Field of Invention
The invention is directed to filler one-way valve providing a passage into an air receiving chamber and a one-way valve to prevent the air from flowing out of the chamber.
Background of Invention
Air mattresses are conventionally provided with short tubes that are connected to hoses for carrying air to mattress chambers. Plugs inserted into the ends of the tubes prevent the flow of air out of the air mattress chambers. The tubes are used with hoses connected to air pumps to allow air under pressure to be pumped into the air mattress chambers. One-way flat-type valves have been incorporated into the tubes to prevent reverse flow out of the air mattresses. Plugs snapped into the ends of the tubes are used in association with the flap valves to prevent leakage of air from the air mattresses. The tubes are attached directly to outside walls of the air mattresses. Another type of filler valve has a generally cup-shaped valve holder having a threaded tubular nipple. a valve body is threaded onto the nipple. The valve body has a flexible flap valve that allows air to flow into an air receiving chamber and prevents the air from flowing out of the chamber. When the valve is turned onto the nipple, it is permanently closed.
The prior art structures facilitate the introduction of air under pressure to an air mattress and like air receiving structures do not have valving and cap structures that are effective in eliminating leakage of air from the air mattresses. The prior one-way valves are not readily released so that the air in the air mattress can be evacuated. Air inflators cannot be used to open the valve structures so that air can be introduced into the air chamber or evacuated therefrom. The prior valve structures are not easily manufactured and assembled.
Summary of Invention
The invention is directed to an air mattress provided with a filler check valve assembly that is usable to permit air to be selectively introduced into the air mattress and vented from the air mattress. A cap is used to effectively seal the valve assembly so as to prevent any leakage of air from the air mattress. The air mattress has air impervious walls that surround a chamber that accommodates air under pressure. Air is supplied to the air mattress with the use of air blowers, pumps, and the like through a filler check valve assembly. The filler check valve assembly has a sleeve mounted in a holder secured to the wall of the air mattress. A valving means cooperates with the sleeve to allow air to flow into the chamber of the air mattress and block the lfow of air out of the chamber. The valving means can be moved to an open position to allow air to flow out of the chamber of the air mattress. A cap closes the outer end of the valving means to eliminate leakage of air from the air mattress.
The filler check valve assembly is mounted as a unit on the holder so that it can be separately constructed and tested before it is used on the air mattress. The holder has a tubular body with a passage for accommodating the sleeve of the check valve assembly. The sleeve has a smooth cylindrical outer surface to facilitate the insertion of the sleeve into the passage of the tubular body. An annular flexible wall joined to the tubular body is attached to the air mattress. The annular wall extends into the chamber of the body to hold the filler check valve assembly in a recessed position relative to the outside wall of the air mattress. The filler check valve assembly does not project outwardly from the outside wall of the air mattress. The filler check valve and cap do not interfere with the use of the air mattress. The functioning of the check valve and cap are not impaired by covers over the air mattress.
A preferred embodiment of the filler check valve and cap therefor has a cylindrical rigid sleeve having an inside wall surrounding an axial air passage. The sleeve has an inner end locatable in the chamber in the air mattress and an outer end in communication with the atmosphere. The sleeve has a cylindrical collar having internal and external threads. The internal threads of the collar engage external threads of a valve holder to secure the collar and the sleeve to the holder. An O-ring is located between the top of the holder and the collar. When the collar is threaded onto the holder, the collar is moved down into a tight relationship with the O-ring and the holder is wedged between the collar and the outer surface of the sleeve. A cap having an annular flange with internal threads that cooperate with the external threads of the collar is used to close the air passage. When the cap is threaded onto the collar, a flat seal member interposed between the base of the cap and the top of the collar is held in a close fitting relationship with the collar. The annular flange of the cap grips the collar to further wedge the valve holder between the collar and the outer surface of the sleeve. This effectively seals the filler check valve onto the valve holder to inhibit air from leaking from the air mattress. The inner end of the sleeve has an annular beveled face that cooperates with a valving member to close the air passage. The valving member is a disc or circular head carrying an annular seal adapted to be biased into sealing engagement with the annular face. A tubular guide is joined to the inner end of the sleeve and accommodates a linear rod. The upper end of the rod is attached to a spider head that slidably engages the inside wall of the sleeve. The guide and spider head control the linear movement of the valving member between its open and closed positions. A spring located about the rod engages the guide and spider head biasing the valving member to a closed position. The valving member can be moved to an open position by the application of pressure on the spider head after the cap has been removed from the collar. This allows air to be vented from the air mattress whereby the user can adjust the firmness of the air mattress. A tubular filler adaptor is used to move the valving member to an open position and allow air under pressure from an air blower pump or the like to be introduced into the chamber of the air mattress. As soon as the adaptor is removed from the filler check valve assembly the spring will bias the valving member to its closed position.
