Fluidized Bead Bed

The present invention relates to improvements in fluidized patient supporting systems of the type described in U.S. Pat. No. 3,428,973, the disclosure of which is hereby incorporated by reference.

Burn Patients, and other Patients subject to extensive recuperative periods, must remain in bed for extended periods of time. When such patients lie supinely on a conventional mattress, most of the load is born by protuberances of the posterior surface of the body such as the heels, the buttocks, the scapulae, and the occipital region of the head. The relatively small areas of soft tissue at these points are then subjected to high pressures by being compressed between the skeleton and the supporting surface. When this pressure becomes great enough to cause collapse of small capillaries and veins, pressure sores or decubitus ulcers may result. Burn patients also have problems with rubbing against the surface of an immobile conventional mattress surface which can result in the extraction of a skin graft. In order to overcome these problems, hospital beds have been developed which use fluidized granular material (preferably spherical beads) as a supporting medium in order to uniformly distribute the supporting pressure points along the body surface, thus reducing the pressure at the aforementioned critical areas.

Fluidized bead beds comprise a tank partially filled with a mass of some granular material, the granular material resting on top of a diffuser board. A flexible, loose fitting sheet, which is permeable to air but not the granular material, is laid on top of the granular material to form the patient support surface. A gas, commonly air, is blown through the diffuser board into the granular material fluidizing the material so that a patient laying on top of the covering sheet is buoyantly susPended upon the bed. In this way, the forces imparted to the body are evenly distributed over the body and the chance of decubitus ulcers occurring is greatly lowered. Burn patients lie more comfortably, and the fluidized support medium moves with the body which reduces the likelihood of skin graft extraction. Also, this structure allows body fluids exuded from wounds to flow through the covering and into the granular material away from the patient, quickening the healing process. When the granular material is not being fluidized, the material settles down into a solid structure and contours to the body.

Although fluidized bead beds are quite satisfactory in accomplishing the objectives enumerated above, they are not without some disadvantages. When bead beds are operated for an extended period of time, heating of the room air becomes a problem. This is because the air used to fluidize the beads must be pressurized by a compressor or other type of blower. The air is necessarily heated as the compressor does work on it, and when the air is exhausted through the cover sheet, the ambient temperature of the room is raised. Another disadvantage comes about when it is desired to transfer a transfer the patient off of the bed because the level of the granular material supporting the patient is below the rim of the tank. The situation is worsened if the bed is fluidized since the patient sinks even further down. Another difficult arises when it is desired to roll the patient on his side in order to perform various clinical procedures. The location of the surface within the tank structure below the level of the rim makes it difficult for hospital personnel to manually roll the patient over onto his side. The procedure is rendered even more difficult in the case of burn patients who are sensitive to manual manipulation.

Therefore, it is an object of the present invention to provide a fluidized bead bed capable of operating without exhausting heated air into the room.

It is a further object to provide a fluidized bead bed with a means for positioning a patient on his side with no need for manual manipulation of the patient by hospital personnel.

It is a still further object to provide a fluidized bead bed with a means for facilitating the transfer of the patient off of the bed.

According to the present invention, a fluidized bead bed is provided with two inflatable bladders residing within the granular material along the length of the bed and each attached to opposite sides of the bottom of the tank structure. Electrically operated valves control the flow of air from the air compressors used to fluidize the granular material, thus enabling the bladders to be inflated or deflated by operation of a control panel. When one bladder is inflated, the patient is rolled over to the opposite side. This motion is facilitated by a plurality of longitudinally oriented plenum chambers beneath the diffuser board, the flow of air to which is individually controllable with electrically operated valves. Regions of the bed immediately above each plenum chamber can thus be selectively defluidized. By inflating the bladder on one side of the bed and then defluidizing that side of the bed support surface, the patient is rolled over onto the other side.

A means for recirculating the air used to fluidize the granular material is also provided. A top cover sheet made of gas impermeable material, such as GORE-TEX material is placed over the bottom air permeable cover sheet. Both sheets are secured to the rim of the tank structure. At certain points along the inner wall of the tank structure, recirculation ducts provide a pathway for the air back to the intake of the compressor. Openings in the bottom cover sheet allow the exhaust air to flow into corresponding ports located on each recirculation duct. The borders of the bottom cover sheet openings are securely fastened around each port in order to prevent granular material from entering the recirculation ducts.

Also provided is a porous plastic diffuser board which allows air to flow across it with a much smaller pressure drop than conventional diffuser boards made of fiberboard. The use of a porous plastic diffuser board allows the use of variable speed centrifugal compressors rather than regenerative compressors, the latter producing the high discharge pressure necessary to force air through a diffuser board made of fiberboard. The lower discharge pressure of the centrifugal compressor means that less work is done on the air, thus, heating it less. This allows the aforementioned recirculation to occur without overheating the patient support surface of the bed. A resistance heater is also provided to heat the air if the compression work done on the air does not raise its temperature sufficiently. The variable speed feature of the compressors enable the total fluidization pressure to be reduced when selective regions of the patient support surface are defluidized by blocking air flow to selected plenum chambers.

