 therebetween. Axial movement of wobble plate 14 is prevented by flange portion 121 and snap ring 16 disposed on cylindrical portion 123. Thrust needle bearing 17 is disposed in a gap between flange portion 121 and wobble plate 14. Drive shaft 6 is rotatably supported at its interior end in a central bore of cylinder block 31 by radial bearing 18. One end of each piston rod 19 is rotatably connected to receiving surface 141 of wobble plate 14 and the other end of each piston rod 19 is rotatably connected to each piston 20 which are slidably fitted within cylinders 33.
Suction ports 41 and discharge ports 42 are formed through valve plate 4. A suction reed valve (not shown) and a discharge reed valve (not shown) are disposed on opposite sides of valve plate 4. Cylinder head 5 is connected to cylinder casing 3 through gaskets (not shown) and valve plate 4. Partition wall 51 extends axially from the interior surface of cylinder head 5 and divides the interior of cylinder head 5 into discharge chamber 53 and annular suction chamber 52 disposed around discharge chamber 53. Suction chamber 52 and discharge chamber 53 are connected to the external fluid circuit through fluid inlet port 54 and fluid outlet port 55 formed in cylinder head 5, respectively.
Conduit 311 is formed within cylinder block 31 and links crank chamber 32 to hollow portion 312 formed in cylinder block 31. Hole 43 is formed through valve plate 4 to allow fluid to flow from crank chamber 32 to suction chamber 52 via hollow portion 312. Control valve 25 is disposed within hollow portion 312 and controls the opening and closing of hole 43 in response to the fluid pressure in crank chamber 32.
The angle of inclined plate 12 and wobble plate 14 is dependent upon the fluid pressure in crank chamber 32. If control valve 25 closes hole 43 to prevent communication between crank chamber 32 and suction chamber 52, then the fluid pressure in crank chamber 32 gradually increases. The high fluid pressure in crank chamber 32 acts on the rear surfaces of pistons 20 to reduce the angle of inclination of inclined plate 12 and wobble plate 14 and thus the capacity of the compressor is also reduced. If communication between suction chamber 52 and crank chamber 32 is allowed by the operation of control valve 25, then fluid pressure in crank chamber 32 is gradually reduced to thereby increase the angle of inclination of inclined plate 12 and wobble plate 14, and thus the capacity of the compressor is also increased. Rotation preventing mechanism 60 is disposed within crank chamber 32 between front end plate 2 and cylinder block 31.
Referring to FIGS. 2, 3, 4(a), 4(b) and 4(c), the construction of rotation preventing mechanism 60 is shown. Rotation preventing mechanism 60 includes cylindrical block 61 provided with vertical groove 611, and guide plate 62. The upper surface of guide plate 62 includes two flat regions on either side and arc region 621 extending therebetween. As shown in FIGS. 2 and 4(b), cylindrical block 61 is disposed in hole 142 formed in extended portion 146 of wobble plate 14 at its lower end. Cylindrical block 61 is rotatable in hole 142 and is secured therein by caulking portion 143 which extends into hole 142 from the lower end of extended portion 146. Caulking portion 143 supports cylindrical block 61 in hole 142 such that radial motion of cylindrical block 61 is prevented, that is, cylindrical block 61 is not free to move within hole 142 in a direction towards or away from drive shaft 6. Additionally, cylindrical block 61 is supported so as to maintain the upper inner horizontal surface of groove 611 out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14 along guide plate 62. Caulking portion 143 extends partially around the outer surface of cylindrical block 61 on either side of guide plate 62. Guide plate 62 extends in parallel to drive shaft 6 within crank chamber 32. One end of guide plate 62 is disposed in hole 313 formed in the surface of cylinder block 31 and the opposite end of guide plate 62 is disposed in hole 23 formed in the interior surface of front end plate 2. Guide plate 62 is secured within each hole.
During the assembly of compressor 1, one end of guide plate 62 is inserted into hole 313 of cylinder block 31. Cylindrical block 61 is disposed in hole 142 of wobble plate 14 and secured by caulking 143, and slidably disposed on arc region 621 of guide plate 62 via vertical groove 611. Simultaneously, the assembly including wobble plate 14, cylindrical block 61, and inclined plate 12 is disposed in the compressor housing 3. The remaining parts are assembled within compressor housing 3 thereafter. Finally, front end plate 2 is attached to compressor housing 3 and the other end of guide plate 62 is simultaneously inserted into hole 23 of front end plate 2. Therefore, cylindrical block 61 will not be dislodged from hole 142 at the time of assembly of compressor 1.
