Background of the Invention
1. Technical Field
This invention relates to quick-connect fluid couplings. Particularly, this invention relates to an hermaphroditic quick-connect fluid couplings for multiple fluid or vacuum lines.
2. Background Information
Many types of fluid couplings are known in the prior art for connecting fluid conduits. Examples are shown in U.S. Pat. Nos. 3,453,005; 3,929,357; and 4,009,896. In general, such prior quick-connect fluid couplings are for connecting only a single fluid line. Thus, in systems where multiple lines are used, a coupling must be provided for each line. This adds to the cost of systems which have many lines.
It is common in motor vehicles to use vacuum actuated controls for the heating, ventilating and air conditioning system referred to in the industry as (HVAC). These systems have a number of small vacuum lines which run from the driver's controls to the various dashpots that actuate components of the system. Running numerous vacuum lines to difficult to reach locations is a labor-intensive job which complicates assembly and adds to the cost of making or repairing the vehicle. This is why multiple-line harnesses currently utilize multi-port connectors to simplify assembly. The current connectors are, in general, very difficult to mate together. A need exists for a low-effort, economical, multi-port device for automotive HVAC applications.
Most fluid couplings use two dissimilar mating pieces to form the coupling generally a male and a female end. Therefore, two different pieces must be manufactured and connected to the ends of the conduit. This further adds to the cost of the coupling.
A further drawback of many prior art couplings is that they require considerable dexterity to couple and uncouple. Additionally, insertion efforts for many prior art couplings is excessively high, especially those coupling that had been designed for multiple lines. Often the coupling has to be visible before it can be easily connected or disconnected. This is particularly a problem when the coupling is located in a place where it is not visible such as under the dashboard of a vehicle.
Summary of the Invention
It is an object of the present invention to produce an hermaphroditic quick-connect fluid coupling that can be used to connect multiple fluid conduits through a single coupling.
It is a further object of the present invention to provide a quick-connect fluid coupling that is easy to couple and uncouple, even when it is not visible. Additionally, it provides a secure retention of both halves after assembly unless intentionally disconnected.
It is a further object of the present invention to provide a quick-connect fluid coupling that utilizes two identical mating pieces.
It is a further object of the present invention to provide a quick-connect fluid coupling that is inexpensive to produce and use.
It is a further object of the present invention to provide a quick-connect fluid coupling that by varying the materials for the connector body and seals, the assembly can be made impervious to most any desired fluid.
It is a further object of the present invention to provide a quick-connect fluid coupling that may be used to connect multiple vacuum lines in vehicle heating and air conditioning systems, to lower the cost of assembly and repair of such systems.
It is a further object of the present invention to provide a quick-connect fluid coupling that by controlling the width of the retaining clip and U-latch and the positions of the male and female sleeves, the unit can be made impervious to misalignment.
The foregoing objects are accomplished by an hermaphroditic quick-connect fluid coupling which is comprised of identical, inter-fitting bodies. Each body includes a plurality of cylindrical barrel portions extending from the body and the same number of sleeve portions extending from the body. The barrel portions and sleeve portions extend from the body along parallel axis in a first direction. Each sleeve portion includes a barrel accepting recess, sized for accepting a barrel portion. Each barrel accepting recess includes a slot in which an O-ring is positioned.
Each body incorporates a first tube sleeve associated with each barrel portion, and a second tube sleeve associated with each sleeve portion. Each first tube sleeve includes a first tube accepting bore for accepting an end of a first fluid conduit or piece of vacuum tubing. Likewise each second tube sleeve includes a second tube accepting bore for accepting an end of a second fluid conduit or piece of vacuum tubing. The tubing is held in the bores by an adhesive or other holding means.
First fluid passage means extends through the body from each first tube accepting bore to a fluid opening in an outward tip of a barrel portion. Second fluid passage means extends through the body from each second tube accepting bore to an innerface inside a barrel accepting recess.
