US 4,835,946 AGrant
Article Transport Apparatus
Issue Date:1989-06-06
•57 Claims
•12 Drawing Sheets
Abstract
In a case packing machine, an article transport apparatus for transporting groups of containers from a continuously-running infeed conveyor of the case packing machine to a case loading station is disclosed. The article transport apparatus includes a reciprocating carriage having longitudinally extending bladders which are inflatable for gripping a group of containers to the carriage. The reciprocating carriage moves upstream to encompass a group of containers, and upon inflation of the bladders, the bladders grip the group of containers to the carriage. The carriage then moves downstream, and upon deflation of the bladders, deposits the group of containers at the loading station. As the reciprocating carriage moves away from the infeed conveyor towards the loading station, a space free of containers, or gap, is created temporarily on the infeed conveyor, through which a pivoting stop bar arrangement pivots upwardly from below the infeed conveyor to a position above the infeed conveyor for restraining the containers on the infeed conveyor. The pivoting stop bar arrangement restrains the containers on the infeed conveyor until the reciprocating carriage returns to grip another group of containers. Individual lane conveyors are provided between conveyor lane dividers which allow the conveyor lane dividers to be supported from lower portions thereof.
Metadata
Assignee
- Hartness International
Inventors
- Thomas S. Hartness
- Robert G. Hartness
Application Information
Application Number:US 1263625
Filing Date:1987-11-30
Priority Date:1987-01-28
Art Unit:321
Classifications
IPC:
B65B 3536B65B 3544B65B 3902
Field of Search:
53539;543;247;248;251;261;262
Patent Drawings (12 sheets)
Description
Background of the Invention
The present invention relates gnerally to case packing machines, and more particularly to case packing machines where containers or other articles are transferred from an infeed conveyor to a case loading station.
Case packing machines for packing bottles or other containers into compartmentalized and noncompartmentalized cartons are widely used. Typically, such case packing machines utilize a continuously-running infeed conveyor belt to advance the containers in side by side rows to a dead plate adjacent a loading station. From the dead plate, the containers are moved to the loading station. Once the containers are moved to the loading station, they are aligned in a grid structure, which commonly employs actuatable bars which support the containers immediately before being loaded in a case. Upon actuation of the bars, the containers are dropped as a group into the case positioned below the loading station.
Packing of the containers into the grid structure from the dead plate is usually done intermittently. Consequently, those containers positioned on the dead plate during the time between intermittent loadings of the grid structure experience line pressure exerted by upstream containers still being advanced by the continuously-running infeed conveyor belt. The line pressure, when exerted on the containers positioned on the dead plate, can result in undesirable distortion, jamming, or even breakage of containers, especially odd-shaped, flexible, or slender profiled containers, making difficult the correct loading of the grid structure with the containers. Such creates special problems in that, today, shapes of containers are consistently being changed from the traditional round shape to triangular, rectangular, square, or oblong shapes and the like. Further, because of the increased use of plastic containers, the problem with containers compressing and deforming under the influence of upstream conveyor line pressure is increased.
One particular problem arises with the packing of flask or oval-shaped containers. With these type of containers, there is a tendency for the narrow sides of adjacent containers to overlap each other or "shingle", causing hte containers to become disordered. Because the containers to be packed are typically transported through walled lanes for maintaining the containers in rows, if the disordered configuration of "shingling" occurs, the containers may force outwardly on the walled lanes, causing the walls of the lanes to bulge such that containers transported in adjacent lanes are impeded to the point that they may no longer move. In such a situation, the lanes adjacent the dead plate area will become jammed such that the packing machine must be shut down in order for the situation to be alleviated.
Various case packing machines have been patented for transferring containers from an infeed conveyor to a case loading station. U.S. Pat. No. 3,273,723, granted to Anderson, discloses a packing machine having a bottle gripping head for gripping the upper portions of bottles on a conveyor and for transporting the bottles from the conveyor to a packing case. U.S. Pat. No. 3,327,450, granted to Carter, discloses a case packer having a pick-up head equipped with vacuum cups for transporting containers from a conveyor to a case packing station. U.S. Pat. No. 3,965,650, granted to Nussbaum, discloses a case packing machine having a removable drop plate assembly disposed beneath containers transported by a conveyor such that after the conveyors have advanced to a pre-packing staging position, the drop plate assembly is shifted for allowing the containers to fall into an underlying carton. And, U.S. Pat. No. 4,457,121, granted to Johnson, et al., discloses a bottle packing machine having a rotating grid structure which receives containers from a conveyor and transfers them downwardly into a case.
More pertinent to the present invention are several patented case packing machines having structures which pick up articles through the use of inflatable members, the inflatable members then being used to transport the articles. For example, U.S. Pat. No. 3,826,382, granted to Zappia, entitled, "Case Packer" discloses a case packer having a gripper assembly which includes diaphragms. The diaphragms are inflatable for gripping bottles to the gripper assembly. A conveyor is provided for bringing the bottles to the gripper assembly for accumulation in the gripper assembly. When the gripper assembly has been filled with bottles by the conveyor, the diaphragms are inflated to grip the bottles to a carriage, and the carriage is either reciprocated or oscillated for loading the bottles upright or upside-down, respectively, in packing cases upon deflation of the diaphragms.
U.S. Pat. No. 4,048,783 granted to Raudat et al., entitled, "Case Loader With Invert Grid and Pushdown Feature", discloses a device which includes a grid for receiving articles as the articles are fed across a dead plate by an infeed conveyor. The grid structure includes rails which support the articles advanced therein. The grid structure also includes inflatable lane dividing elements having bladders for expanding outwardly to retain the articles with the grid structure during subsequent rotation of the grid structure. This allows for the loading of the bottles in an inverted position into a case. Before the grid structure is inverted, it is retracted slightly, from a position as shown in FIG. 2B of the patent to a position as shown in FIG. 3B, to allow clearance between itself and upstream portions of the machine.
U.S. Pat. No. 3,834,117, granted to Gift, entitled, "Lane Defining Apparatus for Handling Articles in Columns", discloses a device having wall means which include bladders for expanding outwardly to retain articles to a grid structure as the grid structure is inverted for depositing the articles upside-down in the packing case. Line pressure generated by upstream articles on the infeed conveyor moves the articles into lanes of the grid structure.
Other types of container transport devices include inflatable gripping assemblies. One such assembly is disclosed in U.S. Pat. No. 2,784,997, granted to Baumann. Another such assembly is the Schaberger Pneumagrip manufactured by Pneumatic Scale Corporation of Quincy, Massachusetts. However, these devices are for depalletizing containers, not for transferring containers from an infeed conveyor to a case loading station.
Further, applicant has knowledge of a machine whereby an inflatable device is used to force articles traveling single-file on a conveyor against a fixed surface for stopping and starting the flow of the articles by the conveyor. Applicants consider the present invention fully patentable over this inflatable device and the patented devices cited above.
Summary of the Invention
It is an object of the present invention to provide a packing machine for automatically and efficiently packing containers in cases.
Another object of the present invention is to provide an article transport apparatus for transporting articles from an infeed conveyor to a loading station.
Another object of the present invention is to provide an article transport apparatus which eliminates over-lapping of containers transported thereby.
Another object of the present invention is to provide an article transport apparatus having gripping means configured to inherently grip a predetermined number of containers for transport with the article transport apparatus.
Another object of the present invention is to provide an article transport apparatus which eliminates the need of a conventional dead plate normally associated with an infeed conveyor.
Another object of the present invention is to provide an article transport apparatus having gripping means which can readily grip articles of various shapes and sizes.
Another object of the present invention is to provide an article transport device which eliminates the need for actuatable container support bars in the grid structure.
Another object of the present invention is to provide inflatable bladders which expand laterally to grip containers.
Another object of the present invention is to provide means for varying the amount of lateral expansion of the bladders upon inflation.
Another object of the present invention is to provide means for inflating and deflating the bladders and means for recessing the bladders when deflated to prevent contact thereof with containers.
Another object of the present invention is to provide a gap in the flow of containers on a conveyor through which container stop means may act for stopping upstream containers on the conveyor.
Another object of the present invention is to provide tracks defined in lane partitions, the tracks being adapted for carrying the bladders therein.
Still another object of the present invention is to provide an article transport apparatus which is of relatively simple construction.
Yet another object of the present invention is to provide an article transport apparatus which allows for an increased rate of packing of containers per a specified conventional input conveyor rate.
Generally, the present invention includes a case packing apparatus for loading groups of articles into cases. The case packing apparatus comprises conveying means for supplying a stream of articles in a plurality of aligned rows in a predetermined direction. A receiving station receives articles supplied by the conveying means in the plurality of aligned rows, and a loading station is provided for loading articles in the plurality of aligned rows into cases. Stop means are provided for stopping articles upstream thereof in the plurality of aligned rows at the receiving station. A carriage movable between the receiving station and the loading station carries a predetermined number of articles in the plurality of aligned rows from the receiving station to the loading station, the carriage defining a receiving end having article passageways through which articles may be received. Carriage transfer means move the carriage to a receiving position in a direction opposite the predetermined direction of the stream of articles supplied by the conveying means for causing the receiving end of the carriage to receive said articles upstream of the stop means at the receiving station, thereby allowing the carriage to encompass the predetermined number of articles at the receiving station upstream of the stop means. Article engagement means carried by the carriage selectively engage articles encompassed by the carriage and substantially fix the articles to the carriage for movement therewith. The carriage transfer means moves the carriage to the loading station in substantially the predetermined direction of the flow of articles supplied by the conveying means, after engagement of the article engagement means with the articles encompassed by the carriage. Means are provided for disengaging the article engagement means for depositing articles carried by the carriage at the loading station. And, loading means associated with the loading station load the articles deposited at the loading station into cases. More specifically, substantially the entire motion of the carriage between the receiving station and the loading station is generally rectilinear and is accomplished by reciprocating actuation means attached to the carriage.
