Method of and Arrangement for Cleaning, Activating and Metallizing of Bore Holes in Conductor Boards

The present invention relates to a method of and an arrangement for cleaning, activating and metallizing of bore holes in conductor boards, and more particularly in horizontally guided conductor boards.

Conductor boards for printed circuit are known in which the bore holes are connected with both outer surfaces or inside the isolating surfaces with one another, after the activation and metallization with so-called through-contacting process. The operational properties of such conductor boards are dependent, to a great extent, upon exact removal of respective impurities. Methods and arrangements for cleaning of such contacting holes in conductor boards are known, for example from German Pat. No. 2,606,984. These methods and arrangements have long treatment times because their relatively low flow rates, and therefore they can be improved.

Accordingly, it is an object of the present invention to provide a method of and an arrangement for cleaning, activating and metallizing of bores holes in conductor boards, in which an exact cleaning and treatment of bore holes in conductor boards is possible with high flow rates and in short treatment times.

In keeping with these objects and with others which will become apparent hereinafter, one feature of the present invention resides, briefly stated, in a method in accordance with which a conductor board is displaced over a surge line which is formed by a nozzle arranged under a transporting path and normal to the transporting direction, and a liquid treatment medium is supplied from the nozzle in form of a standing wave to the lower side of the conductor board.

When the method is performed in accordance with the present invention, a perfect cleaning of inner walls of the holes in the conductor boards is performed in extraordinarily short treatment times which have never been reached before. The method is also suitable for activation and metallization of bore holes with the use of conventional activation and metallization solutions.

It is especially advantageous that the bore holes with smallest diameters up to 0.15 mm can be reliably conditioned, activated and/or metallized.

A further advantage is that the metallization, for example chemical copper-plating, can be considerably improved because of the absence of adhering hydrogen bubbles. The majority of the process steps can be performed without heating, and a support demetallization is dispensed with.

In accordance with an advantageous feature of the present invention the nozzle can be formed as a plain perforation member provided with slots, holes or broken through, symmetrically or asymmetrically.

Water, acids such as sulphur acid bases can be used for example as a liquid treatment medium. Conventional activation solutions can be used for activation, for example, based on noble metal solutions, such as palladium salt solution. Also, conventional bath can be used for chemical and in some cases galvanic metallization.

The novel features which are considered as characteristic for the invention are set forth in particular in the appended claims. The invention itself, however, both as to its construction and its method of operation, together with additional objects and advantages thereof, will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.

FIG. 1 is a view showing a cross-section of an arrangement for cleaning, activating and metallizing of conductor boards in accordance with the present invention;

FIG. 2 is a perspective view of the arrangement of FIG. 1;

FIG. 3 is a view schematically showing the steps of the method of cleaning, activating and metallizing of bore holes in conductor boards in accordance with the present invention; and

FIG. 4 is a plan view and a side view of a hole mask and

FIG. 5 is a cross-section of the hole mask.

An arrangement for cleaning, activating and metallizing of bore holes in conductor boards is shown in section in FIG. 1 and includes a surge line formed as a nozzle. 5 A conductor board is moved along a transporting path in a transporting direction identified with the arrow in FIG. 1. One of the above mentioned nozzles is located under the transporting path and normal to the transporting direction of the conductor board.

The nozzle includes a nozzle housing which is identified as a whole with reference numeral 1. A pre-chamber 2 is formed in the nozzle housing 1. The nozzle housing 1 also defines an inner chamber 4 and is provided with a hole mask 3. An outlet opening 5 is provided in the nozzle housing 1.

Reference numeral 6 identifies an anode. As can be seen from the drawing, the upper surface is provided with an indentation which forms a space between the nozzle housing 1 and the conductor plate 8. An ultrasonic vibrator 9 is accommodated in the inner chamber 4. Finally, an inlet pipe 10 is connected with the pre-chamber 2 of the nozzle housing 1.

As can be seen from FIG. 3, a treatment solution 12 is accommodated in a container 14. The treatment plate 8 is guided by guiding rollers 15 and is contacted by sliding contacts 11.

Coming back to FIG. 1, it can be seen that another nozzle can be arranged above the transporting path of the conductor board 8 and also normal to the transporting direction. The construction of the upper nozzle can be identical to the construction of the lower nozzle. The upper and lower nozzles can be arranged in vertical alignment with one another or offset relative to one another.

FIG. 2 shows several possible combinations of the respective units of the inventive arrangement. Reference A identifies the arrangement which includes one nozzle located under the transporting path of the conductor board. References A and B identify the arrangement which includes the nozzle located under the transporting path of the conductor board and the ultrasonic vibrator B located above the transporting path. References A and C identify the arrangement including two nozzles located under and above the transporting path of the conductor board respectively and arranged in vertical alignment or offset relative to one another.

References A, B and C identify the arrangement including upper and lower nozzles and the ultrasonic vibrator. References A and D identify the arrangement which includes the nozzle located under the transporting path of the conductor board and provided with anode and cathode for electrolysis. Finally, references A, C and D identify the arrangement including the upper and lower nozzles and provided with anode and cathode for electrolysis.

The arrangement in accordance with the present invention operates and the method is performed in the following manner:

Through several inlet pipes 10 the treatment solution, for example water, is supplied into the pre-chamber 2. The inner chamber of the nozzle is subdivided by the hole mask so as to provide distribution of the flow to the nozzle opening. The inner chamber 4 located before the nozzle opening which is formed here as a slot, serves as a dynamic air pressure producing or decelerating chamber for a uniform formation of the surge after passing the nozzle outlet 5. In the space 7 between the nozzle housing 1 and the conductor plate 8, a negative pressure is formed which forces the solution over the region of the high flow through the bore holes. In the event of the chemical treatment, the conductor plate is treated only with the lower surge nozzle. For cleaning processes with ultrasonic and chemical processes, the treatment is performed with two surge nozzles which are located with an offset above and below the conductor plate. In these cases the ultrasonic vibrator 9 is installed above the conductor plate in the respective surge nozzle. For the electrolysis, the anode 6 is accommodated in the inner chamber. The negative polarization of the conductor plate 8 is performed via the sliding contacts 11 which are positioned outside the wet region before and after the nozzles.

The method and arrangement in accordance with the present invention are especially suitable for treatment of conductor plates for printed circuits which are used in electronics.

It will be understood that each of the elements described above, or two or more together, may also find a useful application in other types of constructions differing from the types described above.

While the invention has been illustrated and described as embodied in a method and an arrangement for cleaning, activating and metallizing of bore holes in conductor boards, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.

Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.