Description of Drawing
FIG. 1 is a perspective view of an air mattress equipped with the filler check valve of the invention in assembled relation with an air blower for supplying air under pressure to the air mattress;
FIG. 2 is an enlarged top view of the air mattress of FIG. 1 without the air blower and a cap closing the check valve;
FIG. 3 is an enlarged foreshortened sectional view taken along the line 3--3 of FIG. 2;
FIG. 4 is an enlarged sectional view taken along the line 4--4 of FIG. 3;
FIG. 5 is an enlarged sectional view taken along the line 5--5 of FIG. 4;
FIG. 6 is an enlarged sectional view taken along the line 6--6 of FIG. 4;
FIG. 7 is an enlarged bottom view of FIG. 4;
FIG. 8 is a top view of FIG. 4;
FIG. 9 is an exploded sectional view similar to FIG. 4 showing the cap, sleeve, and holder separate from one another; and
FIG. 10 is a sectional view similar to FIG. 4 showing the valve assembly open and coupled to an apparatus for supplying air to the air mattress.
Description of Preferred Embodiment
Referring to FIG. 1, there is shown an air mattress indicated generally at 10 being inflated with an air blower 11. Air mattress 10 is usable in an air bed to support one or more persons. Air blower 11 has an electric motor driving a pump operable to deliver air through a hose 12 coupled to a filler check valve assembly indicated generally at 36 mounted on mattress 10. An electric motor (not shown) within air blower 11 is connected with an electrical conductor 13 and plug 14 to a source of electric power. A manually operated switch 16 controls the operation of the electric motor. Other air supply systems, such as a vacuum cleaner as shown in FIG. 10, or a manually operated pump can be used to supply air to air mattress 10.
Air mattress 10 has a generally rectangular top wall 17 located over a similar shaped bottom wall 18. Generally upright side walls 19 and 20 and end walls 21 and 22 are joined to the top and bottom walls 17 and 18 with the peripheral edge portions or seams 23 and 24 and define mattress chamber 25. Walls 17 to 22 are air impervious sheet members including an inner plastic sheet and an outer fabric sheet. As shown in FIG. 3, an upright web 26 extends transversely across chamber 25. Web 26 has top and bottom portions 31 and 32 secured to the top and bottom walls 17 and 18 and to opposite end portions 28 and 29 of side walls 19 and 20, respectively. Returning to FIGS. 1 and 2, a plurality of transverse seam lines 27 extend across top wall 17 of mattress 1. Corner strips 33 and 34 are bonded to the inside of seams 23 and 24.
A filler check valve assembly 36 is located in a corner of top wall 17. As shown in FIG. 4, a holder indicated generally at 103 mounts filler check valve assembly 36 on top wall 17. Holder 103 has a generally upright tubular body 104 joined to an annular flexible wall 106. The upper end of annular wall 106 is secured to an outwardly directed lip 107. Lip 107 is secured with a heat seal to top wall 17. Annular wall 106 extends downwardly into mattress chamber 25 and provides a recess 108 for accommodating tubular body 104. Holder 103 locates the entire filler check valve assembly 36 below the plane of top wall 17. In other words, holder 103 and filler check valve assembly 36 projects into mattress chamber 25 as shown in FIG. 4. There is no obstruction above wall 17 that would interfere with the use of mattress 10. The filler check valve assembly 36 is in a concealed location which precludes inadvertent opening of the valve assembly.