The article engagement means includes actuatable longitudinally extending gripping means attached to the carriage for receiving the articles, the actuatable longitudinally extending gripping means, upon actuation thereof, gripping the articles in the plurality of aligned rows for substantially fixing the articles with respect to the carriage. The longitudinally extending gripping means preferably include fluid pressurizable means which engage, upon pressurization thereof, the articles for substantially fixing the articles with respect to the carriage, thereby allowing movement of the articles with the carriage. The fluid pressurizable means allow, upon depressurization thereof, for the carriage to move relative to the articles. The fluid pressurizable means are pressurized when the carriage is at the receiving station and depressurized when the carriage is at the loading station.
Pressurization of the pressurizable means is accomplished in one embodiment of the present invention by a pressurized fluid source of a predetermined pressure. The pressurized fluid source is for pressurization of the fluid pressurizable means upon the carriage moving into proximity with the receiving station. Depressruization of the pressurizable fluid means includes depressurization means having a fluid receiver communicating with the fluid pressurizable means for depressurizing the fluid pressurizable means by receiving the pressurized fluid therefrom upon the carriage moving into proximity with the loading station.
Alternately, pressurization of the pressurizable means can be accomplished by a first pressurized fluid source of a first pedetermined pressure and a second pressurized fluid source of a second predetermined pressure, the first predetermined pressure being of higher pressure than the second predetermined pressure. The first pressurized fluid source is for the initial pressurization of the fluid pressurizable means upon the carriage moving into proximity with the receiving station, and the second pressurized fluid source is for maintaining pressurization of the fluid pressurizable means after the initial pressurization of the fluid pressurizable means by the first pressurized fluid source.
Pivoting stop means are associated with the conveying means for pivoting through an arcuate path to contact the articles for restraining movement thereof by the conveying means. The pivoting stop means pivot between a restraining position for the contact with the articles and a retracted position away from the conveying means for allowing the articles to be transferred by the conveying means. Actuation means are attached to the pivoting stop means for pivoting the pivoting means in the arcuate path between the restraining position and the retracted position. The movement of the carriage provides a gap in the flow of articles transferred by the conveying means through which the pivoting stop means may pivot generally unimpeded for contacting the articles. The pivoting stop means is situated generally below the conveying means when in the retracted position and generally above the conveying means when in the restraining position, the pivoting stop means being pivoted upwardly from the retracted position in the arcuate path to the restraining position.
A plurality of partitions may be associated with the receiving station for defining a plurality of individual lanes. An endless conveyor member is provided in each of the plurality of individual lanes which extends between the partitions defining the individual lanes. The endless conveyor member frictionally contacts the articles for transporting the articles thereon along the individual lane in which the endless conveyor member is provided. Drive means are connected to each endless conveyor member for moving the endless conveyor member along the individual lane associated therewith. Means are provided for rigidly fixing lower portions of the partitions with respect to one another for allowing the articles to be freely transported between the partitions by the endless conveyor members. Preferably, the endless conveyor members are roller chains.
Brief Description of the Drawings
The foregoing as well as other objects of the present invention will be more apparent from the following detailed description of the preferred embodiment of the invention, when taken together with the accompanying drawings, in which:
FIG. 1 is a plan view of an article transport apparatus constructed in accordance with the present invention;
FIG. 2 is a plan view of an article transport apparatus constructed in accordance with the present invention;
FIG. 3 is a partial side elevational view, with parts cut away, of carriage transfer means constructed in accordance with the present invention;
FIG. 4 is a perspective view of an article transport apparatus constructed in accordance with the present invention;
FIG. 5 is a fragmentary perspective view of a pivoting stop means assembly constructed in accordance with the present invention;
FIG. 6 is a cross-sectional view of a portion of the article transport apparatus taken along line 6--6 of FIG. 2;
FIG. 7 is a partial perspective view, with parts cut away, of pressurizable means constructed in accordance with the present invention;
FIG. 8 is a fragmentary plan view of an article transport apparatus having pressurizable means constructed in accordance with the present invention;
FIG. 9 is a partial plan view of an alternate embodiment of pressurizable means constructed in accordance with the present invention;
FIG. 10 is a schematic representation of means for pressurizing and depressurizing pressurizable means constructed in accordance with the present invention;
FIG. 11 is a partial plan view of an alternate embodiment engagement means constructed in accordance with the present invention;
FIG. 12 is a side elevational view of the alternate embodiment engagement means shown in FIG. 11;
FIG. 13 is a partial plan view of a further alternate embodiment engagement means constructed in accordance with the present invention;
FIG. 14 is a sectional view along lines 14--14 of FIG. 12;
FIG. 15 is a partial perspective view of a preferred form of pressurizable members constructed in accordance with the present invention;
FIG. 16 is a sectional view along lines 16--16 of FIG. 15 showing pressurizable members constructed in accordance with the present invention in a deflated state, the deflated pressurizable members being recessed from the articles to be transported;
FIG. 17 is a sectional view of pressurizable members constructed in accordance with the present invention in an inflated state;
FIG. 18 is a sectional view of an alternate form of bladders constructed in accordance with the present invention; and
FIG. 19 is a schematic representation of preferred means for pressurizing and depressurizing pressurizable means constructed in accordance with the present invention.
Description of a Preferred Embodiment
Referring to the drawings in detail, wherein like reference characters represent like elements throughout the various views, a case packing machine is illustrated in FIG. 1 and is designated generally by the reference character 10. Case packing machine 10 includes conveying means generally A, a receiving station generally B, container stop means generally C, a carriage generally D, article engagement means generally E attached to carriage D, loading station generally F, and loading means generally G. Articles or containers 12 are transferred from an article supply source (not shown) by conveying means A to receiving station B. Once at receiving station B, stop means C move to a restraining position for restraining upstream containers 12 from further movement by conveying means A. Carriage D then moves towards receiving station B and encompasses containers 12 upstream of stop means C at receiving station B. Upon encompassment of containers 12 by carriage D, engagement means E engage containers 12 at receiving station B to fisx containers 12 with respect to carriage D. Stop means C move to a retracted position as carriage D moves away from receiving station B. After carriage D have moved away from receiving station B, stop means C move back to a restraining position to again engage subsequently arriving upstream containers 12, which are constantly being supplied receiving station B by conveying means A, which is typically continuously moving. Carriage D then moves to loading station F with containers 12 being carried therewith. Once at loading station F, engagement means E release containers 12 into loading means G. After containers 12 have been released from carriage D by engagement means E at loading station F, carriage D returns to receiving station B to engage another group of containers 12 thereat upstream of stop means C.
Conveying means A includes a conventional conveyor belt 14 disposed between frame rails 16, 17 of case packing machine 10. Conveyor belt 14 is propelled by a drive shaft 18 which is mounted between frame rails 16, 17 with bearings 20. Drive shaft 18 is rotated by a motor 22 acting through a drive chain 24. Positioned above conveyor belt 14 are partitions or lane dividers 26, 28, 30, and 32. Lane dividers 26, 28, 30, and 32 define therebetween lanes 27, 29, and 31. Containers 12 are carried in an aligned, row-by-row ordered configuration by conveyor belt 14 in lanes 27, 29, and 31. While only three lanes have been shown, it is to be understood that a greater or lesser number of lanes could be provided without exceeding the scope of the present invention.
Provided at the terminus 33 of conveyor belt 14 are endless conveyor members 34 which extend in substantially the same direction as does conveyor belt 14. One endless conveyor member 34 is provided in each lane 27, 29, and 31 for frictionally contacting containers 12 for transporting containers 12 thereon along the individual lanes 27, 29, and 31, in which the endless conveyors 34 are provided. Each endless conveyor member 34 is preferably a roller chain 36, although other endless conveyor members such as belts, cords, and the like could also serve as endless conveyor members 34. As shown in FIG. 4, channel members 38 are provided endless conveyor members 34 for allowing endless conveyor member 34 to be carried therein. Channel members 38 are provided a tapered end 40 at one end thereof for placement adjacent the terminus 33 of conveyor belt 14. Containers 12 being transported by endless conveyor members 34 may slightly contact upper surfaces 44 of channel members 38 as containers 12 are propelled through the lanes 27, 29, and 31, but each endless conveyor member 34 projects slightly above upper surfaces 44 of channel members 38 to ensure sufficient contact with the bottoms of containers 12 for allowing transport thereof by endless conveyor member 34. Each endless conveyor member 34 is provided a driving pulley or sprocket 46 and a driven pulley or sprocket 48. Driven sprockets 46 are connected to a common drive shaft 50 which is drivingly connected to motor 22 by drive chain 52. Drive shaft 50 is supported between frame rails 16, 17 by bearings 54.
