Field of the Invention
This invention is directed to a clamping system for supporting vehicles, and in particular to a modular, adjustable height vehicle clamping system.
Background of the Invention
Vehicle clamping systems for use in carrying out repair work on damaged vehicles are well known.
In carrying out repairs on damaged bodies of automotive vehicles it is necessary to secure the vehicle body in tightly held, strongly secured immovable relation to the floor, or to a base plate supported by the floor in order to permit the application of damage rectification forces to the vehicle body, in corrective straightening relation therewith.
The closest prior art subject matter is probably a fixed pedestal clamping arrangement manufactured by the assignee of the present invention, and incorporating a single scott type clamp, in co-operation with a unitary pedestal portion of fixed height. The prior art fixed pedestal arrangement suffered from the disadvantage of being a compromise in regards to its height setting, in an attempt to provide strong, stable clamping capability suitable for use with a wide range of vehicles and a wide range of operational height requirements.
Summary of the Invention
The present invention provides a robust, adjustable height clamping pedestal arrangement, suitable for supporting automotive vehicles so as to withstand the application of large, body rectifying forces.
The present invention further provides a clamping system having robust tooth portions of the respective ram and base portions in selectable, positively engaging relation, to provide a range of height adjustment thereto, and positive locking means to preclude the undesired disengagement of the ram tooth means from the base tooth means.
The subject system is further characterized by wide teeth flanked by inclined centering surfaces in mating relation between the ram and base portions, to centre the respective tooth portions in mutually centered relation, and to preclude relative lateral canting motion of the ram portion in pivotal relation about a supporting tooth member of the base portion of the device.
The subject locking means comprises at least one jacking screw, extending between the base of the device and the ram portion in adjustable inward jamming relation against the ram portion, to maintain the ram teeth and a tooth of the base portion in locked engaging relation, and to secure the ram against relative displacement under load.
The subject system further provides a clamping arrangement wherein a single clamp means can be secured in upward extending relation from the ram, or a pair of scott or like clamp means can be secured to a balance beam, and the balance beam pivotally secured to an upper portion of the ram. This permits a certain degree of freedom to the system in setting up a vehicle. The subject scott clamps, or their equivalent, are generally clamped to the vehicle downwardly projecting rib portions, extending longitudinally adjacent the rocker panels, beneath many automotive vehicles. In the case of the double clamp embodiment, the clamp securing means includes a pivotal mount bolted to the ram, to permit rotational articulation of the clamp means thereabout in adjustable load transfer relations therewith.
The preferred pivotal mount incorporates a tapered annular seat of generally conical form, so that the rotational action of the pivotal mount can be immobilized.
A second embodiment of the subject clamping system incorporates a "balance beam" mounted in non-pivotal relation to the pedestal.
In the preferred embodiment, the scott clamps are generally in conformity with previously used clamps of this type. However, the bottom located pintle pin is of extended length to convey greater clearance between the opposed jaw portions of the clamp. This space provision has been utilized to introduce a clamp securing nut for attaching the clamp support bar in rigidly bolted relation with the back jaw. The extended pintle pin thus permits location of the line of action of the jaws of the clamp in substantial co-planar relation with the plane of the clamp support bar.
In the preferred embodiments the ram means has a plurality of teeth arranged in spaced relation one above the other and having the horizontal surfaces thereof extending substantially at right angles to and extending proud of the surface of the ram means.
In the preferred embodiments the ram means is hollow, having an external rearward face on which the tooth members are located and a frontal face against which locking means bear. The locking means is in the form of a pair of cap screws extending across an internal clearance space, to bear in thrusting relation against the frontal face of the ram. An interior vertical rib within the ram means interconnects the front and back walls of the ram means in load transfer relation therebetween, against the thrust of the cap screws.
In addition to the adjustable height ram means that is supported by the system base portion, the base portion also includes vertically spaced apart lugs projecting rearwardly of the base portion, having a pivot pin removably inserted therein, and a second, ancilliary support means carried thereby, comprising an arm pivotally mounted on the pivot pin, and having an adjustable steady means extending upwardly therefrom. The steady means includes a pivotal bearing pad, for making contact with a load spreader such as a timber four by four (4".times.4" section) set against an under surface portion of a vehicle floor. Thus, in addition to supporting a vehicle in clamped relation the subject system further provides ancilliary bracing to resist downward buckling of the floor of the vehicle in the vicinity of the clamp means. Use of the second support means can extend through a range of angular position, in view of the pivot pin mounting. The pivotal arm of the ancilliary support means comprises a pair of parallel members between which the adjustable steady means is mounted, whereby the radial location of the steady can be adjusted, to position the ancilliary support means closer to or further from the base portion.
Brief Description of the Drawings
Certain embodiments of the invention are described, reference being made to the accompanying drawings, wherein:
FIG. 1 is a general view of the subject clamping system, in inward facing relation as seen from beneath a supported vehicle;
FIG. 2 is a side view showing a pair of the subject clamps supporting a vehicle, in phantom, thereon;
FIG. 3 is a side elevation in partial section of the FIG. 1 arrangement taken on the central axis, as of 3--3 of FIG. 5;
FIG. 4 is a view taken at 4--4 of FIG. 3;
FIG. 5 is a section taken at 5--5 of FIG. 3;
FIG. 6 is a front elevation of the subject clamping system, looking inwardly, and includes an extended position, shown in phantom;
FIG. 7 is an enlarged end section of a scott clamp in preliminary attached relation with the clamp support bar taken at 7--7 of FIG. 6;
FIG. 8 is an end view similar to FIG. 7, but to reduced scale, showing the scott clamp clamping adjustment;
FIG. 9 is an end section, taken at 9--9 of FIG. 6; and
FIG. 10 is a general view of the clamp balance beam and its pivoted mount, in exploded relation.
