Background of the Invention
I. Field of the Invention
The present invention relates to safety locks for doors. More specifically, the present invention relates to a novel and improved safety lock for mounting upon the inside of a cabinet door for selectively locking the door in a closed position against a door frame member by use of magnetic forces.
II. Description of the Related Art
In the home environment where small children are present, certain safety procedures are often recommended. Among them is the recommendation that cabinets in which dangerous chemicals, substances and equipment are stored be restricted from access by the children, so as to prevent accidental poisoning or other injuries. Many various attempts have been made to provide a child-proof device to secure cabinet doors in a closed position.
Conventional cabinetry found in the home enviroment typically includes doors mounted upon stiles with the doors including handles to facilitate opening and closing. Cabinet handles are known to come in many various shapes or forms. One method of securing or "child-proofing" the cabinet doors is by using the conventional strap or loop type devices that attach to the door handles. However, many types of handle styles are incompatible with these types of locking devices. This is especially true where the cabinet doors have no handles but use a gripping ledge as a handle for opening and closing purposes.
Previously known safety locks have traditionally been mounted upon the exterior of the cabinet. In certain cabinet styles, it is preferred that any type of lock mechanism be concealed from view to prevent spoiling of the aesthetic appearance of the cabinetry.
In order to maintain the aesthetic appearance of the cabinets, several locks have been devised for mounting upon the inside of the cabinetry. The hidden or concealed locks, due to their hidden nature, provide better protection than visually apparent locks. One type of the concealed lock requires modification of the cabinet door to permit a lock release mechanism to protrude through the door itself. However, this type of lock may detract from the overall appearance of the cabinetry. Another type of concealed lock requires that the door be partially opened to disengage the locking of the door. As a result, partial entry may be sufficient to cause harm to the individual, if access can be made to the contents inside the cabinet. Furthermore, viewing of the opening procedure by a child may be sufficient for him or her to repeat the procedure when left unattended.
It is, therefore, an object of the present invention to provide a novel and improved concealed lock mechanism for securing a door in a closed position against a door frame member.
Summary of the Invention
The present invention is a novel and improved safety lock for selectively locking a door in a closed position against a door frame member. The lock includes a body having a substantially planar mounting surface for engaging the face of a door and also a throughbore substantially parallel to the mounting surface. Means are included for coupling the body to the door while a magnetic bolt is disposed within the throughbore for slidable movement between a retracted position and an extended position. When in the extended position, a portion of the bolt extends outwardly from the body. Retainer means is included for limiting the travel of the bolt between the retracted and extended positions. The lock further includes striker means for mounting to the door frame member for engaging the bolt when in the extended position so as to secure the door against the door frame member in a closed position.
The body is mounted typically to the inside face of the door while the striker means is correspondingly mounted to the door frame member interior of the cabinet structure. A magnet key is positioned adjacent the outside face of the door in a region surrounding the location of the lock so as to magnetically engage and disengage the bolt from the striker means.
Brief Description of the Drawings
These and other features, objects, and advantages of the present invention will become more fully apparent from the detailed descriptions set forth below when taken in conjunction with the drawings in which like reference characters identify correspondingly throughout and wherein:
FIG. 1 is a side elevation view of the lock of the present invention mounted upon a door and associated door frame;
FIG. 2 is an enlarged sectional view taken on line 2--2 of FIG. 1;
FIG. 3 is an enlarged sectional view taken on line 3--3 of FIG. 1;
FIG. 4 is a view similar to FIG. 3, with the bolt retracted by application of a magnet; and
FIG. 5 is a side elevational view of an alternative body configuration of the lock of the present invention.
Detailed Description of the Preferred Embodiments
Referring now to FIG. 1, illustrated therein is lock assembly 10 which includes a rectangular box-shaped body 12 adapted for mounting upon the inside surface 14 of cabinet door 16 and a striker 18 mounted upon cabinet frame member 20. Assembly 10 includes in body 12 cylindrical throughbore 22 in which a cylindrical bolt 24 is disposed.
