Technical Field
The invention relates to a sprayer device suitable for transport and storage of at least two component compositions combinable to form a mixture or a reaction product having a relatively short "shelf life". More particularly, the sprayer device of the invention is capable of combining two separately stored compounds and then dispensing the resultant mixture or reaction product in the form of an aerosol spray.
Background of the Invention
A number of chemical preparations suffer from a progressive deterioration of their properties over time. This deterioration is due to the effect of various physical and chemical changes caused, for example, by processes such as drying, oxidation, cross reactions and polymerization. These preparations are therefore most effective when they are prepared no more than a short time prior to their intended use. Examples of compositions which fit this description include many types of adhesives, as well as other products having a limited "shelf life", particularly materials having a medicinal effect.
Various processes have been described for obtaining, when required, a mixture of two constituent materials to form compositions of the type described above. The most convenient method to obtain such a combination is to divide the preparation into two components, wherein a first portion is in the form of a liquid which acts as a solvent and the second portion may be present as, for example, a solid dispersed in the form of a powder.
It is also known to produce various products, such as perfumes and insecticides, in an aerosol form. These aerosols may be obtained by the discharge of a gas or a supporting liquid such as nitrogen, butane or a fluorocarbon composition. This permits these products to be delivered in small doses, e.g., as a very fine spray.
Such products are often packaged in aerosol containers or bottles provided with a valve of relatively small size. The valve is operatively associated with a tubular control stem to serve as an atomizer, upon which is seated a push button of variable structure. This push button normally carries a spray nozzle for dispensing the product. Devices of this type are often utilized, for example, to contain and deliver various types of medicaments, including those most often intended for treatment of respiratory difficulties, such as those involving the bucco-pharyngile and/or pulmonary ducts.
Summary of the Invention
Applicant has now invented a novel apparatus suitable for transporting, storing, and subsequently mixing various components to form a final product, and thereafter dispensing this product for later use in a variety of applications. The device in question generally comprises an assembly utilizing two receptacles closed by aerosol valve means, together with a bridge member configured and adapted for connecting the two atomizing units in a rigid, gas-tight manner.
In use, a first one of the aforementioned receptacles normally contains a first component dispersed in a liquid medium at a substantially positive internal gas pressure. This first component may, for example, be placed in solution in the carrier gas. The remaining receptacle is typically adapted to contain a second component in an inert gas under a reduced pressure. If desired, the second receptacle may be substantially evacuated so as to maintain the component therein under a vacuum.
Applicant's aerosol assembly is constructed to operate in two stages: The first stage entails mixing the two components together while the second stage comprises dispensing the resultant mixture or reaction product. The purpose of the bridge member, therefore, is to permit communication between the two receptacles by simultaneously pressing a corresponding aerosol valve means for each.
This action permits a portion of the first component, mixed with a volume of the carrier gas under a positive internal pressure, to be transferred to the second receptacle and to be mixed therein with the contents of the container until the pressures in each receptacle are equalized. Thereafter, upon permitting a certain waiting or storage time to pass, it is possible, by opening a duct which communicates with the external environment, to dispense from the device the mixture or reaction product through, for example, a spray nozzle, so as to permit its use for the intended application.
In its simplest form, the bridge member may comprise a duct having two opposed openings, each provided with a female connector, which would then be replaced upon the second receptacle with a known type of head. In certain instances, it would then be left in place to serve as a head in the reverse direction, after the first receptacle is removed. In the preferred embodiment, the bridge member is provided with a spray atomizer.
The placing of such an atomizer, however well designed, on the connecting channel, would reduce the extent of the transfer between the two receptacles. This would also have an effect on the turbulence created by this transfer and would most likely negatively affect the efficiency of the mixing. On the other hand, mounting such an atomizer on a branched portion of the bridge member would be likely to lead to losses during the transfer.
