Cleaning Apparatus and Method

The instant invention relates to a method and apparatus for emptying, flushing and filling automobile cooling systems.

The prior art methods and apparatus for flushing and filling automotive radiators is replete with diverse methods and apparatus for use in removing spent or vintage antifreeze/coolant, flushing the radiator with a flush liquid and filling the radiator with new antifreeze/coolant. Although numerous methods and apparatus have been devised to accomplish this process, these methods have had common features associated with the removal and introduction of antifreeze/coolant from and to the radiator. The "change-over" from used antifreeze/coolant has heretofore involved the introduction of a flushing liquid at the opening associated with the radiator cap while a second opening is present for the removal of the spent anntifreeze/coolant from the radiator. The second opening may be the drain plug at the botton of the radiator or may be an opening formed by cutting or removing one of the hoses found in the automotive cooling system. Although the aforementioned general flush/fill process has been used for many years, such process is not without its problems. For example, when the second opening is the drain plug the contents of the cooling system that are flushed is generally only a portion of the total volume of the cooling system, since the thermostat of the automobile remains closed when in contact with the cool flushing water and further, some of the antifreeze/coolant is trapped in the engine. The new antifreeze/coolant is added to the cooling system and is necessarily admixed and contaminated with a significant amount of the spent antifreeze/coolant. When the second opening is formed by cutting or removing one of the hoses associated with the cooling system, several problems arise. First, owing to the complexity of modern automotive cooling systems it is not always clear which hose to cut or remove for access to the cooling system. The myriad of hoses associated with numerous separate and distinct automotive cooling systems has generated considerable confusion as to how to gain access to the automotive cooling system. Further, if the flush/fill process is being conducted as a commercial enterprise the cutting and/or removal of a cooling system hose creates significant practical and financial burdens. The additional cost associated with cutting/removal of the hose, replacement of the hose and the cost of a new hose must be passed on to the customer. Further, a large inventory of hoses must be maintained to accommodate the large number of makes and models of automobiles to be serviced. Further, the inevitable cutting of the wrong hose creates a delay in completing the flush/fill process and requires additional effort for locating a replacement hose. This time is generally at the expense of a customer who is waiting on the automobile and other customers awaiting service.

Although the aforementioned problems may appear trivial for the "do it yourselfer", these problems become quite significant when the flush/fill process is associated with a commercial flush/fill operation. The public's demand for fast and efficient service does not allow for significant increases in the predicted time and estimated cost for completion of the flush/fill service.

The instant invention overcomes the problems associated with the prior art flush/fill process by eliminating the need for opening the drain plug and/or cutting/removing hoses associated with the cooling system. A modified radiator cap and pumping means are employed which permit the removal of spent antifreeze/coolant and, optionally, flushing fluid and the introduction of new antifreeze/coolant via the modified radiator cap and introduction of new antifreeze/coolant.

The instant invention relates to a radiator flushing apparatus for an automotive cooling system in combination with a hose ("connecting means") connected to a pumping means and an automobile radiator containing a liquid, wherein the radiator apparatus comprises: a modified radiator cap having an elongated hollow tubular member forming an elongated open fluid passageway through the modified radiator cap unit and extending into the automobile radiator for accessing the liquid; a connecting means connected to one end of the elongated tubular member and connected to the pumping means in a fluid tight relationship; pumping means for removing a major amount of the liquid from said automobile radiator through said elongated tubular member for replacing said removed liquid by introducing a liquid through said elongated tubular member. In addition, an intermediate step may be employed wherein a flushing liquid is introduced into the automotive cooling system and removed prior to replacing the liquid in the system with the final liquid. Further, the process by which the removal of liquid and replacement of liquid is achieved is carried out by employing a pumping means to remove liquid from the automotive cooling system and a pumping means to introduce liquid to the radiator.

FIG. 1 is a perspective view of a modified radiator cap unit of the instant invention.

FIG. 2 is a side elevational view of a modified radiator cap unit of the instant invention.

FIG. 3 is a fragmentary perspective view of a pliable member associated with a modified radiator cap unit of the instant invention.

