BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to microwave means and methods of monitoring the water cut of a petroleum stream.
SUMMARY OF THE INVENTION
A dual frequency microwave water cut monitor includes a microwave source which provides microwave energies at two different frequencies to a circulator which in turn provides the microwave energies to an antenna. The antenna provides the microwave energies to a petroleum stream and also receives reflected microwave energy back from the stream. The reflected microwave energy is provided by the antenna to the circulator which in turn provides the reflected microwave energies as test microwave energies. A detector assembly connected to the circulator detects the intensities of the test microwave energies and provides a corresponding intensity signal. Indicator apparatus connected to the circulator to the microwave source and to the detector assembly provides an indication of the water cut of the petroleum stream in accordance with the intensity signal and the phase difference between one of the source provided microwave energies and its corresponding test microwave energy.
In another embodiment there is a second antenna which receives microwave energies that has passed through the petroleum stream and provides the received microwave energies as the test microwave energies. The detector assembly is connected to the second antenna and again provides an intensity signal corresponding to the intensities of the test microwave energies. Similarly the indicator apparatus is also connected to the second antenna instead of the circulator and provides the indication of the water cut of the petroleum stream in accordance with the intensity signal and the phase difference between one of the source provided microwave energies and its corresponding test microwave energy.
The objects and advantages of the invention will appear more fully hereinafter, from a consideration of the detailed description which follows, taken together with the accompanying drawings wherein two embodiments are illustrated by way of example. It is to be expressly understood, however, that the drawings are for illustrative purposes only and are not to be construed as defining the limits of the invention.
DESCRIPTION OF THE DRAWING
The drawing is a partial simplified block diagram of a microwave water cut monitor constructed in accordance with the present invention.
DESCRIPTION OF THE INVENTION
The water cut monitor shown in the drawing includes a microwave source 3 providing electromagnetic energies, hereinafter referred to as microwave energy, at two microwave frequencies. Preferred frequencies of 10.119 GHz and 10.369 GHz are used, although the true criteria is that there be a substantial difference between the two frequencies. Source 3 is low powered and may use a microwave gun source. Source 3 provides the microwave energies to switch means 4 via microwave conductors 5 and 6. Switch means 4 is controlled by a signal E1 to pass the microwave energy from either conductor 5 or 6 and provide it to a directional coupler 7. Directional coupler 7 provides the selected microwave energy to a circulator 8 and to a conventional type voltage controlled phase shifter 9. All conductance or carrying of microwave energy is accomplished by using conventional type waveguides.
Circulator 8 provides microwave energy to an antenna 12. Antenna 12 provides the microwave energy through a window 14, which may be made of a conductive ceramic or Teflon, to a petroleum stream having at least oil and water, passing through a pipe 17. Pipe 17 may be a portion of a pipeline having windows 14 or it may be made of the "window" material. The microwave energy provided by antenna 12 passes through the petroleum stream and another window 14 and is received by an antenna 20. Antenna 20 provides the received microwave energy to a switch means 24 which in turn provides the received microwave as test microwave energy to a directional coupler 28, as hereinafter explained. Directional coupler 28 provides the test microwave energy to a detector 32 and to a mixer 34. Detector 32 provides a signal E2 corresponding to the intensity of the microwave energy received by antenna 20.
The petroleum stream also reflects some of the microwave energy back to antenna 12 which passes back through antenna 12 to circulator 8. Circulator 8 blocks the reflected microwave energy from feeding back to source 3 and provides the reflected microwave energy to switch means 24. Reflected microwave energy becomes more important as the distance between antennas 12 and 20 increases. This is especially true where a large pipeline carrying the petroleum stream is being monitored.
A positive direct current voltage +V is provided to a switch 36 which is connected to switch means 24. With switch 36 open, switch means 24 provides microwave energy from antenna 20 as test microwave energy. When switch 36 is closed, the reflected microwave energy from circulator 8 is provided by switch means 24 as the test microwave energy.
The microwave energy from voltage controlled phase shifter 9, hereinafter called the reference microwave energy, and the test microwave energy from directional coupler 28, are provided to mixer 34 which mixes them to provide two electrical signals E3, E4, representative of the phases of the reference microwave energy and the test microwave energy, respectively.
A differential amplifier 40 provides an output signal E0 in accordance with the difference between signals E3 and E4. Signal E0 is a function of the phase difference between the reference microwave energy and the test microwave energy and is provided to a feedback network 44. Feedback network 44 provides a signal C to voltage control phase shifter 5, controlling the phase of the reference microwave energy, and to a mini-computer means 50. Signal E0, and hence the signal C, decreases in amplitude until there is substantially 90.degree. phase difference between the reference microwave energy and the test microwave energy. Voltage control phase shifter 5 indicates the amount of phase shift required to eliminate the phase difference.
Signal E2 from detector 32 is also provided to computer means 50 which contains within it memory means having data related to temperature and phase and amplitude for various percentages of water cuts that could be encountered in the production stream. It has been discovered that the phase difference for measurements in a fluid stream may exceed 360 degrees under certain circumstances. These circumstances include cases where the dielectric of the stream is large, for example when the percentage of water in the petroleum is large, and when the emulsion is water continuous and in cases where the distance between antennas is large as in the case of using larger pipe 17 of FIG. 1.
In those cases the true phase shift may be the measured phase shift plus some integer multiple of 360 degrees. The present invention resolves this ambiguity by monitoring the petroleum at two substantially different frequencies, the main frequency f.sub.1, and a secondary frequency, f.sub.2, and using the difference in measured phase shift, (phase 1-phase 2) at the two frequencies to determine the correct integer multiplier to use when computing the true phase shift. The correct integer is chosen from a table created from knowledge of the frequencies involved. The maximum possible size of the integer that may be resolved is limited by the separation of frequencies f.sub.1 and f.sub.2. In the present case integer size of up to 40 can be resolved. Reduction of frequency separation would increase the maximum integer size further limited only by resolution of the phase shift measurement.
A temperature sensor 52 sensing the temperature of the petroleum stream in pipe 17 and provides a signal T to computer means 50 representative of the sensed temperature.
Phase Shifter 9 also provides an enable signal to computer means 50 allowing computer means 50 to utilize signals T, C and E2. Computer means 50 also provides signal E1 to switch means 4 so that computer means 50 can correlate signal E2 to a particular frequency. Internally computer means 50 uses the phase shift signal C, signal T and the two amplitude levels of signal E2 to address computer means 50 memory means to select the proper water cut values. Computer means 50 provides signals, corresponding to the selected water cut value, to readout means 54 which may be either digital display means or record means or a combination of the two.