In the embodiments shown in FIGS. 5(a)-13, the same reference numerals will be used for similar and identical parts of the compressor shown in the embodiment of FIGS. 2-4(c).
Referring to FIGS. 5(a)-(c), a rotation preventing mechanism in accordance with a second embodiment of this invention is shown. As shown in FIG. 5(a), bore 612 is radially formed through an upper portion of cylindrical block 61 above vertical groove 611. Pin 613 is disposed through bore 612 with extending portions 613a and 613b on both sides. Annular groove 144 is formed on the inner cylindrical surface of hole 142 of extended portion 146 to permit pin 613 to turn therein. Openings 142a and 142b are formed on both sides of hole 142, on the axial surfaces of extended portion 146, and extend towards the bottom thereof. Both sides of bore 612 are aligned with openings 142a and 142b. Pin 613 is inserted in bore 612 and cylindrical block 61 is inserted into hole 142 until extending portions 613a and 613b of pin 613 coincide with annular groove 144. Cylindrical block 61 is rotated to move extending portions 613a and 613b along annular groove 144 away from openings 142a and 142b, and thus cylindrical block 61 is securely retained in hole 142 such that radial motion of block 61 is prevented and the upper inner horizontal surface of groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIG. 6(a)-(c), a rotation preventing mechanism in accordance with a third embodiment of this invention is shown. Annular groove 614 is formed near the upper end of cylindrical block 61 along the outer surface thereof and above vertical groove 611. Radial bores 615 are formed through extended portion 146 into hole 142. After cylindrical block 61 is inserted into hole 142, a pin (not shown) is inserted into each bore 615, each pin extending within groove 614 of cylindrical block 61 to prevent radial movement thereof. Therefore, cylindrical block 61 is securely retained within hole 142, and the upper inner horizontal surface of groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIG. 7(a) and (b), a fourth embodiment of a rotation preventing mechanism, which is a modification of the mechanism shown in FIG. 6(a)-(c), is shown. Cylindrical block 61 is provided with annular groove 614 on the outer surface thereof and is inserted into hole 42 of extended portion 146. Thrust bearing 117 includes thrust race 171 with lower end portion 171a adjacent extended portion 146. Opening 142b extends through portion 146 to hole 142. Lower end portion 171a extends through opening 142b and fits within annular groove 614 of cylindrical block 61, preventing radial movement thereof to securely retain cylindrical block 61 in hole 142. Additionally, the upper inner horizontal surface of groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 8(a), (b) and (c), a rotation preventing mechanism in accordance with a fifth embodiment of the invention is shown. Cylindrical block 61 includes opposed planar surfaces 616 and 617 and vertical groove 611. Hole 142 of extended portion 146 includes flange portion 142c formed along the cylindrical surface of hole 142 at the bottom thereof. Openings 142a and 142b are formed in flange portion 142c and extend towards the top of hole 142. The axial width (a) of at least one of openings 142a or 142b is greater than the thickness (b) of cylindrical block 61 between opposed planar surfaces 616 and 617. Cylindrical block 61 is inserted into hole 142 through openings 142a and 142b with opposed planar surfaces 616 and 617 facing flange portion 142c, that is, the opposed planar surfaces are parallel to the long surfaces of guide plate 62 upon assembly. After cylindrical block 61 is fully inserted into hole 142, it is rotated so that opposed planar surfaces 616 and 617 are perpendicular to guide plate 62. Cylindrical block 61 rests on radial flange portion 142c to prevent radial motion thereof and to secure it within hole 142. Additionally, the upper inner horizontal surface of groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 9(a)-(c), a rotation preventing mechanism in accordance with a sixth embodiment of the invention is shown. Cylindrical block 61 is provided with pin 618 extending from its upper surface. Bore 145 is formed through extended portion 146 of wobble plate 14 to hole 142. Cylindrical block 61 is inserted into hole 142 and the upper end of pin 618 projects through bore 145. The upper end of pin 618 is caulked to prevent radial motion thereof and to secure cylindrical block 61 in place in hole 142. Additionally, the upper inner horizontal