Body 12 is typically formed from a non-magnetic material such as ABS plastic by injection molding or milling techniques. In injection molding it is preferable to reduce the ultimate amount of material required to fabricate body 12. Therefore, as illustrated in FIG. 1, portions 26 are removed from the region adjacent throughbore 22. Bolt 24 positioned within throughbore 22 is typically an alnico magnet.
Referring to FIGS. 1 and 2, body 12 is formed with throughbore 22 extending the length of body 12 between body ends 28 and 30 and centered about a lateral axis. Body 12 has a substantially planar mounting surface 32 for positioning against door inside surface 14. Throughbore 22 is also substantially parallel to mounting surface 32. Body 12 includes a pair of mounting holes 34 which perpendicularly extend through body 12 from surface 36, opposite mounting surface 32, to mounting surface 32. Mounting holes 34 are typically formed in body 12 spaced apart on opposite sides of throughbore 20 and intermediate of body ends 28 and 30. Mounting holes 34 may be countersunk adjacent surface 36 for receiving the heads of screws 38 which are positioned in a respective one of mounting holes 34. Screws 38 are typically fabricated from a magneto-metallic material to permit conduction of magnetic fields. The threads of screws 38 engage door 16 from surface 14 and extend therein a distance sufficient such that a magnet positioned on outside surface 40 of door 16 would be conducted by screws 38 to move bolt 24 within throughbore 22. It is preferred that when body 12 is mounted to door 16, throughbore 22 be in a substantially horizontal position.
Referring now to FIGS. 3 and 4, body 12 is mounted upon door 16 as previously described. In FIG. 3, magnetic bolt 24 is positioned in an extended position similar to that illustrated in FIG. 1. In the extended position, a portion of bolt 24 adjacent bolt end 42 extends beyond end 28 of body 12, body end 28 facing striker 18. At the opposite end of bolt 24, bolt end 44, is mounted sleeve 46. Sleeve 46 acts in combination with throughbore 22 as a means for limiting the axial travel of bolt 24 towards striker 18.
Throughbore 22 is formed with an enlarged cross-sectional throughbore portion 48 extending a length from body end 30 towards mounting holes 34. Throughbore 22 is formed with a smaller dimensional cross-sectional throughbore portion 50 extending from body end 28 beyond mounting holes 34. The intersection of throughbore portions 48 and 50 form shoulder 52. Sleeve 46 abutts against shoulder 52 to restrict the travel of bolt 24 beyond the extended position.
Body 12 may further include a hole 54 which is formed so as to perpendicularly extend into throughbore 22. A metallic pin 56 is positioned in hole 54. Pin 56 provides a means for restricting the travel of bolt 24 within throughbore 22 to prevent bolt 24 from exiting throughbore 22 at body end 30.
FIG. 4 illustrates bolt 24 in a retracted position. In the retracted position, bolt 24 does not protrude beyond body end 30. In addition, bolt end 44 may be magnetically attracted to pin 56 to assist in holding bolt 24 in the retracted position, depending upon the composition of pin 56. Pin 56 may be either formed from a non-magnetic material such as aluminum or plastic, or from a magnetic metal such as steel or any other ferric material.
With reference to FIGS. 3 and 4, it is preferred that body 12 be mounted in a specific location to achieve optimum performance. With regard to FIG. 3, a dimension A is indicated as being the distance from the center of screw 38 to bolt end 42 of bolt 24 when bolt 24 is in the extended position. Referring to FIG. 4, when bolt 24 is in the retracted position, the distance between the center of screw 38 and bolt end 44 is labeled as dimension B. It is preferred that the dimension A equal that of dimension B. This particular arrangement of the screws positioned adjacent the throughbore, in conjunction with the dimensional standards for the bolt in the retracted and extended positions with respect to the screws, provides a unique feature to the invention. It is discovered that when the dimension A equals that of dimension B the bolt experiences a "springy" condition when in either the retracted or extended position. For example, when the bolt is in the extended position, the application of a slight inward force applied to the bolt is repulsed. Upon removal of this inward force, provided it was insufficient to force the bolt into the retracted position, the bolt springs outwardly to the original extended position. This action is also experienced when a similar outward force is applied to the bolt when in the retracted position. This spring action provides a unique resiliency for the bolt to change from one position to another without application of a force sufficient to overcome the magnetic forces of the bolt upon the screws. In normal placement of the lock assembly, shaking of the door or cabinet will not overcome this spring force to change the position of the lock.
Referring to FIG. 3, striker 18 is formed in an L-shaped configuration with leg 58 affixed by screw 60 to frame member 20. The other leg or land 62 to striker 18 is perpendicular to leg 58 and engages the portion of bolt 24 adjacent bolt end 44. Striker 18 is preferably made from a durable, rigid, non-magnetic material such as aluminum or plastic. In the alternative, a hole may be bored into frame member 20 for receiving bolt 24 in the extended position.
The magnetic field of magnet key 64 when positioned in the region adjacent lock assembly 10 adjacent the door outside face 40 influences the magnetic field of bolt 24. The magnetic field of magnet 64 is conducted by screws 38 to force travel of bolt 24 in throughbore 22. The conductance of the magnetic field by screws 38 in combination with the magnetic field of bolt 24 forces bolt 24 to slide within throughbore 22 depending upon the polarity position of the respective magnets 64 and 24. In FIGS. 3 and 4, bolt ends 42 and 44 are respectively illustrated as being magnetic North (N) and South (S) poles. It should be understood that the specific pole position may be reversed if desired.
In a preferred embodiment such as illustrated in FIGS. 1-4, body 12 may be constructed having a length from end 28 to end 30 of 1.75 inches, a thickness measured between mounting surface 32 and surface 36 of 0.5 inches and a height of approximately 0.95 inches. Throughbore portion 50 is typically a cylindrical bore of 0.30 inches in diameter while throughbore portion 48 is also a cylindrical bore of 0.39 inches in diameter. Magnet 24 is typically an alnico magnet having a diameter preferably in the range of 0.1875-0.25 inches, and a length of 1.375 inch. Screws 34 are typically steel screws either 1.00 or 1.25 inches long and sufficient to penetrate into wood or other non-metallic material cabinet doors respectively 0.75 or 1.00 inches thick. Sleeve 46 is typically a tube-shaped member formed of aluminum, plastic or nylon.
FIG. 5 illustrates an alternate embodiment of the present invention. The embodiment as illustrated in FIG. 5 is configured for mounting upon either a cabinet door or a drawer. Body 100 is of a construction similar to that of body 12 in FIGS. 1-4. Body 100 includes a throughbore 102 similar to that of throughbore 22 and has enlarged and smaller throughbore portions. The configuration illustrated in FIG. 5 enables the lock to work with throughbore 102 in a vertical position. Pin 104 magnetically attracts bolt 106 when in the retracted position to prevent it from falling into the extended position, the extended position illustrated in FIG. 5. It is preferred that pin 104 be formed from a metallic material such as steel or any other ferric material. Body 100 includes a mounting hole (not shown) into which a single mounting screw 108 is positioned to affix body 100 to a door or drawer. Bolt 106 may further include a retaining sleeve 110 which functions in a manner similar to that as discussed with reference to sleeve 46 of FIGS. 1-4. Body 100 may further include a protrusion 112 which protrudes from the mounting surface of body 100. Protrusion 112 engages a preformed hole or a dimple in the inside surface of the door or drawer to prevent rotation of body 100 when affixed by screw 108 to the door or drawer.
The previous description of the preferred embodiments are provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without the use of the inventive faculty. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.