Background of the Invention
1. Field of the Invention
The present invention relates to a method and apparatus for cleaning underwater pylons, and, more particularly, for removing marine growth, such as mussels, from pylons which support offshore platforms and the like.
2. Description of the Prior Art
Underwater pylons, which support structures such as offshore oil platforms, must be inspected periodically to insure that the integrity of the structure is still intact. Marine growth, such as mussels etc., continually accumulates on underwater structures from the surface of the water to about sixty feet below the surface. Such marine growth may extend out from the surface of the structure to twelve or more inches and must be removed prior to each inspection so that any deterioration of the pylons can be ascertained and repairs made or sections replaced.
In the past, divers have directed high velocity water streams against the pylons to remove the marine growth therefrom. The high velocity streams are issued from nozzles which deliver up to twenty gallons of water per minute at pressure up to sixty thousand pounds per square inch ("p.s.i."). The hoses and nozzles from which the high velocity streams issue are difficult for the divers to maneuver around the pylons. Furthermore, the high velocity streams are dangerous and require considerable skill on the part of the divers. As a result of the time and skill required to clean marine growth off of the pylons with the prior art apparatus the resulting cost is high.
Various devices have been devised in the prior art for cleaning underwater surfaces such as the hulls of ships, swimming pools etc. For example, U.S. Pat. No. 3,251,331 to W. R. Crawford discloses a hull cleaner in which a vacuum is created at the mouth of a wheeled carriage to cause water to flow between the mouth and the hull surface. The carriage is designed to be wheeled along the surface of the ship's hull so that the flow of water across the hull surface will dislodge the barnacles etc. The Crawford cleaner is designed to clean light marine growth, such as barnacles and algae, off of relatively smooth flat surfaces that are located near the water surface. The flat surface is necessary in order to enable carriage to create the necessary vacuum. Such a device would not be useful in removing a heavy accumulation of marine growth from relatively small diameter pylons.
U.S. Pat. Nos. 3,258,801 3,073,727 and 3,734,853 disclose devices for removing the debris from the bottom of swimming pools and aquariums. Such devices, however, would be of no use removing marine growth from underwater pylons. U.S. Pat. No. 2,204,584 to H. B. Flower discloses an apparatus for dredging the ocean floor to harvest shell fish therefrom. As in the Crawford device, this apparatus utilizes a vacuum cleaner type nozzle, which is designed to be moved across a relatively flat surface. The nozzle is designed to be rolled across the ocean floor by the dredging vessel. The vacuum cleaner type nozzles of Crawford and Flower could not be maneuvered around small diameter surfaces (e.g. 24 inches or less in diameter) such as the exterior surfaces of pylons and would not create sufficient vacuum on such a curved surface to dislodge the marine growth.
The disadvantages of the prior art techniques and apparatus for cleaning underwater pylons which support offshore platforms have been overcome by the present invention.
Summary of the Invention
In accordance with the present invention, an elongated rigid suction conduit having an inlet and an outlet is mounted on an ocean going vessel so that during a cleaning operation the inlet extends below the water level. An intake nozzle having an opening adapted to conform to the lateral surface of a cylindrical pylon is connected to the inlet of the suction tube by means of a flexible inlet hose. A discharge hose is connected to the outlet of the suction tube and arranged so that the discharge end extends above the water level. An eductor is disposed in the suction tube intermediate the inlet and outlet thereof. The eductor includes an inlet arranged to be connected to a source of water under pressure so that water flowing through the inlet will entrain fluid molecules within the suction conduit and create a low pressure in the inlet of the suction conduit. One or more pumps are carried by the vessel and arranged to supply water under pressure to the inlet of the eductor so that when the intake nozzle is positioned on the surface of an underwater pylon the marine growth attached thereto will be dislodged from the pylon, carried by the stream of water entering the intake nozzle and discharged from the discharge hose.
In accordance with the method of the present invention water is forced through an elongated suction conduit having a flexible portion terminating in a discharge nozzle at one end and in an intake nozzle configured to conform to a cylindrical surface of a typical pylon at the other end, the water flow creating a low pressure area adjacent the intake nozzle. The intake nozzle is applied to successive areas along the surface of the pylons to thereby pull the marine growth off of the pylons and cause it to be carried through the conduit and discharged from the discharge nozzle.
The organization, operation and advantages of the present invention may be best understood from the following description taken in conjunction with the accompanying drawings.
