Socket, Connection System and Method of Making

The invention relates to a socket and particularly to a socket to be used in making connection to terminals of an integrated circuit.

In conventional technology, a socket for mounting and making electrical connections to terminals of an integrated circuit (IC) chip or unit has a large number of metal contacts mounted in and aligned in rows extending along both sides of an electrically insulating body. Lead legs extend from the contacts at the bottom of the body to make electrical connections to circuit paths formed on a printed circuit board or other substrate or the like, and the opposite ends of the contacts are disposed to receive and detachably, resiliently engage terminals of an IC chip inserted into the contacts at the top of the body, thereby to connect the IC terminals to the circuit paths by use of the socket. It is sometimes difficult to work with a large number of thin lead legs in the conventional sockets without injuring the thin legs and it is also troublesome to accurately position and solder a large number of the thin metal legs to printed circuit paths on the substrate. In addition, the thin lead legs are not desirable from a standpoint of strength.

It is an object of this invention to provide a socket which does not require complicated handling of the lead legs to avoid injury thereto, to provide a socket which is easy to install at a prescribed location on a printed circuit board substrate or the like, and to provide a socket which is strong and reliable in use.

Briefly described, the socket of this invention comprises a plurality of contacts to which terminals of an IC chip or the like are easily connected in a detachable manner, and a body or support of an electrically insulating material which supports the contacts to be easily installed at a prescribed location on a printed circuit board or other substrate. Selected parts of the support are provided with electrically conductive layer portions in electrically connecting engagement with the contact parts and parts of those electrically conductive layer portions extend to exterior surfaces of the socket body which are disposed to be connected to respective portions of printed circuit paths or the like on a printed circuit board or other substrate.

Other objects, advantages and details of the socket of this invention appear in the following detailed description of preferred embodiments of the invention, the detailed description referring to the drawings in which:

FIG. 1 is an end elevation view partially in section (along line 1--1 of FIG. 3) of a socket provided by this invention;

FIG. 2 is a partial plan view of the socket of FIG. 1;

FIG. 3 is a perspective view of the socket of FIG. 1 as viewed from the upper side of the socket;

FIG. 4 is a perspective view of the socket of FIG. 1 viewed from the bottom side of the socket;

FIG. 5 is a partial cross section view similar to FIG. 1 illustrating use of the socket of FIG. 1 in mounting an IC device on a printed circuit board;

FIG. 6, 7, 8 and 9 are full or partial section views of the socket of this invention illustrating steps in manufacturing the socket;

FIG. 10 is a perspective view of a conventional, prior art socket; and

FIG. 11 is a partial section view along line 11--11 of FIG. 10 illustrating use of the conventional socket in mounting an IC device.

In the conventional socket 21 as shown in FIGS. 10 and 11, contacts 27 are mounted in and aligned in rows along both sides of an electrically insulating body 27 so that thin lead legs 30 extend from the contacts at the bottom of the body to be electrically connected by solder 11 or the like to copper foil circuit paths 9 provided on a printed circuit board or other substrate 8. In that arrangement, terminals 10a of an integrated circuit (IC) unit 10 are inserted into the contact parts 27 at the top of the socket body to be resiliently, electrically engaged by the contacts for electrically connecting the terminals to the circuit paths. The lead legs 30 are shown to be bent to be soldered to the circuit paths but it will be understood they are also typically inserted into openings in a circuit board before being soldered to the circuit paths.

In the socket 1 or connecting device of this invention as shown in FIGS. 1-5, a plurality of contacts 2 each comprise a preferably cylindrical bridge part 2a, a pair of tongue pieces 2b, 2b, which extend downwardly and inwardly from opposite sides of the contact bridge part, and preferably another pair of tongue pieces 2c, 2c, spaced around the bridge part at 90 degree orientations relative to the tongue pieces 2b, which also extend downwardly and inwardly from the bridge part. The contact parts are preferably formed of a resilient, electrically conductive metal material such as phosphor bronze or the like.

In the socket of this invention, a plurality of insert parts or members 3 are made from a platable, electrically insulating material, preferably a heat-resistent moldable plastic material such as polyether sulfone resin, a resin such as is used in forming liquid crystal display devices, or a polysenylene sulfide or the like, and an electrically conductive metal layer portion 4 of gold or the like is attached to an inner peripheral surface of a preferably blind opening 3a provided in the insert. The layer portion 4 is in turn connected with the plated layer portions 5 and 6 which are also provided on each insert part 3 at a part of the outer peripheral surface of the part 3 (preferably including a part of the top of the insert around the rim of the opening 3a) and over a lower part of the outer surface of the insert part. Preferably the plated layer portions 4, 5 and 6 of gold or the like are provided on the insert parts 3 simultaneously by any conventional non-electrolytic plating method or in any other conventional manner so that the plating layers are securely attached or adhered to the insert parts. The insert parts 3 are mounted in a pair of rows or the like in the support socket body 7 in such a manner as shown in FIGS. 1-5 that the lower terminal faces 6 of the insert parts 3 on the exterior surface portions of the insert parts are exposed and preferably facing downward from the bottom of the support body 7. Preferably the insert parts 3 are molded-in to be substantially integral with the support body 7 by use of any conventional molding-in process or the like at the time the support body 7 is being formed so that the insert parts are secured in openings 40 in the support material in any conventional manner as indicated in FIG. 1, the openings 40 preferably including slot portions 41 of the openings for accommodating the plated portion 5 of the insert parts 3 therein. The contact parts 2 are pressed into the blind openings 3a in the respective insert parts to make resilient electrical engagement with the plated portions 4 provided on the insert parts within the blind openings. For that purpose, the contact parts are preferably provided with splits 42 or the like and are compressed into openings 3a to be received and securely held in the openings in electrical connection to the plated portions 4.

