Heat Exchanger, Particularly a Coolant Evaporator

The present invention relates to a heat exchanger, particularly for a coolant evaporator having several flat pipes that are arranged parallel to one another and which each have ends which are expanded with respect to a central part of the pipes. These ends have connecting openings for connecting one pipe to an adjacent pipe. The ends are closed off by caps.

Heat exchangers of this type that may be used particularly for coolant evaporators were shown. However, in that heat exchanger, different pipes must be provided at the extreme ends of the pipe block that is formed of flat pipes, that in the expanded part have only one opening that borders on the adjacent pipe. The other side that determines the end of the heat exchanger must be closed.

The same also applies when the heat exchanger is to be equipped with different courses of piping, in other words, when the heat exchange medium is to be guided through the flat pipes in a zig-zag course or is to be guided through groups of these flat pipes. It is therefore a disadvantage that at least two types of flat pipes must be manufactured and stored for assembling the heat exchanger, which increases the constructional expenditures for these types of heat exchangers. It is also a disadvantage that for the finished heat exchanger, it is not possible or is very inconvenient to determine where deflecting points of the pipe courses are provided.

Therefrore, an objective of the present invention is to provide a heat exchanger having connected flat pipes with expanded ends in a manner that is simpler and more advantageous with respect to assembly.

This and other objects are achieved in the present invention by providing a heat exchanger having flat pipes with expanded end areas that are closed off by caps, and which are interconnected through two connecting openings, these flat pipes being identical. At least one of the caps has an indentation extending towards the inside of the flat pipe for closing off one of the connecting openings.

By means of the present invention, all flat pipes are constructed identically and are equipped with two mutually opposite openings in the expanded parts. The closing of individual openings then selectively takes place where it is desired, so that only an exchange must take place of the caps that are provided in any event for closing the pipe ends. It is also advantageous that, after the caps have been fitted on, it can be checked from the outside where one of the two openings of the flat pipe is closed, i.e., where a new course of pipes begins, for example.

Other objects, advantages and novel features of the present invention will become apparent from the following detailed description of the invention when considered in conjunction with the accompanying drawings.

FIG. 1 is a diagrammatic longitudinal sectional view of a heat exchanger constructed in accordance with a preferred embodiment of the present invention as a coolant evaporator.

FIG. 2 is a top view of the heat exchanger of FIG. 1 in the direction of Arrow II.

FIG. 3 is a lateral view of the heat exchanger of FIG. 1 in the direction of the Arrow III, but with a lateral part removed.

FIG. 4 is an enlarged diagrammatic sectional view of an upper portion of FIG. 2 along Line IV--IV.

FIG. 5 is a diagrammatic sectional view of FIG. 4 along Line V--V.

FIG. 6 is a top view of the upper pipe end of FIG. 4.

FIG. 7 is an enlarged sectional view of an upper portion of FIG. 2 that is along Line VII--VII.

FIG. 8 is a sectional view of FIG. 7 along Line VIII--VIII.

FIG. 9 is a top view of the uppe end of the pipe of FIG. 7.

FIGS. 1 to 3 show a heat exchanger 1 in the form of a coolant evaporator that has several identically constructed flat pipes 2 which ar each equipped with an end area 2a that is expanded with respect to the center part 2b. These end areas 2a have an oval shape and are placed directly against one another. In the illustrated preferred embodiment, the expanded parts 2a are each provided with openings 5 on the two wall sides that are opposite and parallel to one another. When the flat pipes 2 are placed against one another, these openings 5 are in alignment with one another because all of the flat pipes are identically formed. This is also due to the fact that in each case (see FIG. 1), the opening of each expanded part 2a that points to the right is equipped with a pipe section 110 projecting toward the outside that fits into the opening 5 of the adjacent part 2a. By this construction, all the flat pipes 2 can be placed against one another with their expanded parts 2a and be mutually fixed in their position before they are soldered together.

In this embodiment, as is also known in other types of constructions, one ribbed insert 11 respectively is inserted between each two adjacent flat pipes 2. This ribbed insert 11 has the purpose of increasing the heat exchange between the flat pipes and the medium flowing through between them. For example, in the illustrated embodiment, air is guided through these spaces and the ribbed inserts 11 (perpendicular to the plane of the paper for FIG. 1) this air being cooled when flowing through the coolant evaporator.