surface of groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 10(a) and (b), a rotation preventing mechanism in accordance with a seventh embodiment of the invention, and which is a modification of the mechanism shown in FIG. 9(a)-(c), is shown. In FIGS. 10(a) and (b), cylindrical block 61 is retained in hole 142 by snap ring 70 at the upper end of pin 618. Radial motion of block 61 is prevented. Additionally, the upper inner horizontal surface of groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 11(a)-(c), a rotation preventing mechanism in accordance with an eighth embodiment of this invention is shown. Cylindrical block 61 is provided with cylindrical bore 619 formed in the upper part thereof and extending from the upper end surface of cylindrical block 61 to vertical groove 611. Pin 80 includes radial flange portion 801 at its upper end and is inserted into hole 619 through bore 145 in extended portion 146. Cylindrical block 61 is retained in hole 142 by caulking flange portion 801, to prevent radial motion of block 61. Additionally, the upper inner horizontal surface of groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 12(a)-12(c), a rotation preventing mechanism in accordance with a ninth embodiment of this invention is shown. Cylindrical block 61 includes peripheral projections 651 extending from the exterior surface thereof at a location above the upper inner horizontal surface of vertical groove 611. Projections 651 are disposed on opposite sides of cylindrical block 61 and extend partially circumferentially around cylindrical block 61. Annular groove 644 is formed at an upper inner surface of hole 642 formed in extended portion 146. Openings 642a and 642b are formed through the side surfaces of extended portion 146 on opposite sides of hole 642. Openings 642a and 642b extend towards the top of hole 642.
Projections 651 are aligned with openings 642a and 642b, and cylindrical block 61 is inserted into hole 642 such that projections 651 move along openings 642a and 642b until the upper surface of cylindrical block 61 is adjacent the upper inner surface of hole 642. In this position, projections 651 coincide with annular groove 644, and cylindrical block 61 is rotated such that projections 651 move within annular groove 644, away from openings 642a and 642b. Thus, cylindrical block 61 is securely retained within hole 642 and radial motion of cylindrical block 61 within hole 642 is prevented. Additionally, the upper inner horizontal surface of vertical groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 13(a) and 13(b), a rotation preventing mechanism in accordance with a tenth embodiment of this invention is shown. The tenth embodiment is similar to the ninth embodiment shown in FIGS. 12(a)-12(c), and cylindrical block 61 includes projections 651 extending from the exterior surface thereof, at a location above the upper inner horizontal surface of groove 611. Additionally, the tenth embodiment is also similar to the sixth and seventh embodiments shown in FIGS. 9(a)-9(c), and 10(a) and 10(b), and includes pin 618 extending from the upper surface. Pin 618 fits within bore 145 formed through extended portion 146 of wobble plate 14 to hole 642. Annular groove 644 is peripherally formed in the upper inner surface of hole 642. Openings 642a and 642b are formed through the side surfaces of extended portion 146 on opposite sides of hole 642, and extend towards the top of hole 642 as shown in FIG. 12(c).
The rotation preventing mechanism of the tenth embodiment as shown in FIGS. 13(a)-13(c) is assembled in a similar manner as the assembly of the embodiments of FIGS. 9(a)-9(c) and 12(a)-12(c). Projections 651 are aligned with openings 642a and 642b, and cylindrical block 61 is inserted into hole 642 until projections 651 coincide with groove 644. Projections 651 are rotated away from openings 642a and 642b to securely retain cylindrical block 61 in hole 642. Additionally, pin 618 projects through bore 145 and may either be caulked as in FIGS. 9(a)-9(c), or secured by snap ring 70 as in FIGS. 10(a) and 10(b). The embodiment of FIGS. 13(a)-13(b) is essentially a combination of the embodiments shown in FIGS. 9(a)-9(c) or 10(a)-10(b), and FIGS. 12(a)-12(c), and cylindrical block 61 is securely retained in hole 642 such that radial motion of cylindrical block 61 within hole 642 is prevented in two ways. Additionally, the upper inner horizontal surface of vertical groove 611 is maintained out of contact with the upper surface of arc region 621 during recipricating motion of wobble plate 14.