The assembly described above further requires that one of the receptacles should be employed in an upside-down position. It must therefore be provided with an internal tubeless valve. In view of these requirements, applicant has determined that, to avoid error in the operation of the assembly, leading to unsatisfactory results, it is more advantageous to utilize two similar receptacles placed side by side during the transfer. This arrangement entails the use of a U-shaped connecting member which permits the user to interrupt the flow of the product without dismantling the unit.
It is therefore possible to utilize a connecting bridge member having three flow paths, one leading to the first receptacle, which is open during the transfer but which is then shut off; a second leading toward the second receptacle, which is maintained in an open position only while its valve is open and a third path for discharging the resultant mixture or reaction product, said path being opened by auxiliary means during a spraying operation.
The dispensing channel may be closed initially only by a single cover, which is removed for dispensing. The presence of the first receptacle serves to block the orifice of the transfer channel during this step, but it is more convenient and more reliable (and requires little additional expense) to open and close the two ducts in turn by a valve, preferable a three-way valve. This requires the use of only a single moveable valve and this arrangement is therefore preferred. Advantageously, applicant's aerosol device is constructed using different sized receptacles to prevent any error in assembling the device.
Other characteristics and advantages of the present invention will become apparent from a review of the detailed description given below, with reference to the attached drawing figures.
Brief Description of the Drawings
FIG. 1 is a sectional elevational view of applicant's sprayer utilizing a three - position bridge member;
FIG. 2 is a sectional elevational view of an alternate embodiment of the device illustrated in FIG. 1, having a bridge comprising an assembly of three members; and
FIG. 3 is a transverse sectional view of the device of FIG. 2 taken along the line 3--3 of FIG. 2.
Detailed Description of the Preferred Embodiments
Referring initially to FIG. 1, the bridge member illustrated therein has the structure of a simple 3-way valve. Body portion 1 of the bridge member forms a housing defining a pair of apertures, 2a and 2b, which have axes parallel to and communicating with juxtaposed channels 3a and 3b. The bridge member is constructed with a bore configured and adapted for receiving key 4 provided with spray nozzle 5. Operating button 6, located opposite nozzle 5, serves to align key 4 at first and second operating positions. In the subject illustration, key 4 is shown in a transverse orientation.
The seat portion of each of apertures 2a, 2b is configured and adapted to fit upon a standard atomizer used with valves 7a and 7b. Each of these atomizer valves 7a and 7b is provided with a cylindrical tube member 23, 24 extending into a corresponding bottle 8a, 8b adapted for containing an aerosol material. Channels 3a, 3b are preferably of different lengths to permit the bottom of bottles 8a, 8b to rest on a single, flat surface despite their difference in height. This size difference is attributable to the fact that the first bottle 8a has a lesser capacity than that of the second bottle 8b.
Key 4 is provided with longitudinal transfer groove 10a as well as distribution duct 10b, which is in fluid communication with spray nozzle 5. Longitudinal transfer groove 10a, when aligned in a first position, i.e., that shown in FIG. 1, connects the internal orifices of channels 3a and 3b which extend through corresponding aperture 2a and 2b. When key 4 is rotated to a second position, therefore, distribution duct 10b opens in its turn to communicate with channel 3b extending through aperture 2b. To further define these two operating positions, two abutments, i.e., operating as cams, may be provided as at 6a extending downwardly, between the skirt of operating button 6 and body portion 1 of the casing and formed integral with said skirt. Thus, abutments 6a serve as stop catches to retain key 4 at the desired position within the bridge member.
Body portion 1 serves as a press member and the operator, in pushing body portion 1 toward bottles 8a and 8b, opens both valves 7a and 7b. When key 4 is initially oriented in the position illustrated in FIG. 1, the vector gas transfers the major portion of the contents of bottle 8a, which are stored therein under a substantially positive internal pressure, to bottle 8b through groove 10a. When key 4 is thereafter turned to a second position, a further pressure exerted on body portion 1 permits the contents of bottle 8b to flow toward the exterior through channel 10b and spray nozzle 5.