FIG. 4 is a perspective view of the flush/fill apparatus of the instant invention associated with an automotive cooling system of an internal combustion engine.

In one respect the invention relates to a flushing apparatus for an automobile in combination with a pumping means and an automotive cooling system and having a radiator containing a liquid, wherein the flushing apparatus comprises a modified radiator cap having an elongated hollow tubular member forming an elongated open fluid passageway through the modified radiator cap unit and extending into the automobile radiator for accessing the liquid; connecting means, e.g., a hose, connected to one end of the elongated tubular member and connected to pumping means and adapted to engage the elongated tubular member in a fluid tight relationship; pumping means for removing a major amount of the liquid from said automobile radiator through said elongated tubular member for replacing said removed liquid by introducing such through said elongated tubular member. The process comprising

(a) removing liquid from the radiator through said tubular member using said pumping means;

(b) introducing liquid to the radiator through said tubular member using said pumping means.

In a further embodiment the process comprises a process for flushing an automotive radiator using a radiator flushing apparatus in combination with a pumping means and an automobile radiator having an over-flow container, both containing an antifreeze/coolant liquid, wherein the flushing apparatus is as above described.

The instant flush/fill process is advantageous in that there are no hoses to cut and no petcock or drain to locate and open. The complete process takes place using a pumping apparatus (means) at the radiator cap. The process enables removal of the old antifreeze/coolant from the automotive cooling system ("system") (including the recovery bottle or "over-flow container"), providing a flushing agent via the over-flow container followed by a water flush, and, finally, introduction of antifreeze/coolant to the automotive cooling system. The time frame for the entire flush/fill process is generally less than fifteen minutes.

This flush/fill process is new, efficient and easily accomplished. The procedure is preferably initiated and carried out when the vehicle is warm and, accordingly, when the thermostat is open. Because the system is warm and may be under pressure, the operator carrying out the process must be protected from possible burns from hot liquids. The temperature of the system is determined by checking a hose connected to the system for temperature and pressure. If the hose is hard and warm, the hose is probably under pressure. The operator should protect himself by covering the radiator cap with a thermal bag and secure it to the radiator neck with a fastening means, e.g. a ponytail band. The air is squeezed from the bag before securing the thermal bag to the radiator neck. The operator then twists or opens the cap counterclockwise (wearing protective gloves) to the first notch of the system to vent pressure. Hot coolant and steam will vent into the recovery bottle and/or thermal bag. Once the system is vented, the bag and hot radiator cap can be removed together.

The pumping apparatus or means may be independently powered or powered from the car battery. A water supply is connected to the pumping means and a source of antifreeze/coolant may also be connected to the pumping means, as hereinafter described. The machine is connected to the system via a modified radiator cap, as hereinafter described. Since there are two types of radiators (cross-flow and down-flow) associated with automobiles, the appropriate modified radiator cap must be selected. Most radiators are cross-flow units, i.e., the radiator cap is located on the extreme right or left and its tubes are horizontal. These radiators are found on automobiles manufactured by General Motors and most automobiles manufactured by Ford and Chrysler. The header tanks on cross-flow radiators are deep and are the same elevation as the radiator. The other commonly used type of radiator is called a down-flow type. These radiators have a radiator cap in the middle and on the top of the unit. Most Japanese automobiles use this design as do some vans manufactured by Ford, large automobiles manufactured by Chrysler cars and most older automobiles. These down-flow radiators have a shallow header tank and when empty the vertical tube openings can be viewed.

Radiator filler necks on the down-flow and cross-flow radiators typically come in two diameters. Perhaps 95% of all automobiles are one size. Some later model foreign automobiles use a smaller size cap and these are generally down-flow type radiators.

The pumping apparatus is typically connected to the modified radiator cap via a flexible nylon tubing.

Using the proper diameter modified radiator cap the metal tubing is passed through it via an opening from the top of the modified radiator cap. The tube is inserted into the filler neck of the radiator until it reaches the bottom of the radiator. It may be necessary in some instances to maneuver the tube past the transmission oil cooler located in the radiator. The modified radiator cap is then placed on the filler neck of the radiator and secured. The tube is then secured in place with a tube tightening means, e.g. a locking wing nut.

