Field of the Invention
The present invention relates to hydromechanical transmissions and particularly to multi-range, infinitely variable, hydromechanical transmissions for track-laying or skid-steered vehicles.
Background of the Invention
In multi-range hydromechanical steering transmissions of the synchronous shifting type, such as exemplified in applicant's U.S. Pat. Nos. 4,682,515 and 4,799,401, two hydrostatic drive units are uniformly stroked in one direction to accelerate through one transmission output range, and, upon shifting to the next higher transmission output range, the hydrostatic drive units are uniformly stroked in the opposite directions to accelerate through this higher range. To effectively implement such synchronous range shifting without changing hydrostatic unit stroke, a steer-cancelling or hydrostatic output speed averaging gear train is required. This gear train includes a shaft which normally extends through the central openings in the hydraulic pump and motor set of each hydrostatic unit. Consequently, the main transmission cross-shaft interconnecting the left and right output combining sets must be located elsewhere. This renders synchronous-shifting, hydromechanical steering transmissions somewhat bulky and thus difficult to package within modern track-laying or skid-steered vehicles with their stringent space and weight limitations.
Summary of the Invention
It is accordingly an object of the present invention to provide an improved hydromechanical steering transmission.
A further object is to provide a hydromechanical transmission of the above-character, which is capable of operating at infinitely variable speeds within each of a multiplicity of speed ranges.
An additional object is to provide a hydromechanical transmission of the above-character, which is exceptionally compact in size and light in weight, requires a minimal number of parts, is economical in construction, and is highly efficient in operation.
Other objects of the invention will in part be obvious and in part appear hereinafter.
In accordance with the present invention, there is provided a hydromechanical steering transmission having a pair of hydrostatic units for producing separate hydrostatic outputs which are applied to respective left and right output combining gear sets. A range-changing mechanism is located between the two hydrostatic units and is commonly driven with the hydrostatic units from a mechanical input drive train to produce a mechanical output which is applied to the combining gear sets via a cross-shaft extending centrally through the hydrostatic units. The range changing mechanism includes multiple brakes and clutches which are selectively engaged and disengaged to incrementally change the mechanical output speed on the cross-shaft and thus to shift from speed range to speed range. Infinitely variable transmission output speed within each range is provided by uniformly varying the strokes or displacements of the hydrostatic units whose hydrostatic outputs are combined with the mechanical output in each output gear set to produce both straightline propulsion and steer. Each range change includes an abrupt or step change in stroke of the hydrostatic units, and thus range-changing is non-synchronous in character.
The invention accordingly comprises the features of construction, combination of elements, and arrangement of parts, all of which as described hereinbelow, and the scope of the invention is indicated in the appended claims.
Brief Description of the Drawings
For a full understanding of the nature and objects of the invention, reference may be had to the following Detailed Description taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic diagram of a multi-range, infinitely variable, hydromechanical steering transmission constructed in accordance with the the present invention;
FIG. 2 is a table setting forth the conditions of the various clutches and brakes necessary to establish the various operating speed ranges of the transmission of FIG. 1; and
FIG. 3 is a graph illustrating the stroking pattern executed in the hydrostatic units of the transmission of FIG. 1 to achieve range shifting and infinitely variable transmission output speed within each range.
Corresponding reference numerals refer to like parts throughout the several views of the drawings.
Detailed Description
The hydromechanical steering transmission of the present invention, includes, as seen in FIG. 1, an input drive train, generally indicated at 10, which is mechanically driven at or near constant speed by a prime mover 12, such as the diesel or gas turbine engine of a track-laying or skid-steered vehicle, not shown. This mechanical input drive train includes bevel gearing 14 for applying the prime mover mechanical input to a shaft 16 carrying transfer gears 18 at each end. One transfer gear meshes with a gear 20 to impart mechanical drive to a sleeve shaft 22, constituting the input shaft to a hydrostatic unit, generally indicated at 24. Similarly, the other transfer gear 18 meshes with a gear 26 to drive a sleeve shaft 28 serving as the input shaft of an identical hydrostatic unit generally indicated at 30. Sleeve shafts 22 and 28 are concentric with transmission centerline 31.
Hydrostatic unit 24 includes a hydraulic pump A1 and a hydraulic motor B1, while hydrostatic unit 30 includes a hydraulic pump A2 and a hydraulic motor B2. These pumps and motors may be of the ball piston type such as disclosed in Applicant's U.S. Pat. No. 3,815,698. While both the hydraulic pump and hydraulic motor may be adapted to provide infinitely variable displacements or capacities, preferably each pump is constructed as a variable capacity, positive displacement ball piston pump, and each motor as a fixed capacity, positive displacement ball piston motor in closed hydraulic circuit relationship with its associated pump. The hydraulic motors B1, B2 can thus be made to turn at infinitely variable speeds in either direction corresponding to the capacity or displacement settings of their variable pumps A1, A2 and thereby produce hydrostatic outputs on their respective output sleeve shafts 32, 34 varying over a range of speeds from full forward to full reverse. These output shafts are also concentric with the transmission centerline.