As shown in FIG. 5, use of endless conveyor members 34 for propelling rows of containers 12 through lanes 27, 29, and 31 allows for lane dividers 26, 28, 30, and 32 to be supported by lower portions 56 thereof by bracket assemblies 57 (only one shown). Since lane dividers 26, 28, 30 and 32 can be supported by lower portions 56 with bracket assemblies 57, instead of from above conventional overhead support structure as is ordinarily done, the lane dividers can be rigidly fixed with respect to one another such that should containers 12 in one lane jam, the lane dividers bordering that lane would be supported sufficiently such that those lane dividers would not bulge outwardly to impede flow of containers 12 in adjacent lanes. Also, due to their secure fixing, the partitions are prevented from moving with respect to one another during inflation of article engagement means E. The provision of endless conveyor members 34 in individual lanes 27, 29 and 31 thus eliminates the need for an overhead suport structure of lane dividers 26, 28, 30, and 32.
Receiving station B is approximated by the area above endless conveyor member 34 which is encompassed by carriage D when carriage D is at its furthermost portion over endless conveyor members 34. Containers 12 being transported by conveying means A are transported by conveyor members 34. Containers 12 being transported by conveying means A are transported by conveyor belt 14 to endless conveyor members 34, which then transport containers 12 to receiving station B.
Stop means C includes pivoting bars 58 which pivot from a retracted position, shown in phantom in FIGS. 2 and 5, to a substantially vertical container restraining position for restraining movement of containers 12 on endless conveyor member 34. When pivoting bars 58 are in the retracted position, containers 12 may pass over pivoting bars 58 relatively unrestrained. Pivoting bars 58 are connected to a common pivotng shaft 60 which has on one end thereof a flange 62 to which a shaft 64 of a double action pneumatic cylinder 68 is connected by means of a pivotal connector 70. Upon actuation of double action pneumatic cylinder 68, shaft 64 advances to cause pivoting shaft 60 to move pivoting bars 58 from the retracted position to the restraining position for restraining movement of containers 12 on endless conveyor members 34. Pivoting bars 58 are very versatile in that they can be used to stop a wide variety of container styles. It is to be understood that various other means could be provided for stopping movement of containers 12 on conveying means A, such as vertically reciprocating stop means (not shown) or laterally extending stop means (not shown) which would extend transverse to the flow of containers 12 for restraining movement thereof.
Carriage D includes interior frame members, generally 72, and exterior frame members 74, as illustrated in FIGS. 2 and 7, which are preferably constructed of steel; although any other suitable material could be used. Each interior frame member 72 includes at one end thereof a sliding block 76 having upper and lower longitudinally extending grooves 78. Sliding block 76 is attached to interior frame member 72 by bolts, screws, rivets, or the like and is preferably constructed of brass, although any other suitable material could be used. Attached to the other end of interior frame member 72 is a sliding conduit block 80 having upper and lower longitudinally extending grooves 81 and internal passages 82. Sliding conduit block 80 is attached to interior frame member 72 by means of bolts 84 which extend longitudinally from interior frame member 72 and pass through sliding conduit block 80, extending outwardly from a rear portion thereof. Nuts 86 fix sliding conduit block 80 to interior frame member 72.
In another embodiment, as illustrated in FIG. 15, an alternate form of sliding blocks 76 is illustrated and is referred to generally as 300. Sliding block 300 is attached to interior frame member 72 and bladder 88 in substantially the same way as sliding block 76 is attached to interior frame member 72 and bladder 88. A feature of sliding block 300 is that it has a tongue-in-groove connection with rails or vertical support members 302, except that the tongue portion of the connection is provided on sliding block 300 and is referred to generally as 304. This is in contrast to the tongue-in-groove connection of sliding block 76, wherein milled rail portions 98 form the tongue portion of the tongue-in-groove connection between sliding blocks 76 and rails 96.
By providing block 300 with tongue portions 304, rails 302 can be of composite construction. In other words, rails 302 can be formed using two outer rail member 306, 308 and a center rail member 310 to form a groove, generally 312, in which tongue portions 304 of sliding blocks 300 may slide. Rails 302 are preferably formed of stainless steel, although any other suitable materials could be used. In a preferred embodiment, outer rail members 306, 308 are formed from 1/16 inch thick sheets of stainless steel, while center rail member 310 is formed from 1/8 inch sheets of stainless steel. Outer rail members 306, 308 and center rail member 310 can be joined together by any suitable fastening means but are preferably joined to one another by welding. Sliding blocks 300 perform substantially the same function as the sliding blocks 76 for allowing interior frame members 72 having bladders 88 to be reciprocated back and forth between recieving station B and loading station F by carriage transport means 126.
Encircling interior frame member 72 and extending substantially the length thereof is an airbag, or, fluid pressurizable bladder 88 for engaging, upon inflation thereof, the sides of containers 12. Bladder 88 is preferably constructed of fabric reinforced tubing having a slick surface finish, although any other suitable inflatable material could be used, such as rubber or the like. Bladder 88 is closed or sealed at one end of interior frame member 72 adjacent sliding block 76. At the other end of interior frame member 72, bladder 88 is attached to sliding conduit block 80 in a manner for communicating with internal passages 82 of sliding conduit block 80. Bladder 88 is illustrated as being attached to a collar portion fo sliding conduit block 80 by the wrapping of cord 90 around the exterior surface of bladder 88 to bind bladder 88 to the collar for an air tight seal.
Vertical support members 92 are continuations of slots 94 having rails 96 and milled rail portion 98 with which grooves 78 of sliding block 76 and grooves 81 of sliding conduit block 80 engage for sliding movement. Alternately, as shown in FIG. 5, vertical support members could be of laminated construction as are vertical support members 302, wherein center rail member 310 would project above outer rail members 306, 308 to create rail portions 98, instead of center rail member 310 being recessed below outer rail members 306, 308 to create groove 312. Grooves 81 of sliding conduit block 80 engage rails 96 while grooves 78 of sliding block 76 engage milled rail portions 98. Sliding conduit block 80 engages a conduit draw bar 102 such that when conduit draw bar 102 is moved towards and away from receiving station B, interior frame members 72 will also be moved towards and away from receiving station B via sliding movement of sliding blocks 76 and sliding conduit blocks 80 in rails 96 and milled rail portions 98.
Each exterior frame member 74 is provided a side plate 104 having perpendicularly extending rollers 106 extending from an upper side 108 and a lower side 110 thereof. Rollers 106 engage in channels 112 disposed outwardly of vertical support members 92. Other than the provision of side plate 104 and rollers 106, exterior frame members 74 are substantially the same as interior frame members 72. Side plate 104 of exterior frame member 74 allows for increased rigidity of exterior frame member 74 such that when bladders 88 are inflated, the tendency for exterior frame members 74 to bulge outwardly will be diminished.
In an alternate embodiment, as illustrated in FIG. 15, exterior frame member 74 is provided with an alternate means for being reciprocated along rails 302. The alternate means includes providing an alternate exterior frame member 314 having bladder 315 securely attached thereto such that when a bladder 315 is inflated, the bladder 315 is sealed about frame member 314 such that air does not leak therefrom. Alternate exterior frame member 314 is fixedly attached to a block 316 which extends along a substantial portion of frame member 314. Block 316 is attached to frame member 314 by bolts 318. Attached to the back side of block 316 are slides 320, 322. Slides have upper grooves 324 and lower grooves 326 which engage with an upper rail member 328 and a lower rail member 330. Also provided on the back side of block 316 are roller assemblies, generally 332. Roller assemblies are fixedly attached to the back side of block 316 by any suitable fastening means or welding. Roller assemblies 332 each include two spaced apart supports 334, 336. Disposed horizontally between supports 334, 336 are transverse rollers 338 which are attached by bolts 340 between supports 334, 336 for rotation.
Tranverse roller 338 engage with a side surface of a rail member 342 during movement of carriage D between receiving station B and loading station F. Upon inflation of bladder 315, block 316 will be forced outwardly due to bladder 315 pressing against containers 12 in the adjacent lane. When this happens, tranverse rollers 338 operate to facilitate movement of carriage D and alternate exterior frame members 314 back and forth by riding on rail member 342.
Also extending from supports 334, 336 of roller assemblies 332 are upper horizontal rollers 344 and lower horizontal rollers 346. Upper and lower horizontal rollers 344, 346 engage upper and lower surfaces of rail member 342 as carriage D reciprocates back and forth. Upper and lower horizontal rollers 344, 346 aid in retaining alignment of transverse roller 338 with rail member 342 and also aid in supporting block 316 and the attachments thereto.
Article engagement means E includes bladders 88 which, upon inflation thereof, engage articles or containers 12 disposed between frame members 72, 74 of carriage D. As shown in one lane only for illustrative purposes in FIG. 6, a bladder 88 is disposed on one side of each lane 27, 29, and 31 can be provided with a low friction or slick finished member 114, such as a strip of nylon or the like, which extends substantially the length of the bladder 88 less the width of one container 12. Slick finished member 114 allows, upon inflation of bladders 88, for bladders 88 to grip the sides of containers 12 such that oval, rectangular, or flask-shaped containers 12 may move from an overlapping or "shingled" position to an ordered, aligned configuration, due to the relative difference of surface friction or slickness between the bladder 88 provided the slick finished member 114 and the bladder 88 not so provided.
As shown in FIG. 9, in place of slick finished member 114, rail members 117 can be provided to the lanes alternatingly with bladders 88 instead of the bladder 88--slick finished member 114 arrangement of FIG. 6. Rail members 117 are attached by blocks 121 to conduit draw bar 102 and function similarly to slick finished members 114 to provide a relative difference of surface friction or slickness to eliminate shingling of containers 12 upon inflation of bladders 88. Pads 119 may be provided on upstream portions rail members 117 to fixedly engage a reference container 115 in each lane upon inflation of bladders 88. The engagement of reference containers 115 allows containers 115 to be used as reference containers for setting up and monitoring case packing machine 10. Accordingly, it is desirable for containers 115 to remain stationary and for the linear expansion in the length of a row of containers 12, which inherently takes place upon the inflation of bladders 88 and corresponding removal of container overlapping or shingling, to occur downstream of reference containers 115.