Referring to FIGS. 14(a)-14(c), a rotation preventing mechanism in accordance with an eleventh embodiment of this invention is shown. Cylindrical block 61 includes vertical groove 611 formed therein. Upper inclined surface 631 extends upwardly into pin 630 projecting from the top of cylindrical block 61. Pin 630 is screw-threaded on its outer peripheral surface. As shown in FIG. 14(c), bore 645 is formed through extended portion 146 of wobble plate 14, and extends to hole 142. Bore 645 is screw-threaded on its inner peripheral surface.
Cylindrical block 61 is inserted into hole 142, and is rotated such that pin 630 is screwed into the corresponding threads of bore 645. Since in the final assembly of the compressor, cylindrical block 61 is disposed such that the vertical interior surfaces of vertical groove 611 are adjacent the side surfaces of guide plate 62, further rotational motion of cylindrical block 61 within hole 142 is prevented. Thus, cylindrical block 61 is securely retained within hole 142 and radial motion of cylindrical block 61 with hole 142 is prevented. Additionally, the upper inner horizontal surface of vertical groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 15(a)-15(c), a rotation preventing mechanism in accordance with a twelfth embodiment of this invention is shown. Cylindrical block 61 includes hole 640 disposed through the upper surface thereof. Hole 640 is screw-threaded on the inner peripheral surface. Bore 645 is screw-threaded on the inner peripheral surface and is formed through extended portion 146 of wobble plate 14, and extends to hole 142, similarly as shown in FIG. 14(c). Screw 641 is screw-threaded substantially along its entire exterior surface. Screw 641 is first screwed into bore 645, and cylindrical block 61 is inserted in hole 142 and rotated to screw the lower part of screw 641 into hole 640 of block 61. Additionally, the end of screw 641 may also be caulked, similarly as shown in FIG. 9(b), to prevent rotation of screw 641 within bore 645. Therefore, rotation of screw 641 with respect to extended portion 146 is prevented. Since cylindrical block 61 is assembled such that the vertical interior surfaces of groove 611 are disposed adjacent the side surfaces of guide plate 62, rotational motion of cylindrical block 61 with respect to screw 641 and within hole 142 is prevented. Thus, cylindrical block 61 is securely retained within hole 142 and radial motion of cylindrical block 61 within hole 142 is prevented. Additionally, the upper inner horizontal surface of vertical groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 16(a)-16(c), a rotation preventing mechanism in accordance with a thirteenth embodiment of the invention is shown. Cylindrical block 61 includes bore 640' disposed through the upper surface thereof. Bore 640' is not screw threaded on its inner peripheral surface. Cylindrical block 61 also includes vertically extending annular projecting portion 670 disposed on the peripheral surface of bore 640'. Screw-threaded bore 645 is formed through extended portion 146 of wobble plate 14, and extends to hole 142. Screw 650 is screw-threaded only on upper exterior surface 655, and is disposed through bore 640' of cylindrical block 61 such that screw-threaded portion 655 extends into screw threaded bore 645. Screw 650 also includes lower radial flanges 653 which contact projecting portion 670 to securely retain cylindrical block 61 within hole 142. Radial motion of cylindrical block 61 within hole 142 is prevented. Additionally, the upper inner horizontal surface of vertical groove 611 is maintained out of contact with the upper surface of arc region 621 during reciprocating motion of wobble plate 14.
Referring to FIGS. 17 and 18, a rotation preventing mechanism in accordance with a fourteenth embodiment of this invention is shown. Cylindrical block 61 is disposed within hole 142 of extended portion 146 and is movable in the radial direction. Circular disc 37 includes elongated slit 371 and is rotatably disposed in hole 24 formed on the interior surface of front end plate 2. Circular disc 38 includes elongated slit 381 and is rotatably disposed in hole 314 formed in cylinder block 31. Guide plate 62 extends within crank chamber 32 with each end fixedly disposed in elongated slits 371 and 381, respectively. Since the circular discs are rotatably disposed in their respective holes, guide plate 62 is rotatable around an axis parallel to the axis of drive shaft 6 and is adjustable in response to the change of inclination angle of wobble plate 14 to reduce abrasive contact between cylindrical block 61 with any one side of guide plate 62. Therefore, excess abrasion of cylindrical block 61 is prevented, increasing the durability of the rotation preventing mechanism.
This invention has been described in detail with respect to the preferred embodiments. These embodiments, however, merely are for example only and this invention is not restricted thereto. It will be easily understood by those skilled in the art that variations and modifications can be easily made within the scope of the invention, as defined by the appended claims.