FIG. 1 is a perspective view of the fluidized bead bed.

FIG. 2 shows a view looking downward on the fluidized bead bed.

FIG. 3 is a side view of the fluidized bead bed.

FIG. 4 is an end view of the fluidized bead bed.

FIG. 5 is a top view of the bed with the diffuser board and sheets removed.

FIG. 6 is a transverse sectional view of the tank.

FIG. 7 is a saggital sectional view of the bed.

FIG. 8 shows the air box and hose connections within the housing.

FIG. 9 shows in a partly sectional view the air flow pathways for both recirculation and conventional modes.

FIG. 10 shows in a top sectional view the intake manifolds of the compressors.

FIG. 11 shows the openings of the bottom filter sheet securely fastened to the corresponding ports of the exhaust ducts.

FIG. 12 is a sectional view of the tank wall showing the top cover sheet and bottom filter sheet fastened to the tank rim.

FIGS. 13A-C illustrate the steps involved in rolling the patient onto one side.

FIGS. 14A-C illustrate the procedure for transferring the patient off of the bed.

FIGS. 1, 2, 3 and 4 show a fluidized bead bed in various views. The bed comprises an open tank structure 1 which is mounted on top of a housing 2. At the bottom of the housing 2 are locking wheels 4 which enable the bed to be easily moved and then locked into place. Attached to the rim 23 of the tank 1 is the top cover sheet 26 which forms the patient support surface of the bed. Also shown is a step 6 which hinges outwardly from the housing 2 allowing easier access to the patient by hospital personnel. A control panel 3 enables the user to control the operation of the bed in a manner described more fully below. The control panel comprises a microprocessor based controller which can control the operation of the bed according to input from the control panel or according to a previously stored program.

FIG. 5 is a top view of the bottom of the tank 1. Diffuser board supports 9a-h run longitudinally from one end of the tank to the other. As shown in FIGS. 6 and 7, a porous plastic diffuser board 7 lies on top of the supports 9a-h. The granular material 31, which preferably consists of spherical beads, resides on top of the diffuser board 7. On top of the beads 31 is a bottom filter sheet 25 which underlies the top cover sheet 26 as shown in FIG. 9. Both sheets attach to the rim 23.

Diffuser board 7 is bolted down to diffuser board supports 9a-h at bolt holes 55 which are located on the top of all the supports 9a-h as shown in FIG. 5. Silicon sealant is applied to the top of the supports 9a-h before the diffuser board 7 is mounted thereon in order to ensure an airtight seal between the plenum chambers. Sealant is also applied around the diffuser board 7 where it contacts the tank wall to prevent air from escaping between the tank wall and the diffuser board. The top surfaces of diffuser board support 9a, which runs along the inside tank wall, are scalloped between the bolt holes 55 in order for air to pass under the diffuser board 7 at those areas. This ensures adequate fluidization all the way to the tank walls when the apparatus is operating.

FIG. 12 is a sectional view of the flanged rim 23 of the tank 1. Top cover sheet 26 and bottom filter sheet 25 fit over the rim 23. A Velcro strip 51 is attached all along the top of rim 33 which mates to a corresponding strip on the bottom filter sheet 25. Retaining rim cover 39 slips over the rim 23 to securely hold the two sheets in place. As seen in FIG. 11, exhaust openings 25a-c in the bottom filter sheet 25 fit over corresponding exhaust ports 11a-c of the exhaust ducts 10a-c. Filter sheet 25 is securely fastened to the walls of exhaust ducts 10a-c by grommets 41a-c which fit over the borders of openings 25a-c and ports 11a-c. Screws 43 fasten the grommets 41a-c to the walls of exhaust ducts 10a-c. Grommets 41a-c ensure that the filter sheet does not separate from the walls of the exhaust ducts 10a-c which would allow granular material to flow into the exhaust ducts 10 a-c.

Pressurized air from centrifugal compressors 16a-b flows to an air box 18 and then through fluidization ports 8a-d in the bottom of the tank 1. Compressors 16a-b are variable speed type which enables greater fluidization pressure upon start-up when the beads are cold and humid as well as facilitating selective fluidization as described below. The air then flows through diffuser board 7 to fluidize the beads 31. The air is exhausted through the bottom filter sheet 25 which is permeable to air but not to the beads. If the bed is operated in a conventional mode without the top cover sheet 26, the air is exhausted into the room through the bottom filter sheet 25. The top cover sheet, however, is made of GORE-TEX material or other air impermeable material which prevents the air from being exhausted into the room. Instead the exhaust air is captured between the sheets where it flows through exhaust ports 11a-c into exhaust ducts 10a-c as shown in FIGS. 5, 7 and 12. The air flowing through exhaust ducts 10a-c may be either recirculated to the intake of the compressors 16a-b or exhausted into the room through an air outlet 39 which consists of a VELCRO fly in the top cover sheet which may be opened or closed according to whether the apparatus is to be operated in a conventional or recirculation mode.