Article engagement means E also includes, as shown in FIG. 10, pressurization means and depressurization means. The pressurization means and the depressurization means include various conventional pneumatic, mechanical, and electrical components (not shown) and in particular, an air activated valve V1, an electrical solenoid valve V2, and an air actuated valve V3. Preferably while bladders 88 are deflated, high pressure compressed air enters de-energized valves V2 and V3 from a conventional compressed air source (not shown) and also passes through a high pressure regulator 116 to an air supply tank 118. Meanwhile, a vacuum pump 120 pulls air through valve V1 to keep bladders 88 in a deflated condition. Vacuumed air reservoir 122 provides additional volume for the air vacuumed from bladders 88 by vacuum pump 120.
For inflation of bladders 88 by the pressurization means, valve V2 is energized, and valves V1 and V3 are actuated. Valve V3 discontinues flow of high pressure compressed air therethrough from the compressed air source to high pressure air supply tank 118 and allows high pressure compressed air to flow from high pressure air supply tank 118 to bladders 88 for rapid inflation thereof to a predetermined pressure of approximately two pounds per square inch (psi). Then, valve V1 allows compressed air to flow therethrough from a low pressure regulator 124 to bladders 88 for maintaining bladder 88 at approximately two psi. The depressurization means deflates bladders 88 upon the reaching of loading station F by carriage D by actuating valves V1, V2, and V3 such that vacuum pump 120 pulls air from bladders 88 to air reservoir 122. Meanwhile, high pressure compressed air supply 118 is being replenished with high pressure compressed air from the high pressure compressed air supply. Bladders 88 can be rapidly inflated and the inflation thereof maintained by the use of the pressurization means which rapidly inflates bladders 88 initially from the high pressure air supply tank 118 and then maintains inflation of bladders 88 by air delivered through the low pressure regulator 124.
Carriage D is moved back and forth between receiving station B and towards loading station F by means of carriage transport means, generally 126. As illustrated in FIG. 3, carriage transport means includes a sliding truss assembly 128 having ball bearing assemblies 130 attached thereto for sliding onto stationary parallel rods 132. Rods 132 are preferably constructed of hardened steel. Ball bearing assemblies 130 are attached to truss assembly 128 by bolts 134. A spanning member 136 spans across truss assembly 128 between rods 132 and is connected to a shaft 138 extending from a double action pneumatic cylinder 140. Upon actuation of cylinder 140, shaft 138 moves relative to cylinder 140, and acting through spanning member 136, causes corresponding movement of truss assembly 128 with respect to rods 132.
Extending from truss assembly 128 is conduit draw bar 102 which is fixedly attached to truss assembly 128, such that movement of truss 128 causes corresponding movement of conduit draw bar 102. Because frame members 72, 74 of carriage D are connected to conduit draw bar 102, as shown in FIG. 1, via sliding conduit blocks 80, movement of conduit draw bar 102 causes corresponding movement of carriage D. Conduit draw bar 102 has internal passages 142 therein for fluid communication with internal passages 82 of sliding conduit blocks 80 such that the pressurization means and depressurization means may act therethuough to inflate and deflate bladders 88.
As illustrated in FIG. 15, a solid drawbar 348 could be used instead of the conduit drawbar 102 having the internal passages 142. Instead of using internal passages 142 for supplying air to bladders 88, an individual hose 350 supplied from the air supply system discussed above could be provided each bladder 88. As shown in FIG. 15, each hose 350 includes a hose coupling 352 which is attached to a sliding conduit block 354 by an elbow conduit 356. A single passage 358 is defined in each conduit block 354 for receiving pressurized air for inflating the bladders and for handling a vacuum during deflation of the bladders.
Conduit blocks 354 include upper grooves 360 and lower grooves 362. As carriage D is advanced back and forth between receiving station B and loading station F. Upper and lower grooves 360, 362 may engage outer rail members 306, 308 of rails 302 such that a smooth track is provided conduit blocks 354 as carriage D reciprocates. More specifically, while outer rail members 306, 308 define groove 312 for receipt of tongue portions 304 of sliding blocks 300 to thereby provide a sliding tongue-in-groove arrangement for sliding blocks 300, outer rail members 306, 308 also provide, with the upper surfaces thereof, a smooth, horizontal track on which the upper and lower grooves 360, 362 of conduit block 354 may easily slidingly engage.
A limit switch 144 is provided on a bridge member 146, disposed between rods 132, for sensing the proximity of truss assembly 128 thereto. When limit switch 144 is tripped by truss assembly 128, carriage D is in proper position for engaging containers 12 disposed at receiving station B. Double action pneumatic cylinder 68 is signalled to retract pivoting bars 58, and the pressurization means is signalled accordingly for inflating bladders 88 for gripping containers 12 to carriage D. Upon advancement of carriage D from receiving station B towards loading station F, truss assembly 128 pusher a limit switch 148 attached to a bridge member 150, which is disposed between rods 132. When limit switch 148 is tripped, double action pneumatic cylinder 68 is actuated to return pivoting bars 58 to a restraining position from the retracted position assumed thereby when limit switch 144 was tripped earlier. Also, the tripping of limit switch 148 actuates the depressurization means to deflate bladders 88 for releasing containers 12 from carriage D.
Loading station F is an area above a conventional grid structure 152 through which the containers 12 pass upon being released from carriage D when bladders 88 are deflated. Grid structure 152 includes individual compartments 154 for accommodating individual containers 12. Downwardly extending fingers 156 are provided each compartment 154 for guiding containers 12 into spaces 158 defined by partitions 160 of a case 162. Grid structure 152 may be lowered from a position directly below carriage D to a position such that fingers 156 extend into spaces 158 of case 162 for delivering containers 12 therein. Case 162 is delivered beneath grid structure 152 by conventional case conveying means 164, illustrated in FIG. 4 as having cylindrical rollers 166.
The operation of case packing machine 10 having an article transport apparatus constructed in accordance with the present invention incorporated therein will now be discussed. Containers 12 are propelled from a conventional article supply source (not shown), such as upstream container filling and/or sealing machine, by conveyor belt 14. Conveyor belt 14 conveys containers 12 through lanes 27, 29, and 31 between lane dividers 26, 28, 30, and 32. Upon reaching terminus 33 of conveyor belt 14, containers 12 are moved onto endless conveyor members 34, which are preferably comprised of roller chains 36. Endless conveyor members 34 continue to propel containers 12 downstream through lanes 27, 29 and 31, with containers 12 being moved above upper surfaces 44 of channel members 38. Upon reaching the ends of endless conveyor members 34, containers 12 are restrained from further movement by pivoting bars 58 being in a restraining position.
Carriage D moves forward to encompass a predetermined number of containers 12 situated at receiving station B upstream of pivoting bars 58, and bladders 88 are inflated when receiving station B is filled with a predetermined number of containers 12, as sensed by a conventional sensing means such as a photocell device (not shown). When carriage D is in such a position, sliding truss assembly 128 is adjacent bridge member 146, which causes limit switch 144 to be tripped. Regarding the inflation and deflation system shown in FIG. 10, after tripping of limit switch 144, the pressurization means is activated such that bladders 88 are immediately inflated to a state as illustrated in FIG. 8 by high pressure air blowing from high pressure compressed air supply tank 118 until the high pressure air from air supply tank 118 is substantially exhausted. Immediately prior to activation of the pressurization means, the depressurization means is deactivated by the tripping of limit switch 144. After initial inflation of bladders 88 by the high pressure air, low pressure regulated air is supplied through low pressure regulator 124, to maintain inflation of bladders 88. The inflation of bladders 88 causes the sides of containers 12 to be gripped thereby for fixing containers 12 to carriage D. If carriage D is configured for elimination of shingling of containers 12, wherein bladders 88 are provided alternatingly with lower friction surfaces of rail members 117 as discussed above, then upon inflation of bladders 88, shingling or overlapping of containers 12 will be eliminated as illustrated in FIG. 9.
After inflation of bladders 88 and the corresponding fixing of containers 12 to carriage D, carriage D moves substantially rectilinearly under the influence of double action pneumatic cylinder 140, to a position at loading station F. When carriage D is at loading station F, sliding truss assembly 128 is adjacent bridge member 150 and trips limit switch 148. Upon the tripping of limit switch 148, the depressurization means is activated such that vacuum pump 120 pulls air from bladders 88 for deflation thereof, thereby causing bladders 88 to release containers 12 from carriage D. Upon release of containers 12 from carriage D, containers 12 fall into grid structure 152, and carriage D advances forward again to encompass a new group of containers 12 at receiving station B substantially simultaneously with a group of containers 12 of a predetermined number being formed at receiving station B, upstream of pivoting bars 58.
Referring again to limit switch 144 adjacent receiving station B, when limit switch 144 is tripped by sliding truss assembly 128, pivoting bars 58 are actuated by double action pneumatic cylinder 68 such that pivoting bars 58 move from a restraining position, above where endless conveyor members 34 contact the bottoms of containers 12, to a retracted position below endless conveyor members 34. When carriage D approaches loading station F, limit switch 148 is tripped, which causes pivoting bars 58 to return through an arcuate path to the restraining position thereof.
