Background of the Invention
This invention relates generally to dispensing bottles, and more particularly to a bottle for storing and dispensing contact lens cleaning solution.
A normal procedure for the user of contact lenses, is to periodically remove the lenses and clean them. For this purpose, a sterile solution is used. In order to avoid contamination of the solution by bacteria, a preservative is used in it. The problem with the preservative is the fact that, since the lenses are not dry when inserted in the eye, the cleaning solution remains on them and the preservative in it can irritate the eyes.
One answer to the problem has been to eliminate the preservative from the lens cleaning solution. In order to avoid contamination of the solution with the passage of time, which would otherwise occur in the absence of a preservative, the solution has been packaged in small, single-use bottles. But that approach has not been entirely convenient or economical. The present invention is addressed to the need for a convenient, economical packaging of contact lens solutions which enables the elimination of preservatives, facilitates dispensing in droplets, and avoids contamination of the solution with the passage of time.
An object of the invention is to provide a liquid storage and dispensing device which can dispense droplets or a slow stream of liquid having the viscosity of water, and which will not permit air contact with the undispensed portion of the liquid or trap dispensed liquid that would be exposed to bacteria in the air. A further object of the invention is to provide a device which is self-closing once the liquid has been dispensed.
Description of the Related Art
The closest prior art of which I am aware is in the form of United States patents as follows:
The Dinnes patent discloses a closure for collapsible tubes and which has a resilient centrally apertured plate sprung so that it is substantially concave in its normally closed configuration, covering an opening to the contents of the tube. Pressure applied to the collapsible tube causes the plate to spring outwardly to a convex shape, thereby allowing the fluid contents to be discharged. Bobbs et al discloses a similar device with the additional feature of means to permit the valve to dispense a measured quantity of fluid. Similar diaphragm means opened by pressure from the interior of the bottle or container are disclosed in patents issued to Schlicksupp, Nilson, Lester, and Boetel. Boetel further suggests a valve comprised of a tapering nozzle normally engaged upon and substantially enclosing an apertured tapering closure member. The nozzle is formed upon a resilient plate. Therefore, the Boetel disclosure contemplates that the nozzle be engaged and disengaged from the closure member by the diaphragm action of the resilient plate. The Nilson devices are similar in this respect.
None of the mentioned patents appear to disclose or suggest means suitable to store and dispense fluids such as contact lens cleaning solution in a readily and precisely controlled manner and exclude air from contact with the store solution.
Summary of the Invention
Described briefly, according to a typical embodiment of the present invention, a plastic bottle is provided with a uniquely shaped neck and top having a central, cone-shaped portion which serves as a core for a valve assembly which includes an elastomeric seal, which overlies the cone. Apertures in the bottle top around the cone and under the seal enable dispensing contents from the bottle through a small central aperture in the seal where it overlies the cone. In the absence of internal pressure in the bottle, the seal resiliently retracts against the cone and closes the bottle. An overcap is provided as a snap-on to the bottle, with seal control and closure maintenance provisions to avoid accidental dispensing of bottle contents due to unintentional squeezing of the bottle when the overcap is in closed position.
Brief Description of the Drawings
FIG. 1 is a front elevational view of a bottle assembly according to a typical embodiment of the present invention.
FIG. 2 is a side elevational view of the bottle portion thereof.
FIG. 3 is a dispensing end view of the bottle portion thereof.
FIG. 4 is a fragmentary longitudinal section through the bottle assembly of FIG. 1, the section being taken on the plane containing the axis of the bottle assembly.
FIG. 5 is a fragmentary longitudinal section like FIG. 4 but showing the cap open and the bottle being squeezed with the valve seal thereby moved to position for dispensing contents.
Description of the Preferred Embodiment
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.
Referring now to the drawings in detail, and particularly FIGS. 1 and 4, a squeeze bottle 11 is formed with a dispensing end portion 12 and filling end portion 13, the latter normally being open until the bottle is filled with a 0.9% normal saline solution, and then hermetically sealed along the end margin 14 as shown in FIGS. 1 and 2, and then sterilized by gamma radiation. An overcap assembly is secured to the end of the bottle and includes a cap 17 and a cap retaining ring 16. As shown in FIGS. 2 and 3, the dispensing end of the bottle is formed with a stem 18 centered on axis 19 and having a conical end 21. Four apertures 22 are spaced in a circle around the stem 18.
Referring now to FIG. 4, it can be seen that the bottle is molded with a relatively thin wall up to the neck 23, which is considerably thicker, and steps out at the flange 24. Accordingly, the flanged portion 26 and head 27 are relatively thick. A seal receiver groove 28 is formed in the end, and a seal support surface 29 is provided radially inboard of the groove 28.
The seal 31 is symmetrical about the axis 19. It is a soft, supple membrane type of material of an elastomeric nature. An example is a product marketed as (KRAYTON No. 2705), White, by Shell Chemical Company and approved by the Food and Drug Administration. The normal configuration of the seal is as shown in FIG. 4 where it has a conical portion 32, a locating rib portion 33, a mounting ring portion 34, and an intermediate control portion 36. The conical portion has an included angle of 30.degree. (15.degree. from axis 19) as does the conical portion 21 of the stem 18. Accordingly, there is a conical area of abutting elastic circumferential gripping engagement of the inner wall 32a of the seal with the conical portion 21 of the stem and which normally seals the bottle closed, air tight. The seal has an aperture 37 at its center.
