Background of the Invention
(1) Field of the Invention
The present invention relates to an apparatus for detecting a position of an electronic part, which includes, for example, such as resistors, capacitors, ICs and the like, which the apparatus is used when said part after having been removed out of a stick or a part storage space is attracted by attraction means, after which said part is mounted in place on a substrate, such as a printed circuit board.
(2) Description of the Prior Art
Generally, in an automatic mounting apparatus for electronic parts called a mount apparatus for automatically mounting passive elements such as capacitors or semiconductor elements such as diodes, ICs, etc. in place on a substrate, where after said electronic part has been removed out of a part storage space or a stick, the part is transferred by attraction means to a predetermined location on the substrate, it is necessary to detect a position (attitude) of the electronic part attracted to the end of said attraction means (nozzle). As for one example, Japanese Patent Application Laid-Open No. 60-103,700 discloses a system in which a conductor pattern on the print circuit board substrate is subjected to imaging as a pattern image by fluorescence.
Among semiconductor elements, LSIs shown in FIGS. 7 (a) and (b), respectively, that is, LSI called QFP (Quad Flat Package) and LSI called LCC (Leadless Chip Carrier) or PLCC (Plastic Leadless Chip Carrier) have been recently widely used. In the illumination of light (illumination light) merely from one side, the aforesaid QFP involves no problem since a terminal pin 2 is projected from a package body 1. However, in the case of the aforesaid LCC, since a terminal pin 4 is not protruded from a package body 3, imaging by use of a so-called transmission light causes recognition to be very obscure and there is the remotest chance of detecting position.
In the aforementioned prior examples, in the former example, a conductor pattern on a print substrate need be processed into a fluorescent pattern, and in addition, in the case of an electronic part such as the LCC which is not protruded from the package as previously mentioned, it is difficult to perform detection of position, which produces a disadvantage in that a lead terminal cannot be subjected to imaging.
Summary of the Invention Pg,4
It is therefore an object of the present invention to provide a new apparatus for detecting a position of an electronic part while removing the above-described disadvantages.
According to the present invention, there is provided an arrangement which comprises first and second light sources arranged at positions, respectively, between which is sandwiched an electronic part attracted by an attraction nozzle, a diffusion plate provided between said attraction nozzle and said second light sources, and an imaging means provided below said diffusion plate, wherein the light from said first light sources is irradiated on said electronic part and the transmission light from said electronic part is applied to said imaging means, or the light from said second light sources is irradiated on said electronic part and the reflected light is selectively applied to said imaging means through a through-hole of said diffusion plate to detect a position of said electronic part.
In the present invention, the light sources are suitably switched according to the state whether or not the terminal pin is protruded from the package body as in electronic parts, particularly LSI, and an image may be obtained by the imaging device.
Brief Description of the Drawings
FIGS. 1 and 2 are respectively front views of essential parts showing one embodiment of an apparatus for detecting a position of an electronic part according to the present invention;
FIGS. 3 and 4 are respectively front views of essential parts shown a further embodiment of the present invention;
FIGS. 5 and 6 illustrate the imaging state in FIGS. 1 and 3; and
FIGS. 7 (a) and 7 (b) are perspective views of QFP and LCC, respectively, which are electronic parts.
Description of the Preferred Embodiments
In the drawings, the same elements as those described in connection with the aforementioned prior art are indicated by the same reference numerals. Reference numeral 5 designates an attraction nozzle for attracting and transferring an electronic part; 6, a first light source; 7, an upper diffusion plate; 8, a second light source; 9, a lower diffusion plate; 10, an imaging means having a lens 11; and 12, an XY moving head having the attraction nozzle.
The above-described upper diffusion plate 7 and lower diffusion plate 9 are formed, for example, from frosted glass which generates scattered light at the surface portion, or an indirect illumination member formed of a polyacetal resin which generates scattered light internally.