The pumping apparatus is then started whereby liquid contents are removed from the system until the over-flow container is substantially empty. Although a flushing step (cleaning step) is not required, it is preferable to use a cleaning flush to clean the radiator of rust and other matter. A flushing agent (such as those commercially available) is placed in the over-flow container. The pumping apparatus is started and the flushing agent drained into the radiator. The pumping apparatus is stopped once the flushing agent empties from the over-flow container. The engine is then started and run for about one to ten minutes, preferably about five minutes. The engine is then stopped and the pumping apparatus operated to remove the liquid from the radiator until the liquid pumping from the radiator is complete, e.g., as indicated by having substantially no liquid draining from a drain outlet of the pumping apparatus.

The system is now flushed with water via introduction of water from the pumping apparatus. The system is deemed full when the recovery bottle starts to fill with water. When the system is full, the introduction of water is stopped and the engine is started and run for about one to about 4 minutes, preferably about two minutes. The water is removed from the system by the pumping apparatus in the same manner as the old coolant/flushing agent was removed.

The concentration of antifreeze/coolant for the system is determined and the appropriate amount (concentration) of antifreeze/coolant placed into the reservoir of a pumping apparatus and pumped into the automobile cooling system. Once the antifreeze/coolant has been pumped into the radiator, additional water may be added to completely fill the system. The introduction of water is stopped when the recovery bottle is full. The over-flow container is preferably filled to a level above the lines thereon indicating it is full. This extra antifreeze/coolant is provided to fill any air pockets in the system as a result of the flush/fill process. The modified radiator cap is then removed and the original radiator cap replaced.

Down-flow radiators use essentially the same radiator cap as do the cross-flow radiators. However, with a down-flow radiator, a vertical tube of the radiator is used like a straw to remove the antifreeze/coolant from the bottom of the radiator and the automotive cooling system. A metal tube with a round or oblong pliable rubber end is placed through the modified radiator cap and over the selected vertical radiator tube. After picking the vertical radiator tube to be used, the rubber end of the metal tube is placed over it. The modified radiator cap is then placed on the filler neck of the radiator and secured. The metal tube is held firmly against the vertical radiator tube and secured in place relative to the modified radiator cap with a wing nut or appropriate securing means. The pumping apparatus is started and the antifreeze/coolant removed as before. The remaining procedure for the flush/fill process is now as explained above for a cross-flow radiator.

The aforementioned general description of the instant apparatus and process shall be more fully described by reference to the drawings:

As can be seen by reference to the drawings and in particular to FIG. 1, FIG. 2 and FIG. 3, the modified radiator cap that forms a part of the present invention is designated generally by the reference numeral 10. The modified radiator cap 10 comprises in general a radiator cap member 16, a connecting means (shown as female hose coupling member 12) and optionally, a pressure gauge (not shown) connected at 14. These items will now be described in seriation fashion.

FIG. 1 shows a modified radiator cap 10 comprises a radiator cap member 16 having a disposed elongated hollow tubular member 18 therein projecting through the top 20 and the bottom (not shown) of the radiator cap member 16, and disposed in a fluid tight relationship with respect thereto. In addition, the radiator cap member 16 is further provided with a depending L-shaped skirt portion 22 that releasably engages the mouth of an automobile radiator (not shown) in a well recognized fashion. The elongated hollow tube member inserted into the radiator may be fitted with soft pliable member 24 to provide improved contact of the tube member with surfaces inside the radiator, although such is not required. This member 24 is shown in FIG. 1 as a generally round member, as is the case when used in conjunction with a cross-flow radiator. FIG. 3 depicts an oblong or oval shaped member 30 connected to hollow tubular member 29 appropriate for use with a down-flow radiator, as hereinbefore described. Once the tube member has been inserted into the radiator at the desired distance it may be locked in place by locking means 26 which locks to locking means 28 on radiator cap member 16.

