Background Of The Invention
1. Field Of The Invention
This invention relates to clamping mechanisms, and more particularly to a clamping mechanism used for clamping an object, such as a wheelchair wheel, to a structural member, such as a wheelchair loading rack on a wheelchair loader.
2. Description Of The Prior Art
In loading an object, such as a wheelchair, onto a structural member, such as a loading rack of a wheelchair loader used in loading the wheelchair into a vehicle, it is desirable to clamp the object to the structure in a way in which the object will not come loose accidentally during movement of the structure.
In the particular art of wheelchair loaders, numerous devices have been developed for securing the wheelchair to the loader during the loading operation and during transit. Typical examples of such devices are disclosed in U.S. Pat. No. 3,937,376 to Ewing; U.S. Pat. No. 4,073,395 to Clement; U.S. Pat. No. 4,213,729 to Cowles et al.; U.S. Pat. No. 4,297,069 to Worthington; and U.S. Pat. No. 4,400,129 to Eisenberg et al. Each of these devices provides, with varying degrees of success, clamping means for holding the wheelchair to the loader. However, many of these require difficult and complex operations, which can be a particular problem for handicapped persons. Also, in at least some of these prior art devices, the wheelchair can easily become dislodged from the loader during transit, resulting in undesired movement of the wheelchair with the possibility of damage thereto or danger to passengers in the vehicle.
Therefore, there is a need for a clamping device having simple movement requiring little dexterity so that it can be operated by at least some handicapped persons, while still rigidly clamping the wheelchair to the loader. The clamping mechanism of the present invention solves this problem by providing quick release clamping of the wheelchair, but which is not accidentally dislodged easily, even by attempted movement of the actuating handle thereof unless an actuating button is depressed.
Clamping mechanisms are also used for wheelchair brakes, and the present apparatus can easily be adapted to such a usage, thereby providing a quick release brake which is lockable so it is not accidentally disengageable as with most prior known brakes.
Of course, quick release clamping mechanisms are used in many other areas, such as clamping an object to a machine tool for machining work thereon. One such clamping device is disclosed in U.S. Pat. No. 2,545,668 to Merriman. The apparatus of the present invention is further easily adaptable for such machine tool usage, as will be seen by those skilled in the art.
SUMMARY OF THE INVENTION
The clamping mechanism of the present invention provides a quickly releasing, lockable means for clamping an object to a structural member. The clamping mechanism is particularly adaptable for use in clamping a wheel of a wheelchair to a wheelchair loading rack, but is not limited to such usage.
The clamping mechanism comprises mounting means for attaching to the structure, pivot means attached to the mounting means, lever or handle means pivotally mounted on the pivot means, object engaging means pivotally attached to the mounting means, and linkage means interconnecting the lever or handle means and the object engaging means. One of the pivot means and lever means comprises key means thereon, and the other of the pivot means and lever means comprises keyway means thereon, wherein one of the key means and keyway means is movable with respect to the other between a locked position and an unlocked position allowing relative rotation therebetween such that the lever means may be pivoted between first and second positions. As the lever means is pivoted between the first and second positions, the linkage means acts to pivot the object engaging means between a clamping position in which the object is engaged thereby and an unclamped position in which the object is disengaged therefrom.
Preferably, the lever or handle means comprises a hollow handle defining a transverse hole therethrough and an actuation plate reciprocably positioned in the handle wherein the keyway means is characterized by a substantially keyhole-shaped opening in a portion of the plate adjacent the transverse hole. The opening has an elongated portion and an enlarged portion. The pivot means comprises a pivot pin extending through the transverse hole in the handle and is fixedly attached to the mounting means. The key means is characterized by a flat surface on the pivot pin. The flat surface engages the elongated portion of the opening in the actuation plate when in the locked position and is disposed in an enlarged portion of the opening when in the unlocked position.
Biasing means are provided for biasing the movable one of the key means and keyway means toward the locked position. In the preferred embodiment, the biasing means is a spring which biases the plate in a direction away from the transverse hole in the handle.
The clamping mechanism further comprises friction clutch means in operative association with the lever means and pivot means for providing frictional resistance therebetween as the lever means is pivoted. In the preferred embodiment, the friction clutch means is characterized by a resilient ring disposed between the handle and a head of the pivot pin adjacent the handle.
The object engaging means includes a clamp assembly with a clamping member and a lever portion pivotally connected to the mounting means. The linkage means is characterized by at least one link interconnecting the lever portion of the clamp assembly and an end of the handle.