Claims
We claim:
1. In a wobble plate type compressor, said compressor comprising a compressor housing having a cylinder block provided with a plurality of cylinders and a crank chamber adjacent said cylinder block, a piston slidably fitted within each of said cylinders, a drive shaft rotatably supported in said housing, an inclined plate disposed on said drive shaft at a variable inclination angle, said drive shaft and said inclined plate linked for joint rotational motion, a wobble plate disposed adjacent said inclined plate, each of said plurality of pistons coupled at one end with said wobble plate, rotational motion of said drive shaft and said inclined plate converted into nutational motion of said wobble plate to reciprocate said pistons in said cylinders, and a rotation preventing mechanism to prevent rotational motion of said wobble plate, the improvement of said rotation preventing mechanism comprising; a guide plate disposed within said crank chamber, said wobble plate reciprocating along said guide plate during nutational motion of said wobble plate; said wobble plate including an extended portion, and a hole formed in said extended portion and including an annular groove formed along a peripheral surface of said hole; and a cylindrical block disposed within said hole and including a vertical groove formed therein, said cylindrical block also including peripheral projections extending from opposite sides of an exterior surface thereof, said cylindrical block slidably disposed about said guide plate at said vertical groove and said projections disposed within said annular groove to retain said cylindrical block within said hole of said extended portion.
2. The wobble plate type compressor recited in claim 1, said extended portion including openings formed through the side surfaces thereof and extending to said hole, said openings also extending to substantially near the upper surface of said hole.
3. The wobble plate type compressor recited in claim 2, said cylindrical block securely retained in said hole such that an upper interior horizontal surface of said vertical groove does not contact the upper surface of said guide plate during reciprocating motion of said wobble plate along said guide plate.
4. The wobble plate type compressor recited in claim 2, said cylindrical block retained in said hole such that radial motion of said cylindrical block in said hole is prevented.
5. The wobble plate type compressor recited in claim 1, said cylindrical block further including an upper projection formed at an upper surface thereof, said extended portion including a bore extending into said hole, said upper projection of said cylindrical block fitting into said bore and having an upper end portion extending beyond said bore, and caulking disposed on said upper end portion of said upper projection to secure said cylindrical block in said hole of said extended portion.
6. The wobble plate type compressor recited in claim 5, said cylindrical block securely retained in said hole such that an upper interior horizontal surface of said vertical groove does not contact the upper surface of said guide plate during reciprocating motion of said wobble plate along said guide plate.
7. The wobble plate type compressor recited in claim 5, said cylindrical block retained in said hole such that radial motion of said cylindrical block in said hole is prevented.
8. The wobble plate type compressor recited in claim 1, said cylindrical block further including an upper projection formed at an upper surface thereof, said extended portion including a bore extending into said hole, said upper projection of said cylindrical block fitting into said bore and including an upper end portion extending beyond said bore, and a snap ring disposed around said upper end portion of said upper projection to retain said cylindrical block in said hole of said extended portion.
9. The wobble plate type compressor recited in claim 8, said cylindrical block securely retained in said hole such that an upper interior horizontal surface of said vertical groove does not contact the upper surface of said guide plate during reciprocating motion of said wobble plate along said guide plate.
10. The wobble plate type compressor recited in claim 8, said cylindrical block retained in said hole such that radial motion of said cylindrical block in said hole is prevented.
11. In a wobble plate type compressor, said compressor comprising a compressor housing having a cylinder block provided with a plurality of cylinders and a crank chamber adjacent said cylinder block, a piston slidably fitted within each of said cylinders, a drive shaft rotatably supported in said housing, an inclined plate disposed on said drive shaft at a variable inclination angle, said drive shaft and said inclined plate linked for joint rotational motion, a wobble plate disposed adjacent said inclined plate, each of said plurality of pistons coupled at one end with said wobble plate, rotational motion of said drive shaft and said inclined plate converted into nutational motion of said wobble plate to reciprocate said pistons in said cylinders, and a rotation preventing mechanism to prevent rotational motion of said wobble plate, the improvement of said rotation preventing mechanism comprising: a guide plate disposed within said crank chamber, said wobble plate reciprocating along said guide plate during nutational motion of said wobble plate; said wobble plate including an extended portion, a hole formed in said extended portion, and a bore formed in said extended portion and extending into said hole, said bore being screw-threaded on its interior peripheral surface; and a cylindrical block disposed within said hole and including a vertical groove formed therein, said cylindrical block slidably disposed about said guide plate at said vertical groove, said cylindrical block also including an upper projection formed at an upper surface thereof, said upper projection screw threaded on its exterior surface, said upper projection of said cylindrical block screwed into said screw-threaded bore to securely retain said cylindrical block in said hole.