A forward projection extends from a first side of the body in a first direction. The forward projection terminates in an angled ramp having a step. The forward projection is resilient and capable of slight bending without breakage. A U-shaped latch is positioned on the body opposite the forward projection.
When the hermaphroditic bodies are connected together to form the coupling of the preferred form of the present invention, the barrel portions on the first body are accepted into the recesses on the second body. The barrel portions on the second body are accepted into the barrel accepting recesses on the first body. The O-rings serve to seal the barrels in the recesses. Thus, each first fluid conduit connected to the first body, is placed in fluid connection with a single second fluid conduit connected to the second body, and vice versa.
The forward projection on the first body extends into the U-shaped latch on the second body where its step is caught by the latch. Likewise, the forward projection on the second body is accepted and held by the latch on the first body. This holds the first and second bodies which form the coupling together.
The bodies may be separated by depressing both forward projections, so the steps on the projections are below the latches. This enables the bodies to be readily separated and pulled apart.
Brief Description of Drawings
Preferred embodiments of the invention, illustrative of the best mode in which Applicant has contemplated applying the principles, are set forth in the following description and are shown in the drawings and are particularly and distinctly pointed out and set forth in the appended claims.
FIG. 1 is a perspective view of the hermaphroditic body of the quick-connect fluid coupling of the preferred embodiment of the present invention.
FIG. 2 is a side view of a first body, and an identical second body, in position to be joined to form the coupling of the preferred form of the invention.
FIG. 3 is a top plan view of the body of the coupling.
FIG. 4 is a side elevation view of the body of the coupling.
FIG. 5 is a bottom plan view of the body of the coupling.
FIG. 6 is a left side elevation view of the body of the coupling.
FIG. 7 is a right side elevation view of the body of the coupling.
FIG. 8 is a sectioned view of the body along line 8--8 in FIG. 3.
FIG. 9 is a sectioned view along line 9--9 in FIG. 4.
FIG. 10 is a sectioned view along line 10--10 in FIG. 4.
FIG. 11 is a sectioned view of a single barrel and sleeve portion of the preferred form of the coupling of the present invention shown in the connected position.
Similar numbers refer to similar parts throughout.
Description of the Preferred Embodiments
Referring now to the drawings and particularly to FIG. 1, there is shown therein an isometric view of a hermaphroditic body, generally indicated 10, of the preferred form of the quick-connect fluid coupling of the present invention. The term fluid hereinafter refers to any liquid, gas, or vacuum transport. Body 10 is preferably molded of vinyl plastic material, for use in automotive HVAC, or other materials which can be used for other applications, and includes a plate portion 12. A plurality of barrel portions 14 extend from plate portion 12 in a first direction. A plurality of sleeve portions 16 also extend from plate portion 12 in the first direction. If is to be understood that although the embodiment shown in the drawings has three pairs of barrel portions and sleeve portions, any number of barrels and sleeves may be used in other embodiments of the invention. In the preferred form, the barrel portions are positioned in alignment along a first line 13 and the sleeve portions are positioned in alignment along a second line 15 parallel of the first line. Each pair of barrel and sleeve portions are in alignment along third lines 17 which are uniformly spaced and perpendicular to both the first and second lines (see FIG. 3).
Each barrel portion 14 terminates at a tapered outward tip 18 (see FIG. 8). The outward tip includes a fluid opening 20. A clearance area 22 surrounds each barrel portion for purposes which are later explained.
Extending from plate portion 12 in a direction opposite barrel portion 14 is a first tube sleeve 24. First tube sleeve 24 includes a first tube accepting bore 26 coaxial with the barrel portion. First tube accepting bore 26 includes a tapered opening 28 to facilitate insertion therein of an end of a first tube 27 as shown in FIG. 2. The tubing is held in the first tube accepting bore by an adhesive or other holding means.
A first hole 30 extends through plate portion 12 and barrel portion 14 to fluid opening 20. First hole 30 serves as first fluid passage means for passing fluid between opening 20 and the first tube 27.