Carriage D moves away from conveyor belt 14 at a faster rate than the travel rate of conveyor belt 14. Thus, as carriage D moves from receiving station B with a group of containers 12, a container-free space, or gap, is created between containers 12 on conveyor belt 14 and containers 12 carried by carriage D. It is through this gap that pivoting bars 58 pivot unimpeded.
Once containers 12 have been dropped into grid structure 152, containers 12 can be loaded into a case 162 in a conventional manner, such as by lowering grid structure 152 to case 162 or by bringing case 162 up to grid structure 152.
Conventional case sensing means (not shown) are provided for sensing whether an empty case 162 is in position for loading beneath grid structure 152. If an empty case 162 is not present, carriage D will not drop containers 12 at loading station F.
Referring to FIGS. 11, 12, and 14, an alternate embodiment of container engagement means E is illustrated. In the alternate embodiment, container engagement means E includes a scalloped swinging gate member 168 which swings from a substantially vertical position between slats 169, as shown in phantom in FIG. 12, to a substantially horizontal engaging position for allowing scalloped portions 171 to engage containers in adjacent lanes between frame members 72, 74 of carriage D. Swinging gate member 168 may be provided with a protective surface or member 170 which can be constructed of rubber, plastic, metal, wood, or any other suitable material. Protective member 170 protects the surface of containers 12 upon the swinging of gate member 168 into engagement therewith. A pivotal arm 172 is connected to swinging gate member 168 by pivotal connector 174. Pivotal arm 172 can be actuated in a conventional manner, for example, by a pneumatic cylinder assembly 177 similar to that used for actuating pivoting bars 58. Swinging gate member 168 would find use particularly in applications where containers 12 are not prone to overlapping or shingling while in the lanes of case packing machine 10. When using swinging gate member 168, conventional actuable support bars 173 would normally be required to support containers 12 as containers 12 are brought by swinging gate member 178 to a position over grid structure 152, since containers 12 are not held with carriage D as when bladders 88 are used.
FIG. 13 illustrates a further alternate embodiment of article engagement means E constructed in accordance with the present invention. A swinging gate member 268 which operates similarly as does swinging gate member 168 is provided having winged portions 275 for engaging a reference container 115 in each lane. As article engagement means E moves towards grid structure 152, the reference container 115 in each lane is engaged, and those containers 12 downstream of reference containers 115 are pulled forward by, and along with, reference containers 15. Swinging gate member 268 is particularly useful for transferring containers 12 from conveying means A which are pliable and which may become deformed on conveying means A due to upstream line pressure. This is so because only winged portions 275 must be inserted between adjacent containers 12 on conveying means 12, contrary to the plurality of scalloped portions 171 of swinging gate member 168 which must be simultaneously inserted between a plurality of containers 12 in each of the lanes. Swinging gate member 268 can also be used for either rigid or pliable containers 12.
One advantage of the present invention is that bladders 88 can be constructed of a length such that upon inflation thereof, only a predetermined number of containers 12 are grasped. Such a feature allows for a specified number of containers 12 to be grasped by each container pick-up of carriage D. Because the number of containers 12 which are grasped by each container pick-up of carriage D can be built into the present article transport apparatus by constructing bladders 88, 315 of a specific length, the need for separate means for counting a group of containers 12 to be loaded into grid structure 152 is eliminated. Counting of a predetermined number of containers 12 to be loaded in a case 162 is thus an inherent function of the construction of carriage D and bladders 88 associated therewith.
Another advantage of the present invention is that actuatable container support bars (not shown) commonly provided a grid structure for supporting containers prior to dropping into a case can be eliminated by the use of bladders 88. Bladders 88 support containers 12 until containers 12 are dropped through grid structure 152, thereby taking over the function of the actuatable bars.
A further advantage of the present invention is that a wide variety container shapes can be grasped by bladders 88, including square, rectangular, and irregularly shaped containers.
Carriage D preferably moves substantially rectilinearly between receiving station B and Loading station F in such a rapid manner that the container packing output of case packing machine 10 is substantially increased without increasing the rate of travel of conveyor belt 14. Conversely, the rate of conveyor belt 14 can be substantially slowed, while maintaining the same container packing output, with the use of the present invention article transport apparatus. This allows for a reduction of conveyor line pressure on containers 12 during the packing operation, a reduction of impact forces generated through container-to-container contact, and a corresponding reduction in container damage. Also, a reduction in the amount of relative movement between conveyor belt 14 and the bottoms of containers 12 as containers 12 are stationed for pick-up by carriage D at receiving station B is realized. Further, carriage D eleiminates the need for a dead plate (not shown) on which containers 12 would reside while awaiting to be packed into cases because carriage D moves containers 12 directly from conveyor belt 14 to loading station F. Accordingly, a means for stopping containers on the dead plate prior to loading (not shown) is also eliminated Carriage D can be reciprocated at a rate such that containers 12 are picked up in a group of a specified number substantially simultaneously with the group being formed upstream of stop means C at receiving station B due to the infeed of containers 12 from conveyor belt 14. In other words, a preformed group of containers 12 is created upstream of stop means C at receiving station B just prior to or simultaneously with the time when carriage D is moved over receiving station B. Thus, carriage D can be advanced from loading station F to receiving station B where it at once picks up a preformed group of containers 12 of a predetermined number, through the immediate inflation of the bladders. After inflation of the bladders, carriage D is immediately moved to loading station F, where containers 12 are released through deflation of the bladders.
Because conveying means A runs continuously while carriage D moves from receiving station B to loading station F, containers 12 immediately begin to fill receiving station B again, through contact with stop means C, after a preformed group of containers 12 has been picked up by carriage D. Container stop means C prevent the containers forming the new group at receiving station B from being transported off the end of conveying means A. By always providing carriage D with a preformed group of containers 12 at receiving station B when carriage D advances upstream from loading station F, carriage D may be reciprocated back and forth between receiving station B and loading station F in a substantially continuous manner, with carriage D pausing only slightly at receiving station B and loading station F for respectively picking up and discharging the containers 12.
Such a capability is not disclosed in the patented case loading machines discussed above, which have transport structures which apparently are filled with containers while the containers are brought to them by upstream conveyor line pressure. This is in contrast to the pressent invention which includes a carriage D that advances to pick up a preformed group of containers 12 at receiving station B, instead of waiting at receiving station B until carriage D is filled with containers 12 by conveying means A.
It is to be understood that other types of engagement means could be provided carriage D besides bladders 88. For example, an engagement rail (not shown) could be provided frame member 72, 74 for pivoting or moving laterally to contact with containers 12 encompassed by frame members 72, 74 which would press containers 12 against an opposing frame member 12, 74 to lock containers 12 with carriage D. Further, a single pin, finger, bladder, or other such means (none shown), could also be provided adjacent the receiving end 176 of carriage D for merely engaging the end containers 178 for fixing end containers 178 to carriage D such that the containers 12 between end containers 178 and conduit draw bar 102 are pulled downstream with carriage D as carriage D approaches loading station F. This would necessitate the grabbing of only the one end container 178 in each lane 27, 29, and 31 for transporting all of container 12 with carriage D.
Case packing bladders (not shown) similar to bladders 88 could be provided case packing machine 10 for use in the transferring of containers 12 from carriage D to an empty case 162. The case packing bladders would grip lower portions of containers 12 over case 162 before bladders 88 released containers 12 from carriage D. The case packing bladders would then lower containers 12 towards a case 162 and release them for allowing containers 12 to pass through a grid structure into spaces 158 of case 162.
Turning to FIG. 16, another important feature of the present invention is illustrated. When bladders 88 are in a deflated staet as illustrated in FIG. 16, they are recessed inwardly from the outer surfaces 363 of outer rail member 306, 308. The amount by which the bladders 88 are recessed from outer surfaces of outer rail members 306, 308 is shown for illustrative purposes by arrows 364, 366. By recessing bladders 88 form surfaces 363 of outer members 306, 308, when deflated, carriage D may move with respect to containers 12 without bladders 88 rubbing against them. This prevents bladders 88 from rubbing and damaging labels 368 which may be provided on containers 12. Also, the life of bladders 88 may be extended in that friction between the surfaces of bladders 88 and containers 12 is reduced. For example, when carriage D advances to receiving station B to pick up a preformed group of containers thereat, bladders 88 are in a deflated state and are recessed inwardly from surfaces 363 such that the bladders do not touch the containers 12 as carring D moves over receiving station B, thereby elliminating possible damage to containers 12 or lables 368 thereon by the bladders.
As illustrated in FIG. 17 and 18, the construction of the present invention can be varied to obtain optimum container gripping by bladders 88. As shown in FIG. 17, bladders 88a encircle a standard bladder center member 370 which could be, for example interior or exterior frame member 72, 74, for the gripping of a container, generally 372, having substantially vertical side walls 374. Bladder center member 370 has a height of x which is such to allow bladders 88a in FIG. 17 to bulge slightly outward for engaging vertical sidewalls 374 of container 372 when bladders 88a are inflated.
However, as illustrated in FIG. 18, not all containers have substantially vertical sidewalls. A container, generally 376, illustrated in FIG. 18 is provided with indented or curved sidewalls 378. Thus, to engage curved side walls 378, bladders 88b must project outwardly much further than is required of bladders 88a of FIG. 17 which engage vertical side walls 374 of container 372. To allow a further outward expansion of bladders 88, a bladder center member 380 is provided having a height of y which is of less height than the height x of bladder center member 370 of FIG. 17. by reducing the height of bladder center member 380, bladder 88b is allowed to expand and project much further outwardly from between rails 302 and securely engage curved side walls 378 of container 376.