In an embodiment of the clamping apparatus of the present invention for use on a wheelchair loader, the clamping mechanism is attached to a wheelchair loading rack and is used to clamp a wheel of a wheelchair to the rack. In one alternate embodiment, the clamping mechanism is angled with respect to the rack so that the clamping member is radially aligned with a center point of the wheel.
The clamping member may be adapted to fit the size and shape of any wheel, and in one embodiment includes an elongated rib thereon which provides a reduced area of contact on the wheel for increasing the securing pressure applied thereto.
An important object of the present invention is to provide a clamping mechanism for clamping an object to a structure and which is quickly actuated and lockable when in a clamping position.
Another object of the present invention is to provide a lockable clamping mechanism for clamping a wheelchair wheel to a wheelchair loading rack.
An additional object of the invention is to provide a clamping mechanism for a wheelchair loader which may be operated by at least some handicapped persons.
A further object of the invention is to provide a toggle clamping mechanism with a reciprocating locking plate in the handle thereof.
Still another object of the invention is to provide a wheelchair clamping and loading rack which lockably clamps and bears against a wheelchair wheel on both sides of the vertical and horizontal axes thereof.
Additional objects and advantages of the invention will become apparent as the following detailed description of the preferred embodiment is read in conjunction with the accompanying drawings which illustrate such preferred embodiment.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 illustrates the clamping mechanism of the present invention forming part of a wheelchair clamping and loading rack as viewed from the side of a wheelchair loaded thereon.
FIG. 2 is a vertical cross section taken along lines 2--2 in FIG. 1.
FIG. 3 is an enlarged side view of the clamping mechanism of the present invention shown in a clamping position.
FIG. 4 is a side view of the clamping mechanism shown in a raised or free position.
FIG. 5 is a cross section taken along lines 5--5 in FIG. 3.
FIG. 6 is a longitudinal cross section of the actuating handle assembly of the clamping mechanism taken along lines 6--6 in FIG. 3.
FIG. 7 is a transverse cross section of the actuating lever taken along lines 7--7 in FIG. 6.
FIG. 7A illustrates a portion of the actuation plate alone as viewed in FIG. 7, including details of the aperture therethrough.
FIG. 8 is a transverse cross section taken along lines 8--8 in FIG. 6.
FIG. 9 shows an alternate embodiment of the clamping mechanism as used as part of a wheelchair clamping and loading rack.
FIG. 10 is a detailed side view of an alternate embodiment of the clamping member of the clamping mechanism.
FIG. 11 is a view taken along lines 11--11 in FIG. 10.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings, and more particularly, to FIGS. 1 and 2, the clamping mechanism of the present invention is shown and generally designated by the numeral 10 as forming part of a wheelchair clamping and loading rack 12. Rack 12 is preferably of a type used on a wheelchair loader such as disclosed in my co-pending application Ser. No. 792,874, a copy of which is incorporated herein by reference. For such a loader, FIG. 1 represents a rear view.
The main structure of rack 12 is a support frame 14 including a pair of substantially parallel vertical members 16 and top and bottom horizontal members 18 and 20, respectively. Rack 12 also preferably includes an intermediate horizontal member 22 with an intermediate vertical support member 24 extending between intermediate horizontal member 22 and top horizontal member 18. Preferably, but not by way of limitation, intermediate vertical member 24 is centrally located between vertical members 16.
A main wheel rail 26 and a front wheel rail 28 are attached to lower horizontal member 20 of frame 14, onto which are rolled the corresponding wheels on one side of a wheelchair. Vertical guides 30 and 32, such as shown for main wheel rail 26 in FIG. 2, keep main wheel 34 properly tracked on main wheel rail 26. Similar vertical guides are used to keep front wheel 36 on front wheel rail 28.
Main wheel 34 is rolled onto rail 26 until it stops against stop plate 38 at contact point 40 with the lowermost portion of wheel 34 resting on rail 26 at contact point 42. Front wheel 36 is concurrently rolled onto front wheel rail 28.
Clamping mechanism 10 prevents rotation of main wheel 34 by clamping the main wheel at a contact point 44 in a manner hereinafter described in more detail. Clamping mechanism 10 exerts a downward force on main wheel 34 when in a clamping position, while at the same time pulling the main wheel against frame 14. It will be seen that contact point 44 is on a side of a vertical center line of main wheel 34 opposite contact point 40. Further, contact point 44 is on a side of a horizontal center line of main wheel 34 opposite contact point 42. Thus, clamping mechanism 10 at contact point 44, stop plate 38 at a contact point 40 and main wheel rail 26 at contact point 42 form a three-point pattern to rigidly hold main wheel 34 to rack 12.