Still referring to FIG. 1, the hydrostatic output of unit 24 on shaft 32 drives the sun gear 36s of a left output planetary gear set, generally indicated at 36. Similarly, the hydrostatic output of unit 30 on shaft 34 drives sun gear 38s of a right output planetary gear set, generally indicated at 38. Carrier 36c for planet gears 36p of planetary set 36 is connected with a drum 40 which, in turn, is drivingly connected with the left transmission output shaft 42. The right transmission output shaft 44 is driven off carrier 38c for planet gears 38p of planetary set 38 via a drum 46. Brakes BP are provided to ground drums 40, 46, and thus serve as stopping and parking brakes. The ring gears 36r and 38r of the two output planetary gear sets are rigidly interconnected by the main transmission cross-shaft 48. It is seen that this cross-shaft is aligned with the transmission centerline, as are output shafts 42, 44, and extends through central openings, indicated at 50, in the hydraulic pumps and motors of hydrostatic units 24 and 30.
Centrally located in the transmission intermediate hydrostatic units 24 and 30 is a range changing mechanism, generally indicated at 52. As will be seen, this mechanism produces a mechanical output of incrementally varying speeds on cross-shaft 48, which is combined with the hydrostatic output on shaft 32 in left output planetary gear set 36 and with the hydrostatic output on shaft 34 in right output planetary gear set 38 to produce hydromechanical outputs on transmission output shafts 42 and 44 for straight-line and steer vehicle propulsion in a multiplicity of forward and reverse speed ranges.
Thus, range changing mechanism 52 includes a pair of planetary gear sets, generally indicated at 54 and 56, which are interconnected in a Simpson configuration. That is, sun gears 54s and 56s are interconnected by a sleeve shaft 58 concentric with cross-shaft 48. Ring gear 56r is rigidly connected to the cross-shaft through a drum 60, and carrier 54c for planet gears 54p is rigidly connected to the cross-shaft via a drum 62. Thus, ring gear 56r of planetary set 56 is tied to carrier 54c of planetary set 54 through cross-shaft 48 in Simpson gear train fashion.
The mechanical input of drive train 10 applied to sleeve shaft 22 is selectively introduced through a clutch C1 and drum 62 to ring gear 54r of planetary set 54 and to common sleeve shaft 58 for sun gears 54s, 56s of both planetary sets via a clutch C3 and drum 64. The mechanical input, also appearing on sleeve shaft 28, is introduced to carrier 56c for planet gears 56p of planetary set 56 by way of clutch C2 and drum 66. A brake B1 is utilized to ground drum 66 and thus inhibit rotation of carrier 56c, while a brake B2 is engaged to ground drum 64 and thus inhibit rotation of sun gears 54s, 56s. As described below and as illustrated in FIG. 2, these brakes and clutches are selectively engaged in multiples of two pursuant to operating the transmission in its various forward and reverse speed ranges.
Specifically, to operate the transmission in its first forward and reverse speed range 1st(F)/(R), clutches C1, C2 and C3 are disengaged, while brakes B1 and B2 are engaged. Thus, mechanical input drive train 10 is disconnected from range changing mechanism 52, and, with brakes B1 and B2 engaged, carrier 56c and sun gears 54s, 56s are grounded. Mechanism 52 is locked up to inhibit rotation of cross-shaft 48, as well as ring gears 36r and 38r of output planetary gear sets 36 and 38. It is seen that the only inputs to the output planetary gear sets are the hydrostatic outputs on sun gears 36s and 38s, and thus range 1st(F)/(R) is strictly a hydrostatic propulsion range. Uniform stroking (displacement change) of hydraulic pumps A1, A2 in the positive direction drives these sun gears in the forward direction to produce infinitely variable speed, first range forward propulsion, and uniform stroking in the negative direction drives these sun gears in the opposite direction to produce infinitely variable, first range reverse propulsion, all as illustrated in FIG. 3. At any straightline propulsion pump stroke, differential stroking of the pumps, typically in equal and opposite directions, produces first range vehicle steer.
To operate in a second, reverse speed range 2nd(R), brake B2 is released, and clutch C3 is engaged. Sun gears 54s and 56s of the range changing mechanism are driven at the speed of mechanical input drive train 10 appearing on sleeve shaft 22, while carrier 56c is grounded. Cross-shaft 48 and ring gears 36r and 38r of the output planetary gear sets are driven in a reverse direction at the sun gear to ring gear reduction of planetary gear set 56 in range changing mechanism 52. This mechanical output is combined with the hydrostatic outputs of units 24, 30 in the output planetary gear sets to produce hydromechanical second range, reverse propulsion at infinitely variable speeds achieved by uniform stroking of hydraulic pumps A1, A2. As seen in FIG. 3, the shift from maximum speed, first range, reverse propulsion to minimum speed, second range, reverse propulsion involves, in addition to the concurrent engagement of clutch C3 and disengagement of brake B2, an abrupt change, indicated by dash line 70, in hydraulic pump stroke from maximum straightline propulsion, negative stroke to maximum straightline propulsion, positive stroke. Typically, maximum pump stroke, both positive and negative, is set at eighty percent of the total capacity or displacement of hydraulic pumps A1, A2, thus leaving twenty percent of pump capacity available for vehicle steer. Acceleration in second, reverse range 2nd(R) is achieved by uniformly stroking the pumps from maximum straightline propulsion positive stroke toward maximum straightline propulsion negative stroke.