Brief Description of the Drawings
FIG. 1 is an elevational view of an ocean going vessel with the pylon cleaning apparatus of the present invention mounted thereon;
FIG. 2 is a partial end view of the pylon cleaning apparatus of FIG. 1, without the ocean going vessel, and illustrating four suction conduits mounted on a rack and two pumps for supplying water under pressure to the vacuum conduits;
FIG. 3 is a cross-sectional view of one of the suction conduits of FIGS. 1 and 2 taken along line 2--2 illustrating the eductor arrangement used in the present invention;
FIG. 4 is an elevational partial side view of the pylon cleaning apparatus of FIG. 1 enlarged to illustrate the manner in which the frame is secured to the vessel;
FIG. 5 is an enlarged partial side view of the apparatus of FIG. 4 showing the frame and suction conduits in a stored position; and
FIG. 6 is an enlarged perspective view of a portion of the rack of FIG. 4 illustrating in more detail the mounting arrangement therefore.
Detailed Description of a Preferred Embodiment of the Invention
Referring to FIG. 1, there is illustrated an ocean going vessel 10 and a portion of an offshore drilling platform 12 including a pylon 14. The pylon cleaning apparatus of the present invention including four rigid suction conduits 16 as shown, more particularly, in the end view of FIG. 2 is mounted on the stern of the vessel 10 by means of a rack 18. The rack 18 includes channel side members 20 and cross members 22 secured thereto by suitable means such as welding.
An intake nozzle 24 which is adapted to conform to the lateral surface of the pylons to be cleaned (i.e. perpendicular to the longitudinal axis of the pylon) is connected to an entrained liquid inlet 26 of each suction conduit by means of a flexible inlet hose 28. The intake nozzle preferably has a circular opening. A diver 30 is illustrated as maneuvering the intake nozzle 24 around the pylon 14. As will be explained in more detail, marine growth is pulled off of the pylon 14 by the low pressure (i.e. between seven to fifteen inches of mercury and preferably between nine to eleven inches of mercury water) created at the mouth of the nozzle 24, then passes through the inlet hose 28, the suction conduit 16 and is discharged onto the deck 31 of the vessel by means of a discharge nozzle 32. A pair of pumps 34 and 36 supply water under pressure to eductors located in each rigid suction conduit 16 to provide the low pressure at the intake nozzle 24. An inlet 38 for each pump is disposed below the surface 40 of the water.
Referring now to FIG. 3, each rigid conduit 16 includes the inlet 26, an outlet 27 and an eductor 42. The eductor 42 includes a carrier liquid inlet 44, a pair of eductor nozzles 46 connected to the inlet and entering into opposing sides of the conduit so that water exiting the nozzles is directed against the sides of a diffusion section 48 and toward the outlet 27. The eductor inlet 44 is connected to the outlet of a respective pump 34 or 36 by means of suitable high pressure hoses 50, as is illustrated more particularly in FIG. 2. The high velocity water streams, exiting the eductor nozzles 46, seal against the sides of the diffusion section 48 and create a low pressure or vacuum in the inlet 26 and in the intake nozzle 24.
The suction conduits 16 are preferably made of metal, which is resistant to corrosion by salt water, such as stainless steel. The length and diameter of the suction tubes are preferably about six feet and five inches, respectively. The eductor nozzles 46 are preferably formed from two inch pipes welded to the sides of the suction conduits. The pumps 34 and 36 may be designed to deliver three hundred (300) gallons of water per minute to each eductor nozzle at about ninety (90) p.s.i. The flexible inlet hoses 28 are preferably made of a suitable plastic such as polypropylene with a ribbed construction to maintain shape and having a density about equivalent to water. This enables the diver to maneuver the hose and intake nozzle under water with a minimum of effort.
Referring now to FIGS. 4, 5 and 6 there is illustrated the mechanism for mounting the rack and suction conduits on the vessel. An anchor bracket 54 is suitably secured at each end of the stern of the vessel, for example by bolts, not shown. An anchor rod 56 is mounted on each anchor bracket 54 and extends parallel to the stern as is illustrated more particularly in FIG. 6. The open channel in each side member 20 of the frame 18 extends around one end of a respective anchor rod, as is best shown in FIG. 6, so that the frame 18 is prevented from moving relative to the vessel in a direction perpendicular to the plane of the frame. A pair of limit pins 58 and 60 are secured to the side member 20 for limiting the upward and downward movement of the frame 18. The operating position of the frame 18 and suction tubes 16 is illustrated in FIG. 4 and the stored position is illustrated in FIG. 5.
In operation the frame 16 and suction tubes are placed in the position illustrated in FIGS. 1 and 4 so that the eductors 42 are located below the water level to eliminate the need for priming. The pumps 34 and 36 are energized and divers are dispatched to maneuver the intake nozzles around the pylons to remove the marine growth thereform.
There has thus been described a novel method and apparatus for cleaning underwater pylons by removing the marine growth therefrom, which is much more efficient, less dangerous and more advantageous than the prior art.