As will be discussed in more detail hereinafter, clamping mechanism 10 may be positioned at any point along vertical member 24 to accommodate different sized main wheels 34. Clamping mechanism 10 is illustrated on the right-hand side of vertical member 24 as viewed in FIG. 1, but the clamping mechanism may be configured to be placed on the left-hand side of vertical member 24, as generally indicated by reference numeral 10'. This might be necessary for particularly small wheels, such as wheel 46. However, clamping mechanism 10' clamps against wheel 46 at contact point 48 which is on an opposite side of the vertical center line of wheel 46 from contact point 50 where wheel 46 engages a stop plate 52. Contact point 48 is obviously on an opposite side of the horizontal center line of wheel 46 from contact point 54 on rail 26. Thus, the three-point pattern to rigidly hold wheel 46 to rack 12 is maintained, and it will be clear that any size wheel may be accommodated in this manner.
Main wheel rail 26 and front wheel rail 28 are illustrated in FIG. 1 as extending to the right of frame 14. It will be obvious to those skilled in the art that the rails could just as easily extend to the left with clamping mechanism 10 or 10' moved accordingly, depending upon the preference and requirements of the user.
Referring now to FIGS. 3-5, details of clamping mechanism 10 are shown. A mounting bracket 56 is used to hold the apparatus to intermediate vertical support member 24. As shown in FIG. 5, vertical member 24 is of cylindrical configuration, although it is not limited to this shape, and mounting bracket 56 includes a first substantially U-shaped member 58 and a second substantially U-shaped member 60 which are dimensioned to conform to an enclosed vertical member 24. First U-shaped member 58 has a pair of flanges 62 extending from opposite sides thereof, and second U-shaped member 60 has a pair of corresponding flanges 64 extending therefrom. Fastener means, such as screws 66 and nuts 68 clamp corresponding flanges 62 and 64 together such that first and second U-shaped members 58 and 60 are rigidly clamped against vertical member 24. Fixedly attached to second U-shaped member 60 is an L-shaped member 70 having a portion 72 substantially parallel to flanges 62 and 64. Thus, mounting means are provided for clamping mechanism 10.
For positioning of a clamping mechanism such as 10' on the opposite side of vertical member 24, it will be seen that alternate L-shaped member 74 could be attached to first U-shaped member 58, as hereinbefore described.
Clamping mechanism 10 also includes pivot means, such as a pivot pin 76, on which is pivotably mounted lever means, such as a lever or handle assembly 78. Pivot pin 76 and handle assembly 78 may generally be described as forming a lever and pivot assembly.
Clamping mechanism 10 further includes object engaging means, preferably in the form of a clamp assembly 80 having a lever portion 82 pivotally attached to L-shaped member 70 by pivot pin 84. Extending transversey from both sides of lever 82 are flanges 86 to which it attached a clamp plate 88 by fastening means such as screws 90.
Interconnecting lower end 92 of handle assembly 78 are linkage means, preferaably in the form of a pair of elongate links 94. Each link 94 has an end pivotally connected to lower end 92 of handle assembly 78 by a pivot pin 96 and an opposite end pivotally connected to an intermediate part of lever portion 82 by a pivot pin 98.
Referring now to FIGS. 6-8, details of handle assembly 78 and the interaction thereof with pivot pin 76 are shown. Handle assembly 78 includes an elongated, tubular handle 100 of substantially cylindrical configuration defining a central cavity 102 therein. Handle 100 has a closed end 104 of which lower end 92 forms a part and central cavity 102 opens at an opposite open end 106.
A pair of collars 108 an 110 of substantially cylindrical cross section extend transversely through handle 100 and define a transverse hole therethrough in communication with central cavity 102. At approximately the transverse center of handle 100, collars 108 and 110 are spaced apart to define a gap 114 therebetween.
Reciprocably positioned in central cavity 102 of handle 100 is a substantially flat actuation plate 116. As best seen in FIG. 7, actuation plate 116 has an enlarged first portion 118 with edges 120 in close spaced relationship to the inner surface of handle 100 defining central cavity 102. Thus, movement of plate 116 in the transverse direction shown in FIG. 7 is limited.
Plate 116 also includes a relatively narrower second portion 122 extending from enlarged portion 118 and out of open end 106 of handle 100. Preferably, narrow portion 122 has a threaded upper end 124 to which is threadingly engaged an actuation button 126. Extending from the inner surface of button 106 and into open end 106 of handle 100 is a sleeve 128.
