Background of the Invention
My U.S. Pat. No. 4,537,100 shows a socket wrench extension with a push-on/quick release locking arrangement. While that design provided a function not previously available, the construction called for some costly production operations. My U.S. Pat. No. 4,589,308 reduced the cost of the U.S. Pat. No. 4,537,100 design. This invention further simplifies the extension with consequent cost reduction.
Summary of the Invention
This invention provides a push-on/quick release locking arrangement for a socket wrench extension or driver having a cylindrical body with a square drive end. Transverse offset bores or an inclined bore through the drive end intersects opposed flat faces. Lock balls are mounted in the bore for movement between a lock position in which one of the balls projects from one end of the bore far enough to engage a cooperating cavity in the drive recess of a tool and a release position in which the ball lie within the cross section of the drive end. The end of the bore with the projecting ball is closer to the end of the drive end than is the other end of the bore. An axial groove is provided in the flat face intersected by the other end of said bore. A cylindrical sleeve is mounted on the cylindrical body of the extension. The end of the sleeve remote from the drive end is turned inwardly and an integral control tab projects from the end of the sleeve closer to the drive end. A spring having a coil captured in a groove in the cylindrical body bears against the sleeve to bias the sleeve towards the drive end, and the tab projects from the sleeve into the axial groove to overlie the ball when said inturned end of said sleeve abuts said coil.
This invention is an improvement over the slider (sleeve) construction shown in my U.S. Pat. No. 4,589,308 in that the control tab is part of and integral with the "front" end of a sleeve which is turned in at the "rear" end to capture the biasing spring inside the sleeve. The present sleeve per se can be roll formed, machined or molded and includes an inside "front" shoulder against which the spring seats.
Brief Description of the Drawings
FIG. 1 is a "side" elevation of the present driver or extension connected to a wrench socket.
FIG. 2 is an elevation rotated 90.degree. from FIG. 1.
FIG. 3 is a section on line 3--3 of FIG. 2 but with the driver and socket separated.
FIG. 4 shows the driver entering the recess in the socket with the sleeve and slider pushed back from the FIG. 3 position.
FIG. 5 is similar to FIG. 4 but the parts are not connected.
FIG. 6 is a section on line 6--6 in FIG. 3.
Detailed Description of the Drawings
The extension can be a driver on a wrench and have no extension function. Therefore, the extension can be called a driver and the terms are used interchangeably. The driver 10 has a solid round shaft 12 of the desired length. One end of the driver is provided with a recessed driven member (not shown) which is connected to and driven by the customary handle. The other end of the driver has a square drive end 14 dimensioned to fit one of the standard socket sizes (such as 1/4", 3/8", 1/2", 3/4" or metrics). Drive end 14 has a cross bore 16 in which two balls 18, 20 are retained by conventional coining operations at each end of the cross bore to reduce the opening to less than the ball diameter. As shown in FIGS. 3-6, the cross bore is at 11.5.degree. to a line perpendicular to the axis of the driver. This positions ball 18 closer to the end of the driver so ball 18 will first engage the side 22 of a recess 24 in a socket 26 as the driver moves into the socket recess.
As viewed in the drawings, an axial groove 32 intersects the cross bore. The groove lies in the middle of the flat drive face 34 and has a depth which when added to the length of the cross bore (measured from the bottom of the groove) is equal to the combined diameters of the two balls 18, 20. This permits the balls to lie wholly between the two opposed drive faces when the control tab 40 is moved to position the lock portion 36 in an unobstructing position. When the lock 36 is in the obstructing position shown in FIGS. 3 and 5, ball 18 further from the tab must project to a lock position beyond the flat face of the drive end. When the driver is inserted into the recess of a wrench socket, the projecting ball 18 will engage an undercut 38 in the recess 24 (as shown in FIG. 5) and the lock 36 will be backed up by the opposite wall of the recess to positively lock the socket in the extension until the lock 36 is manually withdrawn.
Tab 40 is integral with the reduced diameter portion 46 of sleeve 42 and is formed to position the lock 36 as described. The sleeve is formed to provide an inside shoulder 47 and groove 52. The right end of the sleeve is formed inwardly to capture the spring 54 inside the sleeve 42. The right end of the spring has a tight coil received in a groove 56 in the extension so the other end of the spring bears against shoulder 47. This biases the sleeve to the left so lock tab 36 will normally lie in the groove 32. When the sleeve is pulled back (right) the tab 36 is moved away from the balls to permit the socket to be removed.
When the parts are assembled, the balls 18, 20 are placed in the cross bore 16 and the ends of the bore are then coined. The spring 54 is then placed inside the sleeve. The loose assembly is then moved onto the cylindrical end of the extension until the reduced diameter end loop of the spring snaps into groove 56. This is a permanent assembly. The only way to now remove the sleeve is to destroy it. The spring limits movement of the sleeve. Sleeve movement to the left is limited by end 60 engaging the spring loop engaged in the groove. Spring movement to the right is limited by front end 58 closing (stacking) the spring loops against the spring loop captured in the groove 56.
The sleeve 42 has enough clearance on the driver to allow the sleeve to rock on the driver which means the lock tab can be moved into position to be engaged by the socket. This coupled with the angle disposition of the cross bore, makes it possible to push the socket onto the driver. Thus, as shown in FIG. 3, the ball 18 projects from the cross bore because tab 36 is self-biased to press down on ball 20. The entry into the socket recess 24 is slightly beveled or chamfered. This will cam the ball 18 (a sharp corner would also cam the ball) to push the balls 18, 20 upwardly and move tab 36 upwardly. The end of tab 36 will strike the bevel or face of the socket and will push tab 36 to the right relative to the driver extension as the driver end enters the recess. This pushes the sleeve to the right, compressing spring 54 as shown in FIG. 4. When the ball 18 reaches the undercut, the spring 54 forces the tab 35 to the left to force the balls 18, 20 down so ball 18 engage the undercut 38. This locks the socket in the driver until the sleeve is manually retracted to allow the balls to move into the cross bore and permit the socket to be removed. The socket has been mounted simply by pushing it on the end of the extension. The spring acts on the sleeve to always bias the tab into the groove.
The reduced diameter portion 46 can be any desired length to allow adequate finger room between the sleeve and the socket.