Within the central area 2b of each flat pipe, turbulence inserts 14 are provided that are inserted into the pipes in a manner not described here in detail. The heat exchanger 1, toward the outside, is closed off by means of lateral parts 13 that, in a preferred embodiment, are soldered together with the flat pipes, and are fastened at the flat-pipe block in other ways in alternate preferred embodiments.

The feeding and discharge of the coolant and of the heat exchange medium takes place through the feeding pipe 15 and through the discharge pipe 16.

All the flat pipes 2, at both their ends, are tightly sealed off by caps 3 and 4 and thus form a flat-pipe block into which the heat exchange medium is introduced via the feeding pipe 15. In order to achieve that the heat exchange medium flows through the flat-pipe block as uniformly as possible, first, adjacent to the flat pipe 2' to which the heat exchange medium is fed at the top, the adjacent pipes 2 are closed at their tops by means of caps 4. As will be explained in the following by means of FIGS. 4 to 6, these caps 4 are saucer-shaped but have indentations 6. The caps 4 have wall parts 7 that are shaped such that when the cap 4 is inserted, they close off one of the two openings 5 in the expanded parts 2a of the flat pipes.

FIG. 1 shows that the outermost of the two caps 4, with its closing wall 7, rests against the exterior side of the outermost flat pipe 2, so that as a result, the flat-pipe block is closed off toward the outside. In the flat pipe that borders the pipe 2' on the right in FIG. 1, the cap 4 is inserted the other way around so that its closing wall part 7 closes off the opening 5 that points to the right. As a result, the heat exchange medium that is fed through the feeding pipe 15 is forced to flow downward in the first set of three adjacent flat pipes, from which it can then flow into the second set of three adjacent pipes to the pipe 2". The lower expanded part 2a' of the pipe 2" is closed off by a cap 4 such that the heat exchange medium cannot flow to the outside nor to the pipe that is adjacent to it on the right. In its upper area, the fifth flat pipe from the right in FIG. 1 is again equipped with a cap 4 so that a zig-zag flow of the heat exchange medium is caused in the flat pipe block, before it is discharged through the discharge pipe section 16.

The expanded parts 2a that are not closed off by the caps 4 are tightly closed off by caps 3, the shape of which is best shown in FIGS. 7 to 9. Because of the design of the present invention, it is sufficient to store flat pipes of identical shape which then, as required, are assemblable to form heat exchangers of a certain desirable length and are selectively closed off by caps in such a manner that a desired flow-through is achieved.

After the insertion of the caps and of closing caps that are not described in detail which are provided for inlet and outlet pipe sections, the flat-pipe block is soldered together so that the caps 3, 4 are held tightly in the ends 2a of the flat pipes 2. These flat pipes 2 are also held tightly against one another by means of the engaging of the pipe sections 110 and the openings 5. The flat pipes 2 that are provided in the illustrated embodiment have expanded parts 2a that do not correspond to the whole width b of the heat exchanger, as seen in FIG. 2. In this embodiment, the flat pipes 2 are produced by starting from pipes 2 with an oval cross-section corresponding to the expanded parts 2a, and then rolling flat or pressing flat the central area 2b of the pipes 2.

FIGS. 4 to 6 best show the cap 4 that is inserted in the heat exchanger of FIGS. 1 to 3. The cap 4 has a saucer shape and with its edges 17 sits tightly in the upward-projecting edge 18 of the expanded parts 2a of the assigned flat pipes 2. In the illustrated preferred embodiment, the cap 4 has an indentation 6 that has a wall part 7 that, as shown in FIG. 5, closes off the left opening 5' of the two openings 5', 5 in the expanded part 2a of the flat pipe 2. The indentation 6 is closed off by a diagonally extending wall 19 that is located on the opposite side of the wall part 7, this extending wall 19 extending in such a manner that it is also used as a flow guiding surface for the heat exchange medium flowing between the opening 5 and the area 2b.

FIGS. 7 to 9 show that each cap 3 also consists of a saucer-shaped part, the edges 20 of which point to the outside and are adapted to the internal cross-section of the expanded part 2a of each flat pipe 2. These saucer-shaped caps 3 have reinforcing beads 9 that extend transversely to the longitudinal axis 10 of the oval shape and have the purpose of increasing the stability of the caps 3. These caps 3 are used exclusively for the external closure of each flat pipe 2. Just like the caps 4, they are soldered tightly into the flat pipes 2.

Although the present invention has been described and illustrated in detail, it is to be clearly understood that the same is by way of illustration and example only, and is not to be taken by way of limitation. The spirit and scope of the present invention are to be limited only by the terms of the appended claims.