Enlarged portion 118 of actuation plate 116 defines a substantially keyhole-shaped aperture 128 therethrough. Aperture 128 has an elongated portion 130 and an enlarged, preferably rounded portion 132. Elongated portion 130 is formed by a pair of longitudinally extending, substantially parallel side edges 134 and a bottom edge 136. The details of aperture 128 are best shown in FIG. 7A.
Actuation plate 116 is positioned in central cavity 102 of handle 100 such that a portion of aperture 128 is always aligned with transverse hole 112. It will thus be seen that part of enlarged portion 118 of actuation plate 116 extends through gap 114 between collars 108 and 110. In this way, the collars act as a plate positioning means for locating actuation plate 116 at a substantially transversely central position in central cavity 102, thus limiting the transverse movement of actuation plate 116 in the direction shown in FIG. 6.
Extending through transverse hole 112 and handle 100, and thus through aperture 128 and actuation plate 116, is a shank portion 138 of pivot pin 76. An end portion with a threaded end 140 extends from shank portion 138 beyond the outer edge of collar 100 through portion 72 of L-shaped member 70 and is fixedly attached to the L-shaped member by fastener means such as nut 142. In this way, pivot pin 76 is held stationary with respect to L-shaped member 70, and rotation with respect thereto is prevented. Pivot pin 76 also includes a head portion 144 which is adjacent the outer edge of collar 110 on an opposite side of handle 100 from L-shaped member 70.
Shank portion 138 of pivot pin 76 is of substantially cylindrical configuration, but has at least one flat surface 148 defined thereon as best shown in FIGS. 7 and 8. In the preferred embodiment, two such flat portions 148 are used, but the invention is not limited to this particular configuration. Flat portions 148 are positioned axially along shank portion 138 of pivot pin 76 such that the flat portions are in general alignment with gap 114 defined between collars 108 and 110. It will be seen that when actuation plate 116 is in the position shown in FIGS. 6-8, flat portions 148 are adjacent longitudinal edges 134 of elongated portion 130 of aperture 128. This forms a locking position of actuation plate 116, and thus of handle assembly 78, and it will be seen that the actuation plate and handle assembly cannot be pivoted with respect to pivot pin 76 when flat surfaces 148 of shank portion 138 of the pivot pin are in such locking engagement with elongated portion 130 of aperture 128.
A spring seat is positioned at a longitudinally transverse location in central cavity 102 of handle 100 between transverse hole 112 and open end 106. Preferably, the spring seat is formed by a pair of oppositely positioned pins or screws 150 which extend into the central cavity such that ends 152 thereof are adjacent actuation plate 116.
Annularly disposed around narrow portion 122 of actuation plate 116 are biasing means, such as spring 154. As seen in FIG. 7, spring 154 is closely positioned to longitudinal edges 156 of narrow portion 122 of actuation plate 116. One end of spring 154 bears against screws 150, and the other end of the spring bears against an annular shoulder 158 formed on sleeve 128. Thus, actuation plate 116, button 126 and sleeve 128 are biased away from screws 150 and thus away from transverse opening 112 of handle 100. It will be seen by those skilled in the art that bottom edge 136 of elongated portion 130 of aperture 128 in actuation plate 116 bears against shank portion 138 of pivot pin 76, limiting the movement of actuation plate 116, button 126 and sleeve 128 away from the pivot pin. Thus, the biasing means acts to maintain the apparatus in the locked position shown in FIGS. 3, 6 and 7.
By depressing button 126 toward handle 100, enlarged portion 132 of aperture 128 is moved into alignment with transverse hole 112, and thus in registry with shank portion 138 of pivot pin 76. Enlarged portion 132 is dimensioned such that it is slightly larger than shank portion 138 of pivot pin 76, and it will be seen by those skilled in the art that once in this unlocked position, actuation plate 116, and therefore handle assembly 78, are free to pivot about pivot pin 76. This is more clearly understood by referring first to FIG. 3, in which the apparatus is shown in the locked position. When button 126 is depressed, handle assembly 78 may be moved in a counterclockwise direction to an unlocked position as shown in FIG. 4. As this pivotation of handle assembly 78 about pivot pin 76 occurs, clamp assembly 80 is pivoted in a clockwise direction about pivot pin 84 because of the interaction of links 94 between handle assembly 78 and the clamp assembly. Thus, clamp assembly 80 is moved to a raised, unclamped position in which clamp plate 88 is spaced from and free of the wheel of the wheelchair, so that the wheel may be rolled onto or off of the rails.
