Background of the Invention
The present invention relates to an improved extraction device such as is particularly adapted for removing pins from the flywheels of clutch assemblies used in automobiles with minimum effort and expenditure of time.
It is necessary, from time to time, to repair such clutch assemblies and accordingly they must be disassembled. Due to the fact that such assemblies are held together with such pins, they must be removed. The pins, in addition to being unheaded, are quite strongly and firmly embedded in the assembly. It has been difficult in the past to extract such pins without undue expenditure of time and difficulty, as well as risk of damage to the flywheel itself.
One work gripping device used for extraction of objects is of the type shown in U.S. Pat. No. 2,514,130 to Jones, in which one of the work gripping jaws and its associated handle are fixedly interconnected as part of a stationary clamp member, while a movable jaw is pivotally connected to the member for swinging movement toward and away from the fixed jaw, and is releasably locked in a predetermined relation to the fixed jaw and in clamping engagement with the workpiece, by means of a toggle linkage in which the remote ends of the links are respectively pivotally connected to the movable jaw and to the member at locations eccentic to the pivotal connection between the movable jaw and such member.
Another work gripping device is shown in U.S. Pat. No. 3,791,012 to Jenkin. Jenkin uses the gripping device of Jones and has coupled thereto an impacting hammer which is pivotally mounted to the gripping device in order to enable alignment of pull of the impacting hammer with the object, such as a bent pin, to be pulled. By this arrangement, maximum force is not applied during extraction because of the resiliency of the pivot mechanism. Further, the impact member of the impacting hammer includs a design which is fatiguing on the operator thereof due to the collar design with which the back of the operator's hand comes in contact upon each impact of the hammer. In addition, by using normally available gripping teeth on the jaws of the gripping device, the grip on the object to be extracted may loosen particularly where such object is firmly secured such as for example the pins in a flywheel of an automobile's clutch assembly.
It is accordingly an object of the present invention to provide an improved gripping device in combination with an improved impacting hammer such that maximum force can be applied during extraction, such that the grip will not easily loosen even for firmly embedded objects, such that operator fatigue is reduced, and such that a more universal tool set is readily available to the operator.
Summary of the Invention
In accordance with the present invention, there is provided a suitable device for firmly gripping a workpiece and to such device there is anchored one end of a guide of an impacting hammer having an inertia or impact member freely slidable thereon for impacting engagement against an abutment fixed to the guide adjacent its free end remote from the gripping device, so that the impact member may be employed to impart one or more blows to the abutment for transmission by tension through the guide and gripping device to the workpiece in a predetermined direction corresponding to the lengthwise orientation of the elongated guide.
The gripping device includes two jaws, at least one of which is of unique design in order to enable a firmer grip on the object to be pulled. Such jaw, in one embodiment, may be readily removable. In one embodiment of the present invention, the use of two jaws of such unique design are used with the biting portions of each jaw in staggered relationship with the object to be pulled. The impacting hammer is