Sleeve portion 16 extends from the body in the first direction and terminates at an outer face 32. Sleeve portion 16 incorporates a cylindrical barrel accepting recess 34 sized for accepting barrel portion 14. Barrel accepting recess 34 terminates toward said plate portion in an innerface 35. Barrel accepting recess 34 also includes a slot 36 for holding a rubber O-ring seal 38 as shown in FIG. 11.
A second tube sleeve 40 extends from plate portion 12 in the direction opposite sleeve portion 16 and is coaxial therewith. Second tube sleeve 40 incorporates a second tube accepting bore 42. Second tube accepting bore 42 has a tapered opening 44 to facilitate insertion therein of an end of a second tube 45 as shown in FIG. 2. The tubing is held in the bore with an adhesive or other holding means.
A second hole 46 extends from second tube accepting bore 42 to the innerface 35 of barrel accepting recess 34. Second hole 46 serves as second fluid passage means for passing fluid between recess 34 and the second tube 45.
A forward projection 48 extends from a first side of body 10 in the first direction. Forward projection 48 is slightly pointed and terminates in an angled ramp 50. Angled ramp 50 includes a step 52. Forward projection 48 is bendable and resilient. A U-shaped latch 54 (see FIG. 3) extends outward from body 10 on a side opposite the forward projection.
As shown in FIG. 2, when a first body 10 and a second hermaphroditic body 10' are inter-fitted by movement in the directions of arrows A and A' respectively to form the coupling of the present invention, forward projection 48 of body 10 is accepted into latch 54' of body 10' and forward projection 48' of body 10' is accepted into latch 54 of body 10. The projections are inserted in the respective latches until the steps cause the projections to catch. Thus, the projections and latches serve as latching means for holding the coupling together. When it is desired to disconnect the coupling bodies, the forward projections are depressed so the steps no longer catch the latches and the bodies can be separated.
As shown in FIG. 11, when the first body 10 and second body 10' are inter-fitted to form the coupling of the present invention, barrel portions 14' of the second body are accepted into the barrel accepting recesses 34 of the first body. In the assembled condition, the sleeve portions occupy the clearance areas 22 around the barrel portions. The O-ring seals 38 serve as sealing means to seal the barrel portions and barrel accepting recesses in air tight relation. O-ring materials may be varied for different fluid-handling applications. Likewise, when the first body and second body are inter-fitted to form the coupling, the barrel portions of the first body are accepted into the barrel accepting recesses of the second body. As a result, the respective first and second tubes 27, 45 attached to the bodies are placed in fluid connection.
As shown in FIGS. 3 and 5, the barrel portions and sleeve portions are arranged in a uniform pattern to enable the inter-fitting of the identical bodies which form the coupling. Those skilled in the art will understand that the principles of the present invention can be applied to couplings which interconnect varying numbers of fluid lines in various sequences and can be used with various latching arrangements for holding the coupling bodies together.
The quick-connect fluid coupling of the present invention provides a cost advantage over prior couplings in that the coupling is formed from two identical parts. This reduces tooling and manufacturing costs. The coupling is also easy to connect and disconnect making manufacture and maintenance operations easier. Thus, the foregoing quick-connect fluid coupling achieves the above stated objectives, eliminates difficulties encountered in prior devices, solves problems and obtains the desirable results described herein.
In the foregoing description, certain terms have been used for brevity, clarity and understanding, however no unnecessary limitations are to be implied therefrom, because such words are used for descriptive purposes and are intended to be broadly construed.
Moreover, the description and illustrations given are by way of examples, and the invention is not limited to the exact details shown or described.
Having described the features, discoveries and principles of the invention, the manner in which it is constructed and operated, and the advantageous and useful results obtained, the new and useful structures, devices, elements, arrangements, parts, combinations, systems, equipment operations and relationships are set forth in the appended claims.