Once handle assembly 70 is pivoted toward the unlocked position of FIG. 4, it will be seen that a part of enlarged portion 138 of aperture 128 is caused by the biasing force of spring 154 to bear against shank portion 138 of pivot pin 76. In other words, actuation plate 116, button 126 and sleeve 128 are held in their innermost, unlocked position and cannot return to their outermost, locked position when handle 78 is so pivoted. However, in reclamping the apparatus by pivoting handle assembly 78 in a clockwise direction as shown in FIG. 4, once elongated portion 130 of aperture 128 in actuation plate 116 is realigned with flat surfaces 148 on shank portion 138 of pivot pin 76, spring 142 will act to return actuation plate 116, button 126 and sleeve 128 to the locked position with a quick, spring actuated motion. Thus, handle assembly 78 will automatically relock when clamping mechanism 10 is moved to the clamping position shown in FIG. 3.
A stop pin 160 is fixedly attached to portion 72 of L-shaped member 70 by fastener means, such as nuts 162, as best shown in FIG. 5. Referring again to FIG. 3, it will be seen that stop pin 160 will act to limit movement of handle assembly 78 in a clockwise direction. In this way, if additional force is applied to handle assembly 78 in a clockwise direction once the handle assembly is locked, this additional force will be transmitted to stop pin 160 and not absorbed solely by pivot pin 76 so that wear on the pivot pin and actuation plate 116, or potential damage thereto, is minimized.
Sleeve 128 is dimensioned such that a portion thereof always extends into central cavity 102 regardless of the position of the sleeve as a function of the position of actuation plate 116. Sleeve 128 is also dimensioned to closely fit within central cavity 102 so that the possibility of entry of dust into handle assembly 78 through open end 106 is minimized. Also, this allows lubication of the elements within handle assembly 78 while reducing the likelihood of the lubricant escaping through open end 106. Likewise, shank portion 138 of pivot pin 76 is dimensioned to closely fit within transverse hole 112 to minimize the entry of dirt and the escape of lubricant. If desired, any sealing means known in the art may be used in any of these areas.
A resilient member or ring 164 is preferably positioned between head portion 144 of pivot pin 76 and the outer edge of collar 110 in handle assembly 78. Ring 164 is designed to act as a friction clutch means so that a predetermined amount of resistance is always provided during pivotation of handle assemby 78. This gives a tight feel to the operation of the apparatus and serves to reduce the possibility of undesired movement of handle assembly 78 when the handle assembly is not in its locked position. Further, during transit, rattling of the components is also minimized by ring 164.
Referring now to FIG. 9, an alternate embodiment of the claming mechanism of the present invention, generally designed by the numeral 10", is shown attached to frame 14, again forming a portion of a wheelchair clamping and holding rack assembly 12. In this embodiment, a mounting bracket 166, having an angled member 168 is used. Handle assembly 78 is again pivotally mounted to pivot in 76 in a manner identical to the first embodiment. Preferably, angled member 168 radially positions clamp assembly 80 with respect to wheel 34 such that the clamp assembly is aligned with a center point of the wheel. Thus, more even loading by clamp assembly 80 is applied to the outer edge of wheel 34. Other than this angular displacement clamping mechanism 10" operates in precisely the same manner as the above-described embodiment 10.
Referring now to FIGS. 10 and 11, an alternate clamp assembly 170 is shown having a clamp plate 172 with a raised elongated rib 174 on an inner surface 176 thereof. Rib 174 extends generally longitudinally along clamp plate 172 and has a curvilinear inner edge 178 which will be seen by those skilled in the art to be the point of contact on the wheel of the wheelchair when the apparatus is in the clamping position. Rib 174 is centrally located in a transverse direction on clamp plate 172. In this embodiment, the reduced area of contact on the wheel of the wheelchair causes the tire on the wheel to be slightly depressed, thus increasing the securing force applied thereto. The actual geometric shape of clamping plate 88 in clamp assembly 80 or rib 174 in clamp assembly 170 may be varied to fit the particular shape and size of the object to be clamped thereby.
It will be seen, therefore, that the clamping mechanism of the present invention is well adapted to carry out the objects and obtain the ends and advantages mentioned, as well as those inherent therein. While several presently preferred embodiments of the invention have been described for the purposes of this disclosure, numerous changes in the construction and arrangement of parts may be made by those skilled in the art. In particular, while the clamping mechanism has been described for use on a wheelchair loader, it will be obvious that such a clamping mechanism may be used in any situation where it is desirable to clamp an object to a structural element. Examples include, but are not intended to be limited to, a wheelchair brake or a clamp for a machine tool. All such changes in the construction and use of the apparatus are encompassed within the scope and spirit of the invention as defined by the appended claims.