To shift from first, forward range 1st(F) into second, forward range 2nd(F), brake B2 is released and clutch C1 is engaged (FIG. 2) and pumps A1, A2 are abruptly stroked (dash line 72) from maximum straightline propulsion, positive stroke to maximum straightline propulsion, negative stroke. Ring gear 54r is driven at the speed of mechanical input drive train 10 on sleeve shaft 28, while carrier 56c is braked. Under these circumstances, cross-shaft 48 is driven in the forward direction as a function of the differential between the ring to sun gear ratio of planetary gear set 54 and the sun to ring gear ratio of planetary gear set 56. This mechanical input on cross-shaft 48 is combined in the output planetary gear sets with the hydrostatic units to produce infinitely variable speed, hydromechanical propulsion in range 2nd(F).
Shift from second range 2nd(F) to third range 3rd(F) is effected by again abruptly changing pump stroke (dash line 72) from maximum straightline propulsion, positive stroke to maximum straightline propulsion negative stroke, eighty percent of total pump capacity in each case, and releasing brake B1 while engaging brake B2. Ring gear 54r is driven at the mechanical input speed on sleeve shaft 28, while sun gears 54s, 56s are braked. The mechanical output on cross-shaft 48 is thus the ring to carrier reduction of planetary gear set 54 and is combined in the output planetary gear sets 36, 38 with the hydrostatic outputs of units 24, 30 to produce infinitely variable speed, hydromechanical third range forward propulsion and steer outputs on shafts 42 and 44.
To shift from maximum speed, third range forward propulsion to minimum speed fourth range (4th(F)) forward propulsion, pump stroke is again abruptly shifted from maximum positive to maximum negative straightline propulsion stroke. Concurrently, brake B2 is released and clutch C2 is engaged, as seen in FIG. 2. With both ring gear 54r and carrier 56c being driven at the mechanical speed of input drive train 10, ring gear 56r and carrier 54c are also, and cross-shaft 48 is thus in direct drive relation with the input drive train. This mechanical output of range changing mechanism 52 is combined with the hydrostatic outputs of units 24, 30 in the output planetary gear sets to produce infinitely variable speed, fourth range hydromechanical forward propulsion and steer.
Finally, to shift from fourth range 4th(F) to fifth range 5th(F), pump stroke is again abruptly changed from maximum positive to maximum negative straightline propulsion stroke, clutch C1 is disengaged and brake B2 is engaged. Sun gears 54s, 56s are thus braked, while carrier 56c is driven at the mechanical input speed. This causes ring gear 56r and thus cross-shaft 48 to rotate at a speed greater than the mechanical input speed by the carrier to ring gear ratio of planetary gear set 56. This overdrive mechanical output is combined with the hydrostatic outputs to provide an infinitely variable speed fifth range 5th(F) of hydromechanical forward propulsion and steer.
It will be appreciated that deceleration and down-shifting through the multiple ranges are effected in the reverse manner from that described above and as illustrated in FIGS. 2 and 3.
From the foregoing description, it is seen that the present invention provides an infinitely variable speed hydromechanical steering transmission which is extremely compact and relatively simple in construction. By avoiding synchronous shifting, transmission cross-shaft 48 can be arranged coincident with the transmission centerline for extension through aligned central openings 50 in the hydraulic pumps and motors of hydrostatic units 24, 30 to thereby accommodate an extremely high parts density. This arrangement minimizes the number of bearings and transmission housing support walls since, with bearings on the transmission output carrier 36c, 38c, the cross-shaft and the various sun and ring gears can be left floating. Five forward and two reverse speed ranges are provided with a minimal number of components, specifically four planetary gear sets, three clutches and two brakes. This provides for very efficient operating characteristics. It will be noted particularly from FIG. 2 that shifting between adjacent ranges requires that only one brake or clutch is engaged as another brake or clutch is disengaged. This simplifies the timing and control of the brake and clutch actuations. Also to be noted is the fact that no clutches are included in the steer propulsion paths between the hydrostatic units and the output planetary gear sets, thus steering capability can not be prejudiced by clutch malfunction.
By virtue of the foregoing, it is seen that the objects set forth, including those made apparent in the Detailed Description, are efficiently attained, and, since certain changes may be made in the construction set forth, it is intended that matters of detail be taken as illustrative and not in a limiting sense.