Background of the Invention
This invention relates to semiconductor memory devices and methods of manufacture thereof, and more particularly to an N-channel silicon gate MOS RAM cell.
Semiconductor memory cells of the one-transistor type are used in N-channel silicon gate MOS RAM's as described in U.S. Pat. No. 3,909,631, issued Sept. 30, 1975 to N. Kitagawa, and assigned to Texas Instruments Incorporated, and described in Electronics, Sept. 13, 1973, p. 116. The most widely manufactured device of this type contains 4096 or 2.sup.12 bits, referred to in the industry as a "4K RAM". The costs in the production of semiconductor devices are such that most of the expense is in bonding, packaging, testing, handling, and the like, rather than the cost of the small chip of silicon which contains the actual circuitry. Thus, any circuit which can be contained within a chip of a given size, for example, 30,000 square mils, will cost about the same as any other. By forming "16K" or 16384 (2.sup.14) memory cells or bits in a chip, large economies in the cost per bit can result if reasonable yields are obtained. As the size of a chip increases, the yield decreases, so that at sizes above about 180 mils on a side the advantages are outweighed by reduction in yield. Accordingly, it is desireable to reduce the area occupied by each bit or cell in a RAM.
One type of N-channel MOS one-transistor memory cell employing double-level polycrystalline silicon is described in my copending patent application Ser. No. 648,594, filed Jan 12, 1976, now abandoned, assigned to Texas InstrumentS. The present invention is an improvement on the cell of my previous application.
One-transistor cells in MOS integrated circuits employ storage capacitors of the type having a silicon oxide dielectric as set forth in U.S. Pat. No. 3,350,760, issued Nov. 7, 1967, to Jack s. Kilby, assigned to Texas Instruments. These may be of the so-called gated type, i.e. voltage dependent, and may have ion implanted regions thereunder as set forth in copending application Ser. No. 645,171 filed Dec. 29, 1975 (now abandoned) and Ser. No. 828,359, a continuation of Ser. No. 645,171. filed Aug. 29, 1977 (now U.S. Pat. No. 4,249,194) by Gerald D. Rogers, assigned to Texas Instruments Incorporated.
In a dynamic RAM using one-transistor cells, the reliability of the storage capacitor is most critical, since the capacitors constitute a major portion of the total thin oxide area of the chip. Generally, reliability and yield of a device are both inversely related to the area of the chip occupied by their oxide. The capacitor dielectric areas are more critical than the gate areas of the transistors because they are larger and are under a high potential stress at all times. Life test data on N-channel MOS dynamic RAM devices shows that 80 to 90% of reliability related failures are due to oxide defects in the storage capacitors. If the electric field intensity in the storage capacitor dielectric can be reduced, the reliability can be increased. Reliability of a thin silicon oxide dielectric in a capacitor is highly dependent on the electric field intensity in the oxide. Alternatively, by reducing the field intensity, the oxide can be made thinner so that the capacitance per unit area may be increased, allowing a reduction in all area thin oxide area.
The principal object of this invention is to provide an improved random access memory cell of higher reliability, smaller size, and/or higher yield. Another object is to provide an improved method of making N-channel silicon gate RAM devices.
Summary of the Invention
According to one embodiment of the invention, an improved storage capacitor for an N-channel silicon gate MOS memory cell is provided which uses two levels of polycrystalline silicon. The first level provides the upper plate of the storage capacitors for the cells in a column, and beneath this plate is an ion implanted region which functions to lower the voltage needed to invert this area. This first level is connected to a bias voltage supply which is of lower value than previously used thus lowering the electric field intensity in the capacitor dielectric. The second level polycrystalline silicon provides the gates of the MOS transistors, and also the connection from the gates to an overlying metal strip which is the X address line. The contact area between the metal strip and the second level poly may overlie a part of the first level poly. The implanted area extends beyond the edge of the first level poly, toward the MOS transistor, to assure a low impedance path. In this embodiment, the silicon oxide which forms the capacitor dielectric may be thinner than that which forms the gate insulator of the transistor, so the capacitance is increased.
In another embodiment, a single level poly provides both the transistor gate and the top plate of the capacitor; here the implanted region functions to lower the electric field intensity in the capacitor dielectric and this increases reliability.
The Drawings
The novel features believed characteristic of the invention are set forth in the appended claims. The invention itself, however, as well as other features and advantages thereof, is best understood from the following detailed description of particular embodiments, when read in conjunction with the accompanying drawings, wherein:
FIG. 1 is a greatly enlarged plan view of a very small area on a semiconductor chip, showing two random access memory cells made according to the invention;
FIG. 2 is an electrical schematic diagram of the cells of FIG. 1;
FIGS. 3a, 3b, 3c and 3d are sectional views of the device of FIG. 1, taken along the lines a-a, b-b, c-c and d-d of FIG. 1, respectively.
FIGS. 4a through 9 of my U.S. Pat. No. 4,240,092 are incorporated herein by reference.
Detailed Description of Specific Embodiment
Referring to FIG. 1, MOS RAM cells according to the invention are illustrated in physical layout. Each cell includes an MOS access transistor 10 and a storage capacitor 11, as also seem in the electrical schematic diagram of FIG. 2. Sense lines 12 are provided by N+ diffused regions; these lines are the Y lines which connect to a large number of the cells in a column. For example, there may be one hundred twenty-eight cells in a column, each having a transistor 10 and a capacitor 11 connected to a sense line 12. A sense amplifier of the type shown in U.S. patent Aaplication Ser. No. 691,734, filed June 1, 1976 by White and Kitagawa, now abandoned, or U.S. Pat. No. 4,071,801, both assigned to Texas Instruments, would be included at the center of each column or sense line. A metal strip is the X address or row select line 13, and this line is connected to all the gates of all transistors in a row, for example one hundred twenty-eight in a 16K RAM. The area occupied by the two cells of FIG. 1 is now more than about one mil squared, or one-half square mil per cell.
As best seen in FIGS. 3a-3d, along with FIG. 1, each MOS transistor 10 includes an N+ diffused region 14 which forms the source (or drain). The N+ region 14 is part of the sense line 12 which is an elongated continuous diffused N+ region. Further, the transistor 10 includes a gate 15 created by the second-level polycrystalline silicon, as will be explained. The drain 16 of the MOS transistor is is created by the edge of an implanted inversion region 17 beneath the capacitor 11. The implanted region 17 provides a primary feature of the invention in that the voltage needed to invert this region is much less than previously required. A thin silicon oxide layer 18 functions as the gate insulator for the MOS transistor 10, and a separate thin oxide layer 19 provides the dielectric of the capacitor 11. According to one feature of the invention, the oxide layers 18 and 19 may be of different thicknesses. The upper plate for the capacitor 11 is provided by the first-level polycrystalline silicon which is an elongated strip 20 connected to a supply voltage Vc which may be about one-half Vdd, according to one aspect of the invention. It is important that the implant region 17 extends beyond the edge of the first level poly 20 to avoid a high resistance gap at the location 16; this will be understood when the method for making is explained. A layer 21 of silicon oxide separates the first and second levels of polysilicon 20 and 15, and a thick layer 22 of silicon oxide covers both layers of polysilicon as well as the entire chip. As seen in FIG. 3b, a metal strip which forms the row address line 13 overlies the layer 22 and extends down to make contact with the second level poly 5 at a contact location 23.
A method of making the cell of FIG. 1 is described with reference to FIGS. 4a-4b of my U.S. Pat. No. 4,240,092 which is incorporated herein by reference.
Referring now to FIG. 5 of my U.S. Pat. No. 4,240,092, incorporated herein by reference, an embodiment of the invention is shown using single level polysilicon in a RAM cell.
In many dynamic RAM applications, it is desirable that Vcc supply be turned off during low power standby mode operation. To meet this requirement the Vx voltage can be generated from Vdd with an MOS circuit as seen in FIG. 9 of my U.S. Pat. No. 4,240,092, implemented in the same chip as the memory array. The circuit may be programmed for various Vx voltages by a metal mask changer to select one out of several possible voltages including Vdd, Vcc, Vss, and a Vx generated from Vdd. The Vx generated from Vdd has a further advantage in that high transient voltages on the supply lines as may occur accidentally are isolated from the capacitor dielectrics. A voltage spike can destroy a memory device by breaking down a capacitor dielectric.
Although the invention has been described with reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as other embodiments of the invention, will become apparent to persons skilled in the art.