12. The wobble plate type compressor recited in claim 11, said cylindrical block securely retained in said hole such that an upper interior horizontal surface of said vertical groove does not contact the upper surface of said guide plate during reciprocating motion of said wobble plate along said guide plate.
13. The wobble plate type compressor recited in claim 11, said cylindrical block retained in said hole such that radial motion of said cylindrical block in said hole is prevented.
14. In a wobble plate type compressor, said compressor comprising a compressor housing having a cylinder block provided with a plurality of cylinders and a crank chamber adjacent said cylinder block, a piston slidably fitted within each of said cylinders, a drive shaft rotatably supported in said housing, an inclined plate disposed on said drive shaft at a variable inclination angle, said drive shaft and said inclined plate linked for joint rotational motion, a wobble plate disposed adjacent said inclined plate, each of said plurality of pistons coupled at one end with said wobble plate, rotational motion of said drive shaft and said inclined plate converted into nutational motion of said wobble plate to reciprocate said pistons in said cylinders, and a rotation preventing mechanism to prevent rotational motion of said wobble plate, the improvement of said rotation preventing mechanism comprising: a guide plate disposed within said crank chamber, said wobble plate reciprocating along said guide plate during nutational motion of said wobble plate; said wobble plate including an extended portion, a hole formed in said extended portion, and a first bore formed in said extended portion and extending into said hole, said first bore being screw-threaded on its interior pheripheral surface; a cylindrical block disposed within said hole and including a vertical groove formed therein, said cylindrical block slidably disposed about said guide plate at said vertical groove, said cylindrical block including a second bore disposed through an upper surface thereof and extending to said groove; and exteriorly threaded screw means for retaining said cylindrical block in said hole, said exterior threading disposed about at least one end of said screw means, said screw means disposed in said second bore such that said at least one screw-threaded end extends beyond said upper surface of said cylindrical block, and is screwed into said screw-threaded first bore to securely retain said cylindrical block in said hole.
15. The wobble plate type compressor recited in claim 14, said screw means comprising a radial flange extending from the end thereof opposite said screw threaded end, said cylindrical block including an annular projecting portion formed within said second bore, said radial flange disposed adjacent said annular projecting portion when said screw-threaded end is screwed into said first bore to securely retain said cylindrical block in said hole.
16. The wobble plate type compressor recited in claim 15, said cylindrical block securely retained in said hole such that an upper interior horizontal surface of said vertical groove does not contact the upper surface of said guide plate during reciprocating motion of said wobble plate along said guide plate.
17. The wobble plate type compressor recited in claim 15, said cylindrical block retained in said hole such that radial motion of said cylindrical block in said hole is prevented.
18. The wobble plate type compressor recited in claim 14, said screw means screw-threaded substantially completely about the entire exterior surface thereof, said second bore through said cylindrical block screw threaded on an interior surface, said screw means screwed into said screw-threaded first bore at one end, and screwed into said screw-threaded second bore at an opposite end to securely retain said cylindrical block in said hole.
19. The wobble plate type compressor recited in claim 18, said one end of said screw means extending through said first screw-threaded bore and having a portion extending beyond an upper surface of said extended portion, said compressor further comprising caulking disposed about the extending portion of said screw means, said caulking preventing rotation of said screw means in said first screw-threaded bore.
20. The wobble plate type compressor recited in claim 18, said cylindrical block securely retained in said hole such that an upper interior horizontal surface of said vertical groove does not contact the upper surface of said guide plate during reciprocating motion of said wobble plate along said guide plate.
21. The wobble plate type compressor recited in claim 18, said cylindrical block retained in said hole such that radial motion of said cylindrical block in said hole is prevented.
22. The wobble plate type compressor recited in claim 18, said one end of said screw means extending through said first screw-threaded bore and having a portion extending beyond an upper surface of said extended portion, said compressor further comprising a snap ring disposed about said extending portion of said screw means, said snap ring preventing rotation of said screw means in said first screw-threaded bore.
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