The operation of the apparatus according to the present invention will now be described with reference to FIGS. 1 and 2. First, in the case of QFP (Quad Flat Package) type IC (hereinafter referred to as QFP) in which a terminal pin 2 is projected (overflows) from a package body 1, for example, when the QFP is removed out of a stick (not shown) and thereafter the QFP as an electronic part is attracted by the attraction nozzle 5, the first light sources 6 are turned on as shown in FIG. 1 to irradiate light on the upper diffusion plate 7. Thereby the terminal pin 2 of the QFP is irradiated through a through-hole 13 of the lower diffusion plate 9, the transmission light moves downward as indicated by the arrow to reach the imaging means 10, and an image caused by the transmission light is obtained, assuming the state view shown in FIG. 5.
On the other hand, in the case of the LSI (hereinafter referred to as LCC) of the type called LCC (Leadless Chip Carrier) or PLCC (Plastic Leadless Chip Carrier), when the LCC is removed out of a stick and thereafter the package body 1 of LCC is attracted by the attraction nozzle 5, in a manner similar to the former, the second light sources 8 are turned on as shown in FIG. 2 whereby the terminal pin 3 of LCC is irradiated by the light from the through-hole 13 of the lower diffusion plate 9, and the reflected light reaches the imaging means 10. The image caused by the imaging means 10 assumes the state view as shown in FIG. 4.
FIG. 3 shows an example which uses an electroluminescent lamp 14 having a planar face from which light is emitted (merely referred to as EL) in place of the upper diffusion plate and the first light sources in the embodiments shown in FIGS. 1 and 2. In FIG. 3, when the position detection of the terminal pin 3 of QFP is carried out, a voltage is applied to terminals 15 and 15 of the EL 14 to irradiate the light on the terminal pin 2 of the QFP, and an image caused by the irradiated light is imaged by the imaging means 10 through a through-hole 13. Then the respective terminal pins of the QFP may be detected in position in the manner similar to that shown in FIG. 1.
According to another embodiment, when the first light source 6 and the upper diffusion plate 7 are mounted on a support leg 16, when the terminal pin 2 of the QFP is imaged likewise the FIG. 1 embodiment, the light is irradiated thereon by the first light source 6 through the upper diffusion plate 7 to effect the position detection with the transmission light. In this case, the image plane caused by the imaging means assumes the state view shown in FIG. 6.
It is noted in FIG. 3 as well as FIG. 4 that when the position detection of LCC is effected, the light from the second light sources 8 is irradiated on the package body 3 of LCC from the bottom, and the reflected light having passed through the through-hole 13 reaches the imagining means 10, similarly to the FIG. 2 embodiment.
The QFP, LCC, etc. as the electronic parts are mounted in place on the print substrate (not shown) through the above-described position detection process, and the position detection in a state of being attracted by the attraction nozzle 5 is carried out accurately. For example, a computer which stores a normal attracted position reads a deviation between the normal attracted position and a detected position, and the attraction nozzle is displaced through the deviation to mount an electronic part on a print substrate or a table on which a print substrate is disposed is moved through the deviation, after which an electronic part is mounted, then the precision of mounting electronic parts may be enhanced.
According to the apparatus for detecting a position of an electronic part of the present invention, the terminal pins of the leadless type LSI called LCC or PLCC which has many terminal pins and has been considered to be very difficult in detection, may be detected by the reflected light. In addition, an LC of the QFP type in which a terminal pin is protruded from a package body may be positiondetected by the transmission light. Furthermore, position detections of electronic parts of either type of IC in which a terminal pin is protruded from a package body or a type in which a terminal pin is not projected therefrom can be selectively carried out. For this reason, the range of use of the apparatus may be extended. Therefore, the detection operation is easy, which leads to the enhancement of mounting accuracy in the after-mounting process. Thus, the present is advantageously utilized for a position detector in automatic mounting or automatic insertion of electronic parts.