As shown in FIG. 5, the socket 1 of this invention is adapted to mount an IC chip or unit 10 and to connect terminals of the IC unit to printed circuit paths 9 on a printed circuit board 8 in an improved manner. In this regard, the same reference numerals are used in FIG. 5 as are used in FIG. 11 for components common thereto. That is, the plating 6 of gold or the like on the lower surface of each insert part 3 is placed on a prescribed or predetermined portion of a printed circuit path 9 and is soldered to that circuit path portion as indicated at 11 in FIG. 5, thereby mounting the socket 1 on the substrate to electrically connect the IC device terminals in an electrical circuit on the substrate or to another electrical component or the like. Preferably creme solder is used. In that arrangement, the lower terminal faces with plating 6 of the socket are easily positioned and soldered to the circuit paths in a strong and reliable manner. There is no likelihood of injury to the insert parts and the resulting socket mounting is strong and secure.

When a pin 10a is inserted into the contact part 2, the IC chip is connected with the socket 1. Since the pins 10a are inserted while elastically deforming the tongue pieces 2b and 2c at the time of insertion, they are accurately brought into contact thanks to the spring-like nature of the tongue pieces 2b and 2c, with the result that the electrical connection between the terminals and contacts is certain and there is no reason why the contact resistance should become large.

In the manner described above, the socket 1 is accurately installed on the printed substrate 8 and the pin 10a of the IC chip 10 and the circuit path or lead wire 9 of the printed substrate 8 are electrically and accurately connected through the tongue pieces 2b and 2c (for a total of four engagements) and through the gold-plated layers 4, 5 and 6 and the solder layer 11.

Preferably the socket 1 is made in the following manner:

First, an accommodation or insert part 3 which is shown in FIG. 6 is formed by a customary method (such as, for example, by an ejection molding method) and the accommodation part 3 is set at a prescribed location inside a mold 12 for the forming of a support part 7 as shown in FIG. 7. In the figure, 12a indicates a representative cavity in the mold for forming the support body 7 around each of the insert parts 3.

Next, the support part 7 which is shown in FIG. 8 is formed by the customary method (such as the ejection molding method). Preferably the body is formed of a corresponding electrically insulating material such as a polyether sulfone, a liquid crystal device polymer or polysenylene sulfide or the like. At this juncture, the accommodation parts 3 are fixed in the support 7 to become substantially integral with the support. In this manner, the exposed surfaces of the insert parts 3, except for the portions of those parts which are to be plated, are masked by the material of the body 7.

Next, the gold plated layers 4, 5 and 6 or the like which are shown in FIG. 9 are formed by an electroless plating method or the like as indicated diagrammatically in FIG. 9 by the arrows 43. For example, where the material of the insert parts 3 is activated for electroless plating or the like, the material of the body 7 is left free of such activation to serve as a mask and the body 7 with its inserts 3 therein is immersed in a plating bath to form the plated layer portions 4, 5 and 6. Finally, the contact part 2 which has been made ready on the side is compressively placed inside each insert part 3, thereby completing a socket 1 which is shown in FIGS. 1-4.

In addition to the above examples, the gold plated layers can be prepared in the following manner:

As is shown by a broken line in FIGS. 1 and 5, a through hole 3b is alternately or additionally provided at the bottom of the insert part 3, a gold plated layer indicated by a second broken line 15 is formed on the upper surface of the bottom of opening 3a and on the inner peripheral surface of the through hole 3b, thereby making it possible for the gold plated layers 4, 15 and 6 to be connected in sequence so that the tongue pieces 2b and 2c and the gold plated layer 6 on the lower surface are electrically connected. In this manner, the electrical connection distance between the tongue pieces 2b and 2c and the gold plated layer 6 on the lower surface becomes relatively smaller, with a result that the electrical resistance between them also becomes smaller.

In addition to the aforementioned examples, various modifications are possible on the basis of the technical concept of this invention. For example, insert parts 3 can be pressed into openings 40 in an ejection molded body 7 after plating of the inserts. Further, the plated layers can be formed of some other metal which is soft and electrically conductive instead of the gold plated layer. Moreover, this layer can be prepared not only by plating but also by some other methods including the pasting of a gold foil or the use of an electrically conductive paste for forming the layer.

Moreover, the shape of the tongue pieces of the contact part and the number of such tongue pieces may be suitably selected. Some other suitable materials may also be used for the accommodation or insert parts and the support parts and the electrical parts which are connected with the socket may be an electrical part other than an IC chip.

As has been explained above, an electrically conductive layer which is in contact with a contact part is provided at the support that supports the contact part in a socket according to this invention, the said electrically conductive layer being extended to the socket installation surface. Accordingly, the positioning between the socket and the prescribed location for the installation of the socket can be carried out on a plane. As a result of this, this positioning becomes easier to carry out and it also becomes easier to effect fixing for the aforementioned installation.

In addition, the plastic working (such as the bending of the lead legs) for the described installation becomes unnecessary. Moreover, its reliability is high since there is no factor that will lower the strength of the connection.

It should be understood that although particular embodiments are shown by way of example, the invention includes all modifications and equivalence of the disclosed embodiments falling within the scope of the appended claims.