As can be seen from the deflated states of bladders 88a and 88b illustrated in plantom in FIG. 17 and 18, respectively, bladders 88a and 88b are of substantially the same peripheral dimension. However, through varying the height of bladder center members 370, 380, the outward projection of bladders 88a, 88b from rails 302 can be readily varied for allowing containers of a variety of shapes to be readily gripped by carriage D.
Turning to FIG. 19 of the drawings, a preferred form of a sysyetm for inflating and deflating bladders 88 is shown schematically and is referred to generally by reference numeral 382. System 382 includes a source of high pressure air 384 which could be a pressurized air system commonly found in manufacturing plants or could be any other suitable pressurized air source. High pressure air from air source 384 flows through a regulator 386 which reduces the high pressure air to low pressure air. The low pressure air then flows to an electrically operated valve V3'. When valve V3' is energized for inflating bladders 88, large quantities of low pressure air flow from regulator 386 through valve V3' and into air bags 88 for the inflation thereof. Once inflated, low pressure air continues to flow from regulator 386 to maintain inflation of bladders 88 as the bladders are inflated to grip articles during transport of the articles from receiving station B to loading station F. Upon carriage D and bladders 88 thereof reaching loading station F with a full complement of containers 12, valve V3' is again energized, but this time to a position it such that vacuum pump 388 pulls a vacuum through valve V3' to rapidly deflate bladders 88. Vacuum pump 388 is a conventional venturi pump powered by high pressure air from source 384. It is to be understood, however, that any other suitable vacuum means could also be used.
Bladders 88 are inflated and deflated through the same hose 350 and passage 358 provided each conduit block 354 of each bladder 88.
The sequence of operation and actuation of the pressurization and depressurization system illustrated in FIG. 19 is substantially similar to that discussed above regarding the system illustrated in FIG. 10, wherein switches discussed above are actuated by carriage D for operating the system in FIG. 19.
While a preferred embodiment of the invention has been described using specific terms, such description is for illustrative purposes only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the following claims.
Claims
What is claimed is:
1. A case packing apparatus for loading groups of articles into cases, the articles having top, bottom, and side portions, the case packing apparatus comprising: conveying means for supplying a stream of articles in a plurality of aligned rows in a predetermined direction; a receiving station for receiving articles supplied by said conveying means in said plurality of aligned rows; stop means for stopping articles upstream thereof in said plurality of aligned rows at said receiving station; a loading station for loading articles in said plurality of aligned rows into cases; a carriage movable between said receiving station and said loading station for carrying predetermined number of articles in said plurality of aligned rows from said receiving station to said loading station, said carriage defining a receiving end having article passageways throgh whci articles may be received; carriage transfer means for moving said carriage to a receiving position in a direction opposite said pretermined direction of said stream of articles supplied by said conveying means for causing said receiving end of said carriage to receive said articles upstream of said stop means at said receiving station, thereby allowing said carriage to encompass said pretermined number of articles at said receiving station upstream of said stop means; articles engagement means carried by said carriage for selectively engaging articles encompassed by said carriage and for subsatntially fixing the articles to said carriage for movement therewith; said carriage transfer means moving said carriage to said loading station in substantially said pretermined direction of said stream of articles supplied by said conveying means, after engagement of said articles engagement means with said group of articles encompassed by said carriage; means for disengaging said article engagement means for depositing said group of articles carried by said carriage at said loading station; and loading means associated with said loading station for loading said group of articles deposited at said loading station into cases.
2. A case packing apparatus as defined in claim 1, wherein substantially the entire motion of said carriage between said receiving station and said loading station is generally rectilinear.
3. A case packing apparatus as defined in claim 1, wherein said carriage transfer means includes: reciprocating actuation means attached to said carriage for moving said carriage between said receiving station and said loading station and switch means associated with said receiving station and said loading station for activating said reciprocating actuation means upon said carriage moving into proximity with said receiving station and upon said carriage moving into proximity with said loading station.
4. A case packing apparatus as defined in claim 1, wherein said engagement mens includes actuatable longitudinally extending gripping means attached to said carriage for receiving the articles, said actuatable longitudinally extending gripping means upon actuation gripping the articles in said plurality of aligned rows for substantially fixing the articles with respect to said carriage.
5. A case packing apparatus as defined in claim 1, wherein said engagement means includes fluid pressurizable means attached to said carriage, said fluid pressurizable means engaging upon pressurization thereof the articles for substantially fixing the articles with respect to said carriage, allowing movement of the articles with said carriage; said fluid pressurizable means allowing upon depressurization thereof for said carriage to move relative to the articles; and said fluid pressurizable means being pressurized when said carriage is at said receiving station and deoressurized when said carriage is at said loading station.
6. A case packing apparatus as defined in claim 5, further comprising: pressurization means connected to said fluid pressurizable means for pressurizing said fluid pressurizable means; depressurization means connected to said fluid pressurizable means for depressurizing saig fluid pressurizable means; and switch means associated with said receiving station and said loading station for activating said pressurization means upon said carriage moving into proximity with said receiving station for pressurizing said fluid pressurizable means, said switch means activating said depressurization means upon said carriage moving into proximity with said loading station for depressurizing said fluid pressurizable means.
7. A case packing apparatus as defined in claim 6, wherein said pressurization means includes a first pressurized fluid source of a first predetermined pressure and a second pressurized fluid source of a second predetermined pressure, said first predetermined pressure being of higher pressure than said second predetermined pressure; said first pressurized fluid source being for an initial pressurization of said fluid pressurizable means upon said carriage moving into proximity with said receiving station, and said second pressurized fluid supply source being for pressurization of said fluid pressurizable means after said initial pressurization of said fluid pressurizable means by said first pressurized fluid source.
8. A case packing apparatus as defined in claim 6, wherein said depressurization means includes a fluid receiver communicating with said fluid pressurizable means for depressurizing asid fluid pressurizable means by receiving said pressurized fluid therefrom upon said carriage moving in proximity with said loading station.
9. A case packing apparatus as defined in claim 1, wherein said stop means includes: pivoting means associated with said conveying means for pivoting through an arcuate path to contact the articles for restraining movement thereof by said conveying means; said pivoting means pivoting between a restraining position for said contact with the articles to restrain said articles at said receiving station and a retracted position away from said conveying means for allowing the articles to be transferred by said conveying means; actuation means attached to said pivoting means for pivoting said pivoting means in said arcuate path between said restraining position and said retracted position; and said carriage transfer means moving said carriage to provide a gap in said stream of articles transferred by said conveying means through which said pivoting means may pivot generally unimpeded for contacting the articles.
10. A case packing apparatus as defined in claim 9, wherein said pivoting means is situated generally below said conveying means when in said retracted position and wherein said pivoting means is situated generally above said conveying means when in said restraining position, said pivoting means pivoting upwardly from said retracted position in said arcuate path to said restraining position.
11. A case packing apparatus as defined in claim 1, further comprising: a plurality of partitions associated with said receiving station which define a plurality of individual lanes; an endless conveyor member provided in each of the plurality of individual lanes which extends between the partitions defining the individual lane, said endless conveyor member frictionaly contacting the articles for transporting the articles thereon along the individual lane in which said endless conveyor member is provided; drive means connected to each said endless conveyor member for moving each said endless conveyor member along the individual lane in which each said endless conveyor member is provided; and means for rigidly fixing lower portions of the partitions with respect to one another for allowing the articles to be freely transported between the partitions by the endless conveyor members.
12. A case packing apparatus as defined in claim 11, wherein said endless conveyor member is a roller chain.
13. A case packing apparatus as defined in claim 1, wherein said article engagement means engages only the articles closest to said receiving end of said carriage after the articles are encompassed by the carriage.
14. A case packing apparatus as defined in claim 1, wherein said article engagement means engages the side portions of the articles encompassed by the carriage for substantially fixing the articles to the carriage.
15. A case packing apparatus as defined in claim 1, wherein said article engagement means includes at least one substantially rigid mechanical member for selectively engaging the articles encompassed by the carriage for substantially fixing the articles to said carriage.
16. A case packing apparatus as defined in claim 4, wherein said engagement means determines the predetermined number of articles to be encompassed by said carriage through a predetermined length of said longitudinally extending gripping means of said article engagement means.
17. A case packing apparatus as defined in claim 1, wherein said article engagement means includes means for forcing the articles into an ordered, non-overlapping configuration when said article engagement means engages the articles carried by said carriage.
18. A case packing apparatus as defined in claim 1, wherein said carriage transfer means moves said carriage between said receiving station and said loading station faster than said flow of articles supplied by said conveying means.
19. A case packing apparatus as defined in claim 6, wherein said pressurization means includes a pressurized fluid source for supplying fluid of a first pressure; fluid pressure reducing means connected to said pressurized fluid source for receiving said fluid of said first pressure and for reducing the pressure of said fluid to a second lower pressure; and means connected to said fluid pressurizable means for supplying said fluid said second lower pressure from said fluid pressure reducing means to said fluid pressurizable means.
20. A case packing apparatus as defined in claim 6, wherein said depressurization means includes vacuum means connected to said fluid pressurizable means for vacuuming pressurized fluid from said fluid pressurizable means for the depressurization thereof.