As can be seen by reference to FIG. 1 the elongated hollow tubular member 18 forms an open fluid passageway 27 through radiator cap member 16. The outboard end (end outside the radiator) of the elongated hollow tubular member 18 comprises a female hose coupling member 12 for connection to a pumping means (shown in FIG. 4). The female hose coupling member 12 may be further provided with an enlarged external friction surface or may have a threaded bore (not shown).

As shown in FIG. 1 the female hose coupling member 12 is provided to establish open fluid communication between a connecting means (not shown) connected to a source that can provide for removal and introduction of liquids from and to the interior of the automobile radiator and automotive cooling system, as previously discussed and as described hereinafter in relation to FIG. 4.

FIG. 22 is similar to FIG. 1, except the modified radiator cap is not provided with an outlet (shown in phantom as member 32) for attachment of a pressure guage. The embodiment shown in FIG. 22 is well suited for use with a down-flow radiator where the length of the hollow elongated tube 42 having pliable member 44 is relatively short, since pliable member 44 is to be placed over and in substantially fluid tight relationship with one of th down-flow tubes of the radiator. In this embodiment the pliable member is preferably of the type shown in FIG. 3. The portion of the hollow tube extending above the radiator cap member 40 may be adjusted and secured in place using securing means 46, shown as a wing nut that tightens around the hollow tube as it is screwed downward.

Referring to FIG. 1 or FIG. 2, it can be seen that the female hose coupling member 12 is dimensioned to be engaged by a complementary male member (not shown) and to form a fluid tight seal therebetween. The male member will in most instances be a hose, e.g., a nylon hose, connected to a pumping means.

A resilient sealing gasket (not shown) is typically employed to engage the surface of the radiator when connected to the inlet neck of an automobile radiator. When the apparatus is operatively engaged with an automobile radiator, the modified radiator cap is brought into fluid tight sealing engagement with the periphery of the radiator inlet (not shown), whereby under normal operating conditions such provides a generally liquid tight fluid connection between the modified radiator cap and the automotive radiator.

Referring to FIG. 4, an automotive cooling system 50 is shown having radiator 52 with a liquid over-flow container (not shown). A modified radiator cap 54 having an elongated hollow tube member 56 (substantially as described in FIG. 1 or FIG. 2) is connected to the inlet 58 (commonly referred to as the "neck"or "neck opening" of the radiator) of radiator 52. Pumping means 60 is connected to modified radiator cap 54 via connecting hose 62 whereby the pumping means may pump liquid to and from the automotive cooling system. The pumping means is of conventional design as to the liquid pumps associated with the pumping means used to pump liquids to and from the automotive cooling system. In one embodiment the pumping means is provided with a plurality of pumps for pumping the various liquids encountered during the flush/fill process, although a single pump may be employed. The pumping means may be provided with a reservoir 64 for introduction of water or new antifreeze/coolant and switching means 66 for alternating between the individual liquid removal and introduction process steps. Such switching means have associated valves and gauges as generally and readily apparent to those skilled in the art. For example, U.S. Pat. Nos. 4,293,031 and 4,276,914 depict the nature of such alternating selection and or such flow diverting valves, said patents incorporated herien in their entirety by reference thereto. A discharge hose 68 and a water inlet 70 (shown as a hose) are provided and a liquid inlet 72 (shown as a hose) is provided for introduction of antifreeze/coolant to the reservoir prior to introduction to the automotive cooling system are shown in FIG. 4. In one embodiment the pumping means has a pressure sensing means 74 which is connected to modified radiator cap 54, as discussed in relation to FIG. 1 and FIG. 2.

The pumping means depicted in FIG. 4 is shown as an encased unit placed on rollers 76. Alternatively, pumping means 60 may fixedly be mounted in a servicing installation with flexible and movable hoses used to connect the pumping means to the modified radiator cap and associated automotive radiator of an automotive cooling system.

Having thereby described the subject matter of this invention , it should be obvious that many substitutions, modifications, variations, and reversal of parts are possible in light of the above teachings. It is therefore to be understood that the invention as taught and described herein, is only to be limited to the extent of the breadth and scope of the appended claims.