Background and Summary of the Invention
The present invention relates generally to discharging apparatus and, more particularly, to an improved nozzle assembly.
In the robotic field, nozzle assemblies are utilized to discharge substances such as adhesives onto the surface of work pieces, panels or the like. Present art nozzles that are used to discharge adhesives onto these surfaces are generally rigidly secured in a robotic arm and lack flexible movement. When these nozzles contact protrusions, discontinuities, or the like on the surface, the nozzle does not flex or deflect to accommodate the protrusion on the surface. Thus, the contact between the nozzle and surface protrusion may cause the nozzle to be broken, damaged, or otherwise rendered non-useable.
It is an object of the present invention to overcome the disadvantages of the above art. The present invention provides the art with a nozzle that may deflect or flex when it encounters protrusions or the like on a work piece surface. The present invention enables a nozzle to deflect in response to external forces, return to substantially its original position and continue to follow the original path of the robotic arm. Further, the present invention provides a nozzle which is substantially non-flexible when external forces are not applied to the nozzle.
Accordingly, the present invention provides the art with a new and improved nozzle assembly. The nozzle assembly of the present invention includes a mechanism to discharge a substance such as an adhesive onto a work piece surface. The discharge mechanism is associated with a supply source to introduce the substance into the discharge mechanism. A second mechanism, associated with the discharge mechanism, provides the discharge mechanism with resilient movement in response to external forces exerted on the discharge mechanism.
The mechanism that provides resilient movement, deflects in response to external forces applied onto the discharge mechanism. After deflection, the mechanism that provides resilient movement returns the discharge mechanism back to substantially the original position of the discharge mechanism, with respect to the robot arm, prior to the exertion of force onto the discharge mechanism.
From the subsequent description and the appended claims taken in conjunction with the accompanying drawings, additional objects and advantages of the present invention will become apparent to one skilled in the art.
Brief Description of the Drawings
FIG. 1 is a perspective view of a nozzle assembly in accordance with the present invention associated with a robotic apparatus.
FIG. 2 is an exploded perspective view of a nozzle assembly in accordance with the present invention.
FIG. 3 is a cross-section view of the nozzle assembly.
Detailed Description of the Preferred Embodiment
Referring to the Figures, a nozzle assembly is shown and designated with the reference numeral 10. Referring to FIG. 1, the nozzle assembly 10 is shown associated with an arm 12 of a robotic apparatus 14 and a supply source 15 via conduit 17. In FIG. 1, the nozzle assembly 10 is illustrated discharging a substance such as an adhesive or the like onto a work piece 16 having a protrusion 18 on its surface 20. If the nozzle assembly 10 contacts the work piece protrusion 18, the nozzle assembly 10 deflects, in accordance with the direction of the arrows, as the robotic arm 12 moves the nozzle assembly 10 around the protrusion 18. While the nozzle is deflecting, it continues to discharge the desired substance onto the work piece surface 20 without interruption.
For a better understanding of the nozzle assembly 10, refer to FIGS. 2 and 3. In the Figures, the nozzle assembly 10 includes a coupling member 22 to associate the nozzle assembly 20 with the robotic arm 12. A resilient member 24 is associated with the coupling member 22 and a second coupling member 26 to provide the nozzle assembly 10 with resilient omnibus deflection characteristics. A conduit 28 is surrounded by the resilient member 24 and is associated with both coupling members 22 and 24 to enable passage of the substance to be discharged from the supply source 15 through the assembly 10 to the nozzle tip member 30.
Referring to FIGS. 2 and 3, the coupling members 22 and 26 are substantially identical and the following discussion will refer to both members. It will be noted that the even reference numerals will refer to coupling member 22 and the odd reference numerals will correspond to identical elements of coupling member 26.
The coupling members 22 and 26 are generally coupling fittings having a threaded portion 32 and 33 to associate the coupling members 22 and 26 with the robotic arm 12 and nozzle tip member 30, respectively. Portions 34 and 35 associate the coupling members 22 and 26 with the resilient member 24. The portions 34 and 35 are generally threaded and have a thread pitch substantially larger than the threaded portions 32 and 33 to receive the resilient member 24. Hex portions 36 and 37 are positioned between the threaded portions 32 and 34 and 33 and 35, respectively, to enable tighting of the coupling members 22 and 26 onto the resilient member 24, the robotic arm 12, and the tip member 30.
The coupling members 22 and 26 have bores 38 and 39, therethrough, to enable passage of the substance to be discharged from the supply source 15 to the spray tip 30. The conduit 28 is positioned in the bore in portions 34 and 35 of members 22 and 26, respectively. Flanges 40 and 41 project into the bores 38 and 39 at the hex portion 36 and 37 to seat and to prevent further insertion of the conduit 28 into the coupling members 22 and 26. The bores 38 and 39 have threaded portions 42 and 43 in the threaded portions 32 and 33 of the coupling members 22 and 26. The threaded bore portion 42 of coupling member 22 enables a nozzle 44, having external thread 45, to be positioned in the threaded portion 42 of the bore 38 to enhance passage of the substance to be discharged through the conduit 28.
The conduit 28 is generally formed from a polymeric material and has desired deflection properties. As the nozzle assembly 10 deflects, the conduit 28 conforms to the deflection of the nozzle assembly 10. The conduit 28 then returns to its original non-flexed position after the deflection has taken place.
The nozzle tip 30 has an overall conical shape with a bore 46 therethrough. The bore 46 has a threaded portion 48 to enable the tip member 30 to be associated with the threaded portion 33 of coupling member 26. The bore 46 includes a conical portion 50 coupled with the threaded portion 48 and a third portion 52 coupled with the conical portion 50. The third portion 52 is generally smaller in diameter than the threaded portion 48 and has a desired diameter size to provide the tip member 30 with optimum discharge characteristics. Thus, the tip member 30 provides the nozzle assembly 10 with a desired stream of the substance to be discharged onto the work piece surface 20.
The resilient member 24 is generally a helical spring having desired deflection, tension, and compression characteristics. The resilient spring member 24 enables the nozzle assembly 10 to deflect a desired amount in response to external forces applied to the tip member 30. Generally, the spring wire used to manufacture the spring has a diameter of about .105 inch and is coiled with about six coils per inch. However, any size or spring wire or number of coils per inch may be used which provide the spring with desired deflection, tension, compression characteristics and also provides substantial rigidity in a non-flexed position.
When a force is applied to the tip member 30 which exceeds a desired magnitude, the resilient member 24 omnibusly deflects with respect to or along its longitudinal axis, whichever is desired as seen by the arrows in FIG. 1. Also, when the nozzle assembly 10 is in a non-deflected position, the resilient member 24 provides the nozzle assembly 10 with substantial rigidity to enable desired discharging of the substance as the robotic arm 12 travels along its path. Thus, once the nozzle assembly 10 has been deflected, the resilient member 24 returns the nozzle assembly 10 back to substantially the original position of the nozzle assembly 10 before deflection.
The substance to be discharged from the nozzle assembly 10 generally passes from the supply source 15, through conduit 17, into and through the coupling member 22, conduit 28, coupling member 26, and the nozzle tip member 30. The substance to be discharged, such as adhesives or the like, is generally under pressure and discharges out of the tip member 30 in a desired fashion.
While the above summarizes the present invention, it will become apparent to the skilled artisan that modifications, variations and alterations may be made to the present invention without deviating from the scope and fair meaning of the subjoined claims.