Filler check valve assembly 36 is a one-way valve allowing air to flow into air mattress chamber 24 from an air blower, vacuum cleaner apparatus or the like. As shown in FIG. 4, 5, and 6 valve assembly 36 has a cylindrical rigid sleeve 109 located in tight fit relation in tubular body 104. Sleeve 109 has a passage 111 to allow air to flow into and out of mattress chamber 25. A cylindrical collar 112 is attached to the upper end of sleeve 109. The body 104 has external threads 113 that cooperate with threads 115 on the inside of collar 112 to attach collar 112 and sleeve 109 to the tubular body 104. An O-ring 114 is interposed between the top of tubular body 104 and the juncture 110 of collar 112 and sleeve 109 to prevent air from escaping from chamber 24 between sleeve 109 and tubular body 104.
As shown in FIG. 9, the inside wall 105 of the tubular body 104 is cylindrical and smooth to accommodate sleeve 109. The sleeve 109 has a smooth cylindrical outer surface that is located in a tight fit relation with respect to the inside surface 105 of tubular body 104. This permits sleeve 109 to be inserted into and taken out of tubular body 104 without cutting or destroying the tubular body 104 or taking the valve apart. This facilities the assembly of the valve on air mattress 10. The smooth cylindrical inside and outside surfaces of body 104 and sleeve 109 respectively permit the rotation of sleeve 109 relative to body 104 so that collar 112 can be firmly threaded onto body 104 thereby wedging body 104 between collar 112 and sleeve 109.
Returning to FIG. 4, the lower portion of sleeve 109 has a central tubular guide 116. As shown in FIG. 5, a plurality of arms 117 attach guide 116 to sleeve 109. Arms 117 are circumferentially spaced from each other to allow air to flow through passage 111. A rod 118 is slidably positioned in guide 116 and attached at its upper end to a spider head 119 are slidably engageable with the inside surface of sleeve 109 whereby sleeve 109 and tubular guide 116 allow linear movement of rod 118. This prevents the cocking and misalignment of rod 118 in the sleeve 109. A circular valving head 122 is integral with the lower end of rod 118. Head 122 has on its upper side an annular groove 123 accommodating an annular seal member 124. Seal member 124 is adapted to be located in surface engagement with a beveled surface 126 on the lower end of sleeve 109. A coil spring 121 located about rod 118 and engageable with the tubular guide 116 and spider 119 biases valving head 122 into a closed position as shown in full lines in FIG. 4. Valving head 122 can be moved to an open position by applying downward pressure on the spider head 119 as shown by the arrow 128. This releases the annular seal member 124 from the beveled surface 126 and allows air under pressure to flow from chamber 25 via passage 111 to the atmosphere.
The outer surface of collar 112 has external threads 120 accommodating a cup-shaped cap 130. Cap 130 has an annular cylindrical flange 131 having internal threads 132 that cooperate with external threads 120 to hold the cap on collar 112. A flat seal member 133 is interposed between the base of cap 130 and the top of juncture 110. When cap 130 is threaded onto collar 112, seal member 133 is held in a tight relationship with the top of juncture 110. Flange 131 holds collar 112 and tubular body 104 in a tight fit relationship with the outer surface of sleeve 109. This effectively seals valve assembly 36 onto tubular body 104 so as to prevent any leakage of air from mattress chamber 25.
Referring to FIG. 10, there is shown valve assembly 36 in the open position to discharge air under pressure into mattress chamber 25. Cap 130 has been removed. A vacuum cleaner 66 provides a source of air under pressure. The air is delivered through a hose 67 to a tubular adaptor 68. The adaptor 68 slides into the free end of vacuum cleaner hose 67. Adaptor 68 has a reduced diameter nipple or end 69 that fits into the top of passage 111. When adaptor 68 is pushed into sleeve 109, the spider head 119, rod 118, and the valving head 122 are moved down thereby opening the valve. The air flows through adaptor 68, and passage 111 into the mattress chamber 25. As soon as adaptor 68 is removed from sleeve 109, spring 121 will immediately close the head 122 and hold seal 124 in tight sealing engagement with beveled end face 126.
While there has been shown and described a preferred embodiment of the filler check valve assembly of the invention a used with an air mattress, it is understood that changes in the parts and arrangement of structure can be made by those skilled in the art without departing from the invention. The invention is defined in the following claims.