The following examples are in illustration of the invention and are not intended to be limiting.
Example 1
The following ingredients are used in making the hormone-containing polymer matrix discs: 17-beta-estradiol, 1 part; levonorgestrel, 2.5 parts; DC-360 polysiloxane medical fluid (20 cps), 12.4 parts; silicone (medical-grade) 382 elastomer (Silasti.RTM. 382 elastomer, Dow Corning Corporation), 74.1 parts; 10 parts of 40 percent (V/V) PEG 400/water (W/W); catalyst M, 20 drops per 100 g. of the mixture.
The 17-beta-estradiol and levonorgestrel are thoroughly mixed in the PEG 400/water solution by using a high torque mixer (sold by Cole-Parmer Company) at about 1000 RPM, to form a mixture of paste-like consistency.
The hormone mixture is added to silicone (medical-grade) 382 elastomer and mixed well, using the high-torque mixer, to form a homogeneous hormone (PEG) polymer dispersion. The DC-360 polysiloxane medical fluid is added using the high torque mixer to the hormone-polymer mixture and 20 drops (for every 100 g of the mixture) of a cross-linking agent, which is designated as catalyst M and is stannous octanoate, are added to the hormone-microdispersed elastomer mixture. After each addition, the material is thoroughly mixed, and the dispersed mixture is placed under vacuum at 20 psi to remove entrapped air.
The hormone-polydimethylsil oxane dispersion is placed into a device maker and spread on a sheet of backing. A sheet of release liner is placed over the spread out mixture The mixture is then cross-linked, using a pressure of 1000 psi at an elevated temperature (60.degree. C.) for 30 minutes to form a cross-linked, medicated polymer sheet, which has a thickness of 0.2-3 mm.
The medicated polymer sheet is removed from the device maker and is cut into square discs having rounded corners of about 10 sq. cm. The discs are attached to a backing layer of heat sealable polyester film laminated to aluminum foil, which is sold by 3M Company as Scotchpak 1005 or 1006. The medicated discs are attached using an adhesive polymer solution, which is a silicone adhesive polymer sold by Dow Corning as DC-355.
The silicone adhesive is believed to have the following structure: ##STR4##
The skin permeation enhancer-adhesive film is made as by using the following ingredients: skin permeation enhancer, 6.5 parts; acetone 30 parts; and adhesive polymer solution, 100 parts. The skin permeation enhancer-adhesive layer is made by dissolving the 6.5 parts by weight of a skin permeation enhancer in 30 parts of acetone. The acetone solution then is added to 100 parts of a silicone adhesive solution sold by Dow-Corning under the designation DC-355.
The mixture is thoroughly mixed to form a homogeneous mixture of skin permeation enhancer and adhesive polymer, which is applied to a strip of a release liner which is a siliconized, or a Teflon-coated polyester film to permit easy removal of the release liner just prior to application of the final polymer matrix disc dosage unit to the subject to be transdermally treated. The adhesive mixture is applied at a controlled thickness. The formed layer has a thickness of about 50-200 microns. The layer is dried completely in vacuum to remove volatile matter.
The skin permeation enhancer-adhesive polymer layer with release liner is applied onto the hormone-containing polymer matrix disc with the attached backing layer under a constant pressure to provide a firmly adhered strip of a four-layered structure as follows:
1. Backing layer
2 Estradiol and levonorgestrel-containing polymer matrix layer
3. Skin permeation enhancer-adhesive layer
4. Release film layer which can be readily removed to permit application to the skin of the subject to receive transdermally the estradiol and levonorgestrel.
By use of an appropriate cutter, the strip is cut to provide the transdermal anti-fertility hormone polymer matrix dosage units which are square (with rounded corners) in shape and have an area of about 10 sq. cm.
The above polymer matrix disc dosage units can also be made to contain straight-chain saturated fatty acids (with alkyl chain length of C.sub.4 to C.sub.18), decyl methyl sulfoxide (DeMSO) or isopropyl myristate (IPM) or other skin permeation enhancers in the polymer matrix and/or in the adhesive layer.
The transdermal absorption of the hormones from the anti-fertility polymer matrix dosage units of this invention is evaluated by using a skin specimen from a "hairless" mouse or human cadaver by following the procedure described by P. R. Keshary and Y. W. Chien, in Drug Develop. & Ind. Pharm., 10 (6) 883-913 (1984).
Transdermal polymer matrix dosage units (MD Patches) are obtained and evaluated as shown in the following Tables and FIGS. 1-4.