Detail Description of Illustrated Embodiments
Referring to the drawings, particularly FIGS. 1, 2 and 3 the subject clamping system 10 has a base portion 12, a toothed ram portion 14, a balance beam 16, and a pair of scott type clamps 18 mounted thereon.
The balance beam 16 has a pivotal support plate 20 by which the beam 16 is adjustably pivotally secured to ram portion 14. An ancilliary support means 22 is removably secured in pivotal relation with support plate 20, by way of removable pivot pin 24.
Referring to FIG. 2, a vehicle shown in phantom is supported on four of the clamping systems 10, of which the two near ones are shown.
Referring to FIGS. 3 and 5, ram portion 14 is shown in a partially lowered position. The base portion 12 has a single internal tooth portion 26, illustrated as engaging the second of eight ram teeth 28.
The base portion 14 has a central passage 30 wherein ram 14 extends. The passage 30 has convergently inclined flank portions 32 in centering engagement with like laterally inclined flank portions 34 of ram 14.
A pair of thrust nuts 36 positioned in non-rotating relation in shaped recesses of base 12 receive locking bolt means 38 in threaded relation therewith. The relieved inner ends 40 of bolt means 38 engage the adjacent face 42 of ram 14. An axially extending, centrally located reinforcing web 44 transmits compressive forces applied by locking bolt means 38 to the toothed front portion of ram 14.
Referring particularly to FIGS. 3, 4, 9 and 10, the balance beam 16 has a tapered aperture 46 wherein a tapered spigot portion 48 of beam support plate 20 is inserted. Ram 14 has an upper bracket portion 50 with reinforcing side webs 52 (see also FIG. 6). The bracket portion 50 has a centered pintle aperture 54 and two pairs of apertures 56.
Beam support plate 20 is secured by bolts 58 and nuts 60 to bracket portion 50 of ram 14, by way of apertures 56. An upper set of apertures 56 permit the mounting of a scott clamp 18 directly and centrally to the bracket portion 50 of ram 14. For this purpose, the pintle aperture 54 receives the pintle pin (discussed below) of clamp 18.
Referring also to FIGS. 9 and 10, beam support plate 20 has a pair of lugs 62 receiving pivot pin 24 in sliding relation therein. The pivot pin 24 engages a bushing portion 64 of ancilliary support means 22. Ancilliary support means 22 has a U-shaped bracket 66 welded to bushing 64. An adjustable thrust assembly 68 (see FIG. 4) also has a threaded spindle portion 70 with head portion 72 pivotally pinned thereto by pin 74. Nuts 76 and washers 78 permit the thrust assembly 68 to be selectively positioned along bracket 66, and the height of head portion 72 to be electively jacked up or down. Pivotal arrangement on pivot pin 24 affords a wide angular range of positioning to head portion 72, for optimized location of ancilliary support means 22 against local downward buckling of the vehicle floor pan.
The balance beam 16 has apertures 80 adjacent the ends thereof, to receive attachment bolts 82 of scott clamps 18 therethrough. Nuts 84 serve to clamp back jaw fixed portion 86 in rigidly secured relation to beam 16; or to bracket portion 50 of ram 14, as the case may be. The clamps 18 have pintle pins 88 specifically elongated to provide access for nuts 84 between back jaw 86 and front jaw 90. The gripping of toothed jaw portions 92 to the vehicle under-rib is effected by tightening of clamp nuts 94, so that jaw pivots about pintle pin 88.
In use, with the clamping system 10 located upon a working surface, four or so of the system arrangement 10 are set at a selected common height, and the locking bolt means 38 tightened, to secure the tooth portions 26, 28 in mutually engaged relation. The inclined flank portions 32, 34 being in self centered jamming relation, preclude canting of the ram 14 relative to the base 12.
A single clamp 18 may be secured by way of top-most apertures 56 to ram bracket portion 50, having fixed jaw portion 86 secured by nuts 84, and with pintle pin 88 extending through pintle aperture 54. The movable jaw portion 90 then is applied, and tightened into work securing engagement by nuts 94.
In the case of using balance beam 16, the beam 16 is movably mounted on pivot plate 20, which in turn is movably secured to bracket portion 50 of ram 14. With a pair of clamps 18 mounted on plate 16, substantially in the manner previously described with regards to bracket portion 50, the clamps 18 are tightened into gripping relation with the vehicle and the beam 16 and pivot plate 20 firmly secured to bracket portion 50 by tightening of nuts 60.
Due to the simplicity of its construction the ram and base portions of the subject adjustable height apparatus can be cast. This leads to greatly reduced cost, particularly in fabrication man hours, together with a repeatable, high quality product of superior and uniform strength, wherein the variability of weldments is substantially avoided. Furthermore, the adoption of included nut for the jacking screws wherein the nuts are located within a cast recess, enables the use of low cost nuts, while obviating the need to drill and tap threads in the casting for entry of the jacking screws therethrough.