FIGS. 8, 9 and 10 show the air system according to the preferred embodiment. In the recirculation mode, the air intake of compressors 16a-b is supplied from the exhaust ducts 10a-c which communicate with a recirculation intake chamber 41 via exhaust hoses 14a-c which are connected as shown in FIG. 10. The air then enters suction manifold 43 before going to the compressors 16a-b. Alternatively, intake air is supplied by room air entering the room air intake chamber 45 through vent 15. Which intake source is utilized is controlled by recirculation valve 30 which can be actuated from control panel 3. As shown in FIG. 10, valve 30 is positioned in vent 15 so that when closed, the intake air for the compressors is drawn from recirculation intake chamber 41.

When valve 30 is opened, the suction produced by compressors 16a-b draws air into room air intake chamber 45. Because the flow resistance of the recirculation pathway is higher than the room air pathway, substantially all of the intake air comes from room air intake chamber 45 when valve 30 is opened.

As shown in FIG. 8, air from the compressors 16a-b enters air box 18 via discharge hoses 17a-b. From the air box 18, the air flows through air box valves 20a-f into air box hoses 19a-f. Valves 20a-f can be individually actuated from control panel 3. Hoses 19a-d connect with fluidization ports 8a-d while hoses 19e-f are connected to bladders 13a-b, the operation of which is described below. As shown in FIG. 5, diffuser board supports 9a, 9d, 9e, and 9f define four plenum chamber 27a-d beneath the diffuser board 7. The other diffuser board supports serve only to support the diffuser board 7. By adjusting air box valves 20a-d, the flow of air into the four plenum chambers may be controlled. This enables the selective fluidization of the beads immediately above each plenum chamber. In this manner, one side of the patient may be lowered with respect to the other simply by reducing the degree of fluidization on the opposite side of the bed. The variable speed feature of the compressors 16a-b enables the total fluidization pressure to be reduced when air flow into selected plenum chambers is blocked. This serves to prevent overfluidization of the patient support surface above the other plenum chambers.

Inside air box 18 is a resistance heater 33. Because the compression ratio of the centrifugal compressors 16a-b is so low, initial compression of the intake air may not heat the air sufficiently to avoid patient discomfort. For this reason, heater 33 is provided and controlled by a thermostat. When the bed is operated in a recirculation mode, the air will usually warm sufficiently upon successive compression cycles that heater 33 will cut off. In the preferred embodiment, the operation of the recirculation valve 30 is also part of a temperature control loop so that recirculation is halted when the temPerature becomes too high. Also provided within air box 18 is a disinfecting heater 35 for heating the air sufficiently to kill microbes in the granular material 31.

As shown in FIG. 6, bladders 13a-b are located adjacent each wall of the tank within the granular material 31. The bladders are constructed of GORE-TEX material or other air impermeable material. Both bladders are oriented longitudinally and attached to the tank walls at the bottom of the tank above the diffuser board so that when one is inflated, one side of the patient support surface is raised relative to the other. The air supply for bladders 13a and 13b flows through air box hoses 19e and 19f, respectively, which pass to the bladders through holes in the bottom of the tank 1 and in the diffuser board 7. The flow of air is controlled by air box valves 20c and 20f which, when open, cause the separate inflation of the bladders. A deflation outlet located at some point in the air supply system allows the bladders to deflate when the air supply is cut off by venting the bladders to atmosphere. By utilizing the selective fluidization feature and the inflatable bladders, the present invention allows an operator to roll the patient onto one side as well as facilitating transfer of the patient off of the bed. Both procedures may either be implemented manually from the control panel or under programmed microprocessor control. The rolling operation will be described first with reference to FIG. 13A-C. FIG. 13A shows a patient lying on the bed with both bladders 13a-b deflated and fully fluidized with all plenum chambers open. In order to roll the patient onto one side, both bladders are first inflated as shown in FIG. 13B. The granular material must be in a fluidized state before the bladders can be inflated due to the weight of the granular material. Next, bladder 13(a) is deflated and air flow to plenum chambers 27b-d is halted by closing air box valves 20b-d. Thus, the patient falls into the fluidized region by rolling onto one side as shown in FIG. 13C. The patient can be rolled onto the opposite side by deflating the opposite bladder and defluidizing the opposite side of the bed.

The procedure for transferring the patient from the bed is illustrated in FIGS. 14A-C. FIG. 14A shows the bed fully fluidized and with both bladders deflated. The level of the granular material 31 is seen to be below the rim 23 of the tank 1. The patient lies even lower having sunk into the fluidized granular material. In order to raise the patient to the level of the rim 23, both bladders 13a-b are first inflated. Next, the bed is totally defluidized by closing air box valves 20a-d which blocks air flow to plenum chambers 27a-d. The resulting position is shown in FIG. 14B. By deflating bladder 13a, the level of the granular material on that side falls to the level of the rim 23 as shown in FIG. 14C. The patient can then be easily transferred off of that side. By deflating the opposite bladder, the patient may be transferred off of the other side.

Although the invention has been described in conjunction with the foregoing specific embodiment, many alternatives, variations and modifications are apparent to those of ordinary skill in the art. Those alternatives, variations and modifications are intended to fall within the spirit and scope of the appended claims.