Numerous alternate embodiments of this design are, of course, possible using, for example, a sleeve member mounted for rotation or even for helicoidal motion to obtain an improved gas-tight connection, both in the connecting axis and also in the axis of valve 7b of bottle 8b.
Turning now to FIGS. 2 and 3, the bridge member illustrated therein also forms a three-way valve. This alternate embodiment comprises joining conduit 11 which engages the lateral output orifices of each of a pair of heads 12a, 12b, so as to form a connection at a right angle to their internal channels 13a, 13b. Conduit 11 passes through the bore of sleeve 14 and is provided with a nozzle member such as nozzle 15a of duct 15.
In addition, members 16a, 16b serve to maintain the axes of heads 12a, 12b in a parallel, side by side relation. Tubeless valves 17a, 17b are adapted at their seats to two complementary cartridges 18a, 18b, of which the first cartridge, i.e., 18a, is pressurized. Cartridges 18a, 18b are enclosed in casing 19, which is provided with flange 19a for engaging and retaining a complementary flange located upon each head 12a and 12b. In the subject embodiment, a difference in the depth of the bottom portion 19b of casing 19 compensates for the difference in length of the cartridges 18a, 18b. In the above-described embodiment, valve 17b serves as a metering valve.
The internal bore of conduit 11 is divided by a central barrier member into two spaces opening laterally at two adjacent orifices 11a, 11b, shown for purposes of illustration in the same diametral plane. Sleeve 14, which turns on conduit 11 with a minimal amount of friction, has two internal apertures 20a, 20b. Longitudinal aperture 20a provides a communication between orifices 11a, 11b. Alternately, aperture 20b may be L-shaped or transversely oblique and positioned before the plane of the drawing figure. Aperture 20b is thus capable of communicating between orifice 11b and 15b of duct 15.
When it is desired to combine the contents of cartridges 18a and 18b, duct 15, which is transversely separated relative to the axis of tube 11, is withdrawn into aperture 21, formed between the two cartridges 18a, 18b on the side of casing 19. Aperture 20a then opens a passage between valves 17a and 17b. When it is desired to spray the mixture from nozzle 15a, duct 15, comprising nozzle 15a, is rotated out of aperture 21, until duct 11 abuts against one of members 22a, 22b. At this point, valve 17b then communicates to the exterior through aperture 20b.
The dissymmetrical construction of duct 11 and its mounting serve to prevent any mistake in assembling or operating the unit. Alternately, when sleeve 14 is constructed in a symmetrical manner, it would be desirable to raise aperture 20b and 20c to a higher plane (shown in phantom) in order to obtain a structure effectively symmetrical relative to the vertical axis of the assembly. This is done so that the manner of mounting would not make any difference to the operability of the unit.
In an alternate embodiment of the invention sleeve 14 is mounted in a manner such that it is capable of a sliding motion. This arrangement, however, would likely have a negative effect upon the gas-tightness of the apparatus. Alternatively, in place of a sliding sleeve arrangement, the apparatus could be provided with a push bar or member, having an axis which is parallel to those of cartridges 18a, 18b optionally controlled by elastic means such as a spring. Thus, by pressing upon the surface of the push member, the contents of cartridge 18a would be transferred to cartridge 18b. Subsequently, by pressing the apparatus once again, it could be set to spray the contents of cartridge 18b.
In a further embodiment, a tamper-proof casing may be placed on sleeve 14, optionally between the bridge member and the casing 19, providing that casing 19 is first modified to permit the introduction of cartridges 18a, 18b from below.
While it is apparent that the invention herein disclosed is well calculated to fulfill the objects above stated, it will be appreciated that numerous modifications and embodiments may be devised by those skilled in the art and it is intended that the appended claims cover all such modifications and embodiments as fall within the true spirit and scope of the present invention.