The overcap includes the retaining ring 16 and cap 17 secured together by an integral "living" hinge 38. The cap retaining ring includes the inwardly directed circumferential bead 39 securing the skirt of the cap under the circumferential flange 24 of the bottle end. The retaining ring 16 includes the seal retainer flange 41 which sandwiches the seal mounting ring portion 34 against the seal support face 29 of the bottle end. An axially extending, cap stabilizing flange 46 is at the top of the retaining ring and has a cap latching ridge 48 projecting outwardly from it at a location diametrically opposite the cap hinge. The cap support shoulder 49 provides support for the cap 17 around its perimeter when the cap is closed with the bottom 51 of the cap wall resting upon the shoulder 49 and the notch 52 on the inner wall of the cap receiving the rib 48 on the retaining ring to latch the cap closed as in FIG. 4.
A spherical protuberance 53 at the inside center of the cap, abuts the apertured end of the seal when the cap is closed, and closes the hole 37 in the end of the seal. There is a cylindrical flange 54 inside the cap, centered on the axis, as is the center of the protuberance 53. This flange 54 engages the top surface 36T of the intermediate portion of the seal. The combination of this flange and the protuberance 53, both acting on and confining the seal, keep it closed when the cap is closed, even if there is some pressure applied to the squeeze bottle which would otherwise dispense fluid from the container. Consequently, no fluid can get out and no air can get in. The closure of the hole 37 by the protuberance 53 prevents loss of any fluid which might be trapped in the space 56 at the end of the valve stem, and minimizes access of air to that space. Consequently, airborne bacteria is totally eliminated from the interior of the seal.
Referring now to FIG. 5, the assembly is shown in the dispensing condition. Although it might not normally be used to dispense contents in the vertical direction, particularly upward, it is shown that way in this illustration for convenience. The application of dispensing pressure to the bottle wall is shown in an exaggerated sense by the deformed portion 11d of the wall as could be done by manual squeezing. When this is done, pressure inside the container causes the seal to balloon and to move away from the conical portion 21, as shown in FIG. 5, whereupon the liquid can be dispensed through apertures 22 and the chamber 57 and the hole 37 in the end of the seal as shown by the arrowed lines. Because the seal is resilient, it will move away sufficiently to respond to the pressure and permit dispensing of the contents. Thus it serves as a resilient nozzle. As little pressure as desired can be used, which will permit a very small separation of the seal from the cone 21 whereupon the liquid can be dispensed a drop at a time, even if its viscosity is as low as that of water. Consequently, a saline or other type of cleaning solution can be readily dispensed from this bottle assembly either in the form of a stream or in a drop-by-drop manner. As soon as the pressure is released sufficiently for the resilience of the seal to pull it back against the cone, the dispensing will terminate. The memory of the seal will pull it tight against and conforming to the surface of the cone 21, thus closing the valve.
Although the bottle wall is collapsible to dispense contents, the memory of the bottle material may tend to restore the bottle to its original configuration. To the extent original configuration is restored, it will facilitate return of the seal onto the core to close the valve and thus avoid any tendency of the valve to continue to leak even though squeezing force on the bottle has been removed. Accordingly, there would be no oozing or otherwise further dispensing of liquid following the release of the externally applied squeezing force from the bottle. However, the nozzle member material itself has sufficient resilience and restoring force due to its memory, to return to air-tight circumferential gripping of the cone 21 independent of any bottle configuration restoring function of the bottle material memory. There is no opportunity for air to enter the chamber 57 at all. Because of the small space involved in the aperture 37 and chamber 56, there is virtually no possibility of air entering that small space following the release of pressure, even if the bottle is nozzle down. In any case, the opening 37 is closed by the protuberance 53 on the cap as soon as the cap is snapped closed. Also, upon the next occasion for dispensing solution, a slight amount of the contact lens cleaning solution is preferably dispensed to waste, to flush the space 56 and opening 37, before dispensing solution onto lenses or into lens storage cups.
The flat end 17e on the cap, and its large area, facilitate standing the bottle on its cap, when not in use.
For purposes of example only for the illustrated embodiment, and not by way of limitation, the typical size of the holes 22 is 0.094 inches. That for the hole 37 is 0.062 inches. The outside diameter of the cap is 1.828 inches. There are eight circumferentially spaced slots 58 which are 0.031 inch wide in the skirt of the cap retaining ring to enable it to snap over the thick wall portion 26 of the bottle neck whereupon the retaining rib 39, having a free inside diameter of 1.578 inches, can snap into the groove or reduced neck wall 23 having a diameter of 1.578 inches. The typical wall thickness of the bottle at the thin wall portion is 0.020 inches. The material of the bottle is a very low density polyethylene (VLDPE) by Union Carbide Corporation in a white opaque color, as approved by the Food and Drug Administration. The material of the overcap is a high density polyethylene (HDPE) as marketed by Phillips Petroleum Co. as their TR 880 co-polymer.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected.