Field of Invention
This invention relates to microwave ovens.
Summary of the Invention
According to the invention a microwave oven has a food-receiving cavity, a magnetron for delivering microwave power to the cavity, a forced hot air system comprising an electrical resistance heating element and a fan operative to blow air over the heating element and thence through the cavity simultaneously with the production of microwave power, temperature sensing means for sensing the temperature of the hot air flow and timing means for timing cooking from the commencement of cooking with the cavity in a cold condition, and control means for controlling the operation of the magnetron and the hot air system and operative to:
1. sense the temperature at a predetermined time after commencement of cooking,
2. determine the further cooking time beyond the predetermined time in accordance with a predetermined characteristic relating sensed temperature at the predetermined time to the further cooking time,
3. cease production of microwave power and hot air power after the further cooking time has elapsed to terminate cooking.
The predetermined time is preferably between about eight and fifteen minutes, conveniently about ten minutes. The further cooking time which is added after the predetermined time may be anything from zero to up to about sixty-five minutes, the characteristic relating the sensed temperature at the predetermined time to the further cooking time being determined empirically and conveniently being represented as a polynomial equation preloaded in the control means.
The temperature sensing means preferably comprises a thermistor located adjacent the fan, and the microwave oven may have a time display which, when the predetermined time is reached, displays the further cooking time and counts down to zero as the further cooking time elapses, reaching zero when cooking is complete.
The invention was devised primarily to cook meat items. It will be appreciated that for larger cuts of meat the further cooking time can take the total cooking time to well beyond thirty minutes. For these longer cooking times, it is desirable that the foodstuff should not be exposed to high temperatures for a prolonged period of time because this tends to cause the foodstuff to dry out. To avoid this problem, the temperature sensed at the predetermined time may govern themostatic control of the hot air system, so that the maximum hot air temperature reached during the further cooking time decreases as the further cooking time increases. Preferably, a second thermistor is used to monitor the hot air temperature immediately downstream of the electrical resistance heating element, and the temperature sensed by the second thermistor is used in a thermostatic control circuit which selectively energizes the de-energizes the electrical resistance heating element during the further cooking time to prevent the hot air temperature reaching undesirably high levels.
The invention will now be described by way of example with reference to the accompanying drawings, in which:
Brief Description of the Drawings
FIG. 1 is a composite temperature/time graph showing below fifteen minutes on the time axis the variation of hot air temperature with time and after fifteen minutes shows the characteristic relating sensed temperature at fifteen minutes to the further cooking time, when cooking poultry items a,
FIGS. 2 and 3 are similar graphs for cooking beef and pork items, respectively; and
FIG. 4 is a diagrammatic plan view of the oven.
Description of the Preferred Embodiment
The microwave oven forming the preferred embodiment of this invention is similar in construction to the microwave oven disclosed in the applicant's UK specification No. 2127658 and European patent specification No. 0099705. These are equivalent of U.S. Pat. No. 4,508,947. In particular, the oven comprises a food-receiving cavity, a magnetron 15 for supplying microwave power to the cavity 11 and a forced hot air system for forcing a supply of hot air through the cavity 11 simultaneously with the delivery of microwave power. The forced hot air system comprises an electrical resistance heating element 17 and a fan 19, both of which are accommodated in a compartment 13 disposed behind a rear panel 21 of the cavity 11. Inlet apertures 25 and outlet apertures 27 into and from compartment 13 in the rear panel 21 enable a flow of air to be forced by the fan over the electrical resistance heating element and thence through the cavity 11.
FIG. 1 constitutes between zero and fifteen minutes a family of curves showing the variation of hot air temperature with time for poultry items of differing size. Curve 10 shows the temperature/time variation for a small chicken drumstick which is cooked at about eleven minutes when the sensed temperature reaches the maximum of 184.degree. C. Curve 12 shows the temperature/time variation for a small chicken quarter, the sensed temperature reaching 184.degree. C. at time fifteen minutes. Curves 14, 16, 18, 20 and 22 show temperature/time variations for various sizes of fowl such as a a two pound chicken (14), a three pound chicken (16), and a twelve pound turkey (22). It will be noted that for these items the sensed temperature at fifteen minutes varies between about 153.degree. C. and 172.degree. C.
After fifteen minutes, FIG. 1 shows a curve 24 representing the variation of sensed temperature at fifteen minutes with the further cooking time required beyond fifteen minutes. For example, for the two pound chicken of curve 14, the curve of characteristic 24 shows that the further cooking time required is represented at 26, which is about seven minutes. Hence, the total cooking time for the two pound chicken is fifteen minutes plus seven minutes, making a total of twenty-two minutes. For the small chicken quarter of curve 12 no further cooking time is required so that this particular food item is cooked at the predetermined time of fifteen minutes.
It will be seen that for the largest item, the twelve pound turkey, the further cooking time required is about sixty-five minutes, represented by time 28 in FIG. 1.
The hot air temperature sensed up to the predetermined time of fifteen minutes is detected by a thermistor 29 placed adjacent to the fan 19.
For larger food items which require a total cooking time of more than about thirty minutes, it is desirable to limit the maximum hot air temperature to prevent drying out. This is conveniently achieved by using the temperature sensed at fifteen minutes to in conjunction with a second thermistor 31 in a thermostatic control circuit. The second thermistor 31 is located immediately downstream of the electrical resistance heating element 17. For example, if the temperature at fifteen minutes is below 155.degree. C., as for curve 22, the thermostatic control is set to limit the hot air temperature in the further cooking time to 180.degree. C. If the temperature at fifteen minutes is between 155.degree. C. and 163.degree. C., the thermostatic control limits the hot air temperature to 190.degree. C. If the temperature at fifteen minutes is above 163.degree. or 165.degree., no thermostatic control is applied. The thermostatic control acts to energize or de-energize the electrical resistance heating element to keep the hot air temperature at or closely below the determined level. It will therefore be appreciated that the temperature sensed at the predetermined time of fifteen minutes not only determines the length of the further cooking time, but also sets the maximum hot air temperature so as to prevent larger food items drying out.
When the further cooking time has elapsed the control means of the oven which comprises, for example, microprocessor 35, turn off the magnetron and the hot air system which completes the cooking process.
FIG. 2 is a composite graph similar to FIG. 1, but for beef items. In this case the predetermined time is ten minutes and it is the magnitude of the temperature sensed at ten minutes which determines the further cooking time and any thermostatic control for the larger meat items. Curve 30 shows the temperature/time variation for a fourteen ounce piece of beef, and curves 32 and 34 show similar temperature/time variations for pieces of beef of two pounds four ounce weight, and four pounds eight ounce weight, respectively. Curve 36 shows the extent of further cooking time required as a function of the temperature sensed at ten minutes. Hence, the piece of beef following curve 30 requires five minutes of further cooking time, making fifteen minutes in all. The piece of beef following curve 32 requires a further cooking time of twenty-six minutes and the piece of beef following curve 34 requires forty-five minutes further cooking time. As before, the temperature sensed at the predetermined time (in this case ten minutes) is used to limit the maximum temperature of the hot air by thermostatic control.
If the user requires a rare or well done result the curve 36 is effectively shifted up or down so as to reduce or increase the further cooking time.
FIG. 3 shows between zero and ten minutes the temperature/time variation for two differing sizes of pork joint. Curve 40 shows the temperature/time variation for a two pound pork joint and curve 42 shows the temperature/time variation for a pork joint weighing three pounds six ounces. As for beef, the hot air temperature is sensed at the predetermined time of ten minutes, and the magnitude of this temperature governs the magnitude of the further cooking time, in accordance with the characteristic 44 relating sensed temperature to further cooking time. FIG. 3 shows that the pork item following curve 40 requires a further cooking time of twenty-eight minutes and that the pork item following curve 42 requires a further cooking time of forty-two minutes.
It will be understood by those skilled in the art that curves 24, 36 and 42 reflect the further cooking time intervals for poultry, beef and pork respectively. These curves were determined empirically and can be represented by polynomial equations which are used in the oven's control means to govern the corresponding further cooking time intervals dependent on oven air temperatures reached at the end of the corresponding predetermined times, fifteen minutes for poultry and ten minutes for beef and pork.
In all cases once the predetermined time has been reached the oven displays the required further cooking time on a digital display 37 which counts down to zero as the further cooking time elapses, reaching zero at the end of the further cooking time, so that the user has an indication of when cooking will be completed. Also, in all cases the microwave and hot air power levels are maintained constant throughout at 1100 watts hot air power and 200 watts microwave power into the cavity.
The oven described is preferably semi-automatic in operation, in that the user touches one of a plurality of pads, for example, marked "Red Meats", "Poultry", "Baked", depending on the food item being cooked. If the user selects "Red Meat", the oven senses the temperature at the predetermined time of ten minutes, and if the user selects "Poultry", the predetermined time is fifteen minutes. However, the predetermined times may be pre-programmed by the oven manufacturer to other values, and may be the same for all meats, depending on power levels.