21. A case packing apparatus as defined in claim 1, further comprising: a plurality of partitions associated with said receiving station which define a pluarlity of individual lanes; said partitions defining tracks extending therealong; said article engagement means including a plurality of longitudinally extending inflatable member; said inflatable members being inflatable for gripping articles between said partitions in said aligned rows and deflatable for allowing the articles to be deposited at said loading station; said inflatable members having track member for engaging said tracks of said partitions, whereby upon movement of said carriage to said receiving station, said inflatable member are moved along said partitions through engagement of said track members with said tracks.
22. A case packing apparatus as defined in claim 21, wherein said partitions include upper and lower portions extending above said receiving station, wherein said tracks of said partitions include rails formed in said upper and lower portions of sid partitions, and wherein aid track members of said inflatable membres include grooves for slidingly engaging said rails.
23. A case packing apparatus as defined in claim 21, wherein said partitions include outer surfaces facing said lanes, wherein said inflatable members project outwardly from said outer surfaces of said partitions when inflated for gripping articles, and wherein said inflatable members are recessed from said outer surfaces when deflated for preventing contact of said inflatable member with articles in said lanes.
24. A case packing apparatus as defined in claim 21, wherein said partitions include upper and lower portions extending above said receiving station, wherein said tracks of said partitions include grooves formed in said upper and lower portions of said partitions, and wherein said track members of said inflatable members include tongues for slidingly engaging said grooves of said tracks.
25. A case packing apparatus as defined in claim 22, wherein said partitions each include two longitudinally extending outer members and a longitudinally extending center member provided therebetween, said center member defining with respect to said two outer members said rails in each said upper and lower portions of said partitions for sliding engagement with said grooves of said track members of said inflatable members.
26. A case loading apparatus as defined in claim 24, wherein said partitions each include two longitudinally extending outer members and a longitudinally extending center member provided therebetween, said center member defining with respect to said two outer members said grooves in each said upper and lower portions of said partitions for sliding engagement with said tongues of sid track members of said inflatable members.
27. A case packing apparatus as defined in claim 21, further comprising means for substantially preventing relative movement of said partitions with respect to one another upon inflation of said inflatable members.
28. A case packing apparatus as defined in claim 1, further comprising: said article engagement means including first and second elongated inflatable members alternating with one another, said carriage being movable to said receiving station such that said first and second inflatable members are disposed between said plurality of aligned rows of articles at said receiving station; said first inflatable members having first surfaces for providing frictional contact with the articles upon inflation thereof; said second inflatable members having second surfaces for providing frictional contact with the articles upon inflation thereof, said second surfaces providing less frictional contact than said first surfaces with the articles upon inflation of said first and second inflatable members such that the articles may move more readily relative to said second surfaces than said first surfaces whereby upon articles in an overlapping configuration being provided between said first and second inflatable members at said receiving station and said first and second inflatable members being inflated, the articles move relative to said first and second surfaces from said overlapping configuration to an ordered, non-overlapping configuration.
29. A case packing apparatus as defined in claim 1, further comprising: said article engagement means including a plurality of first longitudinally extending inflatable members, said inflatable members projecting outwardly a first predetermined distance upon inflation thereof to grip articles to said carriage for movement therewith; and means for readily providing said carriage with second longitudinally extending inflatable members which project outwardly a second predetermined distance upon inflation thereof.
30. A case packing apparatus as defined in claim 21, wherein said plurality of longitudinally extending inflatable members includes at least one inner inflatable member and at least one outer inflatable member, and wherein said case packing machine further comprises support means for preventing outward movement of said outer inflatable members upon inflation thereof, said support means also allowing movement of said outer inflatable member with respect to said partitions.
31. A case packing apparatus as defined in claim 21, wherein said plurality of longitudinally extending inflatable members includes at least one inner inflatable member and at least one outer inflatable member; a guide member extending about said outer inflatable member along at least one of said partitions, said guide member having a side surface and top and botoom surfaces; and at least one transverse roller provided on said outer inflatable member for rolling on said side surface of said guide member as said carriage moves to said receiving station for facilitating mevement of said outer member along said partition.
32. A case packing apparatus as defined in claim 32, further comprising: guide rollers provided on said outer inflatable member for rolling on said top and bottom surfaces of said guide member as said carriage moves to said receiving station.
33. A case packing apparatus as defined in claim 1, further comprising: said article engagement means including a plurality of longitudinally extending inflatable members, each of said inflatable members having a longitudinally extending interior passage, said interior passage defining an upper interior surface portion and a lower interior surface portion; a support member provided in each of said longitudinally extending passages, said support member defining an upper edge and a lower edge; each of said inflatable members defining an outer peripheral portion of a predetermined dimension which expands outwardly upon inflation of said inflatable member for gripping articles to said carriage, said peripheral portion expanding outwardly until at least one of said upper and lower interior surface portions contacts at least one of said upper and lower edges of said support member, said predetermined dimension of said peripheral portion being substantially the same when said inflatable member is inflated and deflated.
34. A case packing apparatus as defined in claim 33, wherein said inflatable members are enclosed bladders and wherein said support members are subtantially vertically extending blades of a predetermined height whereby said predetermined height of said blades determines the distance through which said peripheral portions extend outwardly.
35. A case packing apparatus as defined in claim 34, wherein said bladders are constructed of fabric reinforced tubing.
36. A case packing apparatus as defined in claim 21, wherein said partitions include upper and lower portions extending above said receiving station, said tracks of said partitions including rail portions and grooved portions formed in said upper and lower portions of said partitions; said track members of said inflatable members include grooved members for slidingly engaging said rail portions and tongued members for slidingly engaging said grooved portions.
37. A case packing apparatus for loading groups of articles into cases, the articles having engageable side portions, the case packing apparatus comprising: conveying means for supplying a flow of articles in a pretermined direction; a receiving station for receiving articles supplied by said conveying means, said receiving station allowing a group of articles of a predetermined number to be formed thereat by said conveying means; a loading station for loading groups of articles into cases; a carriage movable between said receiving station and said loading station for carrying groups of articles from said receiving station to said loading station; carriage transfer means for moving said carriage to a receiving position in a direction opposite said predetermined direction of said flow of article supplied by said conveying means and for causing said carriage to arrive at said receiving station substantially simultaneously with said formation of said group of articles of a predetermined number at said receiving station, thereby allowing said carriage to encompass said group of articles of said predetermined number formed at said receiving station; said carriage transfer means moving said carriage to said loading station in substantially said predetermined direction od said flow of articles supplied by said conveying means; and fluid pressurizable means attached to said carriage, said fluid pressurizable means engaging the engageable side portions of said group of said predetermined number of articles at said receiving station upon pressurization thereof for substantially fixing the articles with respect to said carriage, thereby allowing movement of the articles with said carriage; said fluid pressurizable means allowing upon depressurization thereof for said carriage to move relative to the articles; and said fluid pressurizable means being pressurized when said carriage is at said receiving station and depressurized when said carriage is at said loading station.
38. A case packing apparatus for loading group of articles into cases, comprising: conveying means for supplying a flow of articles in a predetermined direction; a receiving station for receiving articles supplied by said conveying means and for allowing a group of a predetermined number of articles to be formed thereat; a loading station for loading said group of articles into a case; a carriage movable back and forth between said receiving station and said loading station for carring said group of articles from said receiving station to said loading station; means for forming said group of articles at said receiving station while said carriage moves from said receiving station to said loading station and back towards said receiving station such that upon said carriage moving to said receiving station, said group of articles is already formed at said receiving station; carriage transfer means for moving said carriage to said receiving station in a direction opposite said predetermined direction of said flow of articles supplied by said conveying means for causing said carriage to receive said group of articles at said receiving station, thereby allowing said carriage to encompass said group of articles at said receiving station; said carriage transfer means moving said carriage to said loading station in substantially said predetermined direction of said flow of articles supplied by said conveying means; and actuatable longitudinally extending gripping means attached to said carriage for receiving said group of articles at said receiving station, said actuatable longitudinally extending gripping means upon actuation gripping said group of articles for substantially fixing said group of articles with respest to said carriage.
39. A case packing machine for loading group of articles into cases, the case packing machine comprising: conveying means for supplying a stream of articles in a plurality of aligned rows in a predetermined direction; a receiving station for receiving articles supplied by said conveying means in said plurality of aligned rows; a plurality of partitions associated with said receiving station which define a plurality of individual lanes; said partitions defining tracks extending therealong; a loading station for loading articles in said plurality of aligned rows in cases; a carriage movable between said receiving station and said loading station for carrying articles in said plurality of aligned rows from said receiving station to said loading sattion, said carriage defining a receiving end having article passageways through which articles may be received; carriage transfer means for moving said carriage to a receiving position in a direction opposite said predetermined direction of said stream of articles supplied by said conveying means for causing said carriage to encompass articles at said receiving station; article engagement means carried by said carriage for selectively engaging articles encompassed by said carriage and for substantially fixing the articles to said carriage for movement therewith; said article engagement means having track members for engaging said tracks of said partitions, whereby upon movement of said carriage to said receiving station, said article engagement means are moved along said partitions through engagement of said track members with said tracks; means for disengaging said article engagement means for depositing the articles carried by said carriage at said loading station; and loading means associated with said loading station for loading the articles deposited at said loading station into cases.
40. A case packing machine as defined in claim 39, further comprising: said articles engagement means including a plurality of longitudinally extending inflatable members; said inflatable members being inflatable for gripping articles between said partitions in said aligned rows and deflatable for allowing the articles to be deposited at said loading station, said inflatable members having said track members connected thereto.
41. A case packing machine as defined in claim 39, wherein said partitions include upper and lower portions extending above said receiving station, wherein said tracks of said partitions include rails formed in said upper and said lower portions of said partitions, and wherein said track members of said inflatable members include grooves for slidingly engaging said rails.
42. A case packing machine as defined in claim 39, wherein said partitions include upper and lower portions extending above said receiving station, wherein said tracks of said partitions include grooves formed in said upper and lower portions of said partitions, and wherein said track members of said inflatable members include tongues for slidingly engaging said grooves of said tracks.
43. A case packing machine as defined in claim 39, wherein said partitions include upper and lower portions extending above said receiving station, wherein said tracks of said partitions include rail portions and grooved portions defined by said upper and lower portions of said partitions; and said track members of said inflatable members include grooved members for slidingly engaging said rail portions and tongued members for slidingly engaging said grooved portions.
44. A case packing machine as defined in claim 40, wherein said partitions include outer surfaces facing said lanes, wherein said inflatable members project outwardly from said outer surfaces of said partitions when inflated for gripping articles, and wherein said inflatable members are recessed from said outer surfaces when deflated for preventing contact of said inflatable members with articles in said lanes.
45. A case packing machine as defined in claim 41, wherein said partitions each include two longitudinally extending outer members and a longitudinally extending center member provided therebetween, said center member defining with respect to said two outer members said rails in each said upper and lower portions of said partitions for sliding engagement with said grooves of said track members of said inflatable members.
46. A case packing machine as defined in claim 42, wherein said aprtitions each include two longitudinally extending outer members and a longitudinally extending center member provided therebetween, said center member defining with respect to said two outer members said grooves in each of said upper and lower portions of said partitions for sliding engagement with said tongues of said track members of said inflatable members.
47. A case packing machine as defined in claim 43, wherein said partitions each include two longitudinally extending outer members and a longitudinally extending center member provided therebetween, said outer members and said center member being connected with one another for defining both said rail portions and said grooved portions of said tracks.
48. A case packing machine as defined in claim 40, further comprising means for substantially preventing relative movement of said partitions with respect to one another upon inflation of said inflatable members.
49. A case packing machine as defined in claim 39, further comprising: said article engagement means including first and second elongated inflatable members alternating with one another, said carriage being movable to said receiving station such that said first and second inflatable members are disposed between said plurality of aligned rows of articles at said receiving station; said first inflatable members having first surfaces for providing frictional contact with the articles upon inflation thereof; said second inflatable members having second surfaces for providing frictional contact with the articles upon inflation thereof, said second surfaces providing less frictional contact than said first surfaces with the articles upon inflation of said first and second inflatable members such that the articles may move more readily relative to said second surfaces than said first surfaces, whereby upon articles in an overlapping configuration being provided between said first and second inflatable members at said receiving station and said first and second inflatable members being inflated, the articles move relative to said first and second surfaces from said overlapping configuration to an ordered, non-overlapping configuration.
50. A case packing machine as defined in claim 40, wherein said plurality of longitudinally extending inflatable members include at least one inner inflatable member and at least one outer inflatable member; a guide member extending about said outer inflatable member along at least one of said partitions, said guide member having a side surface and top and bottom surfaces; and at least one transverse roller provided on said outer inflatable member for rolling on said side surface of said guide member as said carriage moves to said receiving station for facilitating movement of said outer member along said partition.
51. A case packing machine as defined in claim 50, further comprising: guide rollers provided on said outer inflatable member for rolling on said top and bottom surfaces of said guide member as said carriage moves to said receiving station.
52. A case packing machine as defined in claim 39, further comprising: stop means for stopping upstream thereof in said plurality of aligned rows at said receiving station; and said carriage transfer means moving said carriage to said receiving station for causing said receiving end of said carriage to receive said articles upstream of said stop means at said receiving station, thereby allowing said carriage to encompass the articles at said receiving station upstream of said stop means.
53. A case packing machine as defined in claim 39, wherein said receiving station allows a group of articles of a predetermined number to be formed thereat by said conveying means; and wherein said carriage transfer means moves said carriage to said receiving station such that said carriage arrives at said receiving station substantially simultaneusly with said formation of said group of articles of a predetermined number at said receiving station, thereby allowing said carriage to encompass said group of articles of said predetermined number formed at said receiving station.
54. A case packing machine for loading groups of articles into cases, the case packing machine comprising: conveying means for supplying a stream of articles in a plurality of aligned rows in a predetermined direction; a receiving station for receiving articles supplied by said conveying means in said plurality of aligned rows; a loading station for loading articles in said plurality of aligned rows into cases; a carriage movable between said receiving station and said loading station for carriage articles in said plurality of aligned rows from said receiving station to said loading station, said carriage defining a receiving and having article passageways through which articles may be received; carriage transfer means for moving said carriage to a receiving position in a direction opposite said predetermined direction of said stream of articles supplied by said conveying means for causing said receiving end of said carriage to receive said articles at said receiving station, thereby allowing said carriage to encompass the articles at said receiving station; article engagement means carriage by said carriage for selectively engaging articles encompassed by said carriage and for substantially fixing the articles to said carriage for movement therewith, said article engagement means including a plurality of longitudinally extending inflatable members, each of said inflable members having a longitudinally extending interior passage, said interior passage defining an upper interior surface portion and a lower interior surface portion; a support member provided in each of said longitudinally extending passages, said support member defining an upper edge and a lower edge; each of said inflatable memebrs defining an outer peripheral portion of a predetermined dimension which expands outwardly upon inflation of said inflatable member for gripping articles to said carriage, said peripheral portion expanding outwardly until at least one of said upper and lower interior surface portions contacts at least one of said upper and lower edges of said support member, said predetermined dimension of said peripheral potion being substantially the same when said inflaatble member is inflated and deflated.
55. A case packing machine as defined in claim 54, wherein said inflatable members are enclosed bladders and wherein said support members are substantially vertically said predetermined height of said blades determines the distance through which said peripheral portions extend outwardly.
56. A case packing machine for loading groups of articles into cases, the case packing machine comprising: conveying means for supplying a stream of articles in a plurality of aligned rows in a predetermined direction; a receiving station for receiving articles supplied by said conveying means in said plurality of aligned rows; a loading station for loading articles in said plurality of aligned rows into cases; a carriage movable between said receiving station and said loading station for carriage articles in said plurality of aligned rows from said receiving station to said loading station, said carriage defining a receiving end having article passageways through which articles may be received; carriage transfer means for moving said carriage to a receiving position in a direction opposite said predetermined direction of said stream of articles supplied by said conveying means for causing said receiving end of said carriage to receive said articles at said receiving station, thereby allowing said carriage to encompass said articles at said receiving station; a plurality of partitions associated with said receiving station which define a pluarlity of individual lanes; said partitions defining tracks extending therealong; article engagement means carried by said carriage for selectively engaging articles encompassed by said carriage and for subsatntially fixing the articles to said carriage for movement therewith; said article engagement means including a plurality of longitudinally extending inflatable members; said inflatable members being inflatable for gripping articles between said partitions in said aligned rows and deflatable for allowing the articles to be deposited at said loading station; said inflatable members having track members for engaging said tracks of said partitions, whereby upon movement of said carriage to said receiving station, said inflatable members are moved along said partitions through engagement of said track members with said tracks; said partitions including outer surfaces facing said lanes, said inflatable members projecting outwardly from said outer surfaces of said partitions when inflated for gripping articles, and said inflatable members being recessed from said outer surfaces when defined for preventing contact of said inflatable members with the articles in said lanes; means for disengaging said article engagement means for depositing the articles carried by said carriage at said loading station; and loading means associated with said loading station for loading the articles deposited at said loading station into cases.
57. A case packing machine for loading groups of articles into cases, the case packing machine comprising: conveying means for supplying a stream of articles in a plurality of aligned rows in a predetermined direction; a receiving station for receiving articles supplied by said conveying means in said plurality of aligned rows; a loading station for loading articles in said plurality of aligned rows into cases; a carriage movable between said receiving station and said loading station for carryin articles in said plurality of aligned rows from said receiving station to said loading station, said carriage defining a receiving end having article passageways through which articles may be received; carriage transfer means for moving said carriage to a receiving position in a direction opposite said predetermined direction of said stream of articles suplied by said conveying means for causing said receiving end of said carriage to receive articles at said receiving station, thereby allowing said carriage to encompass articles at said receiving station; a plurality of partitions associated with said receiving station which define a plurality of individual lanes; said partitions defining tracks extending therealong; article engagement means carriage by said carriage for selectively engaging articles encompassed by said carriage and for substantially fixing the articles to said carriage for movement therewith; said article engagement means including a plurality of longitudinally extending inflatable members; said inflatable members being inflatable for gripping articles between said partitions in said aligned rows and deflatable for allowing the articles to be deposited at said loading station; said inflatable members having track members for engaging said tracks of said partitions, whereby upon movement of said carriage to said receiving station, said inflatable members are moved along said partitions through engagement of said track members with said tracks; said partitions including upper and lower portions extending above said receiving station, said tracks of said partitions including grooves formed in said upper and said lower portions of said partitions, and said track members of said inflatable members including tongues for slidingly engaging said grooves of said tracks; said carriage transfer means moving said carriage to said loading station in substantially said predetermined direction of said stream of articles supplied by said conveying means, after engagement of said article engagement means with the articles encompassed by said carriage; means for disengaging said article engagement means for depositing the articles carried by said carriage at said loading station; and loading means associated with said loading station for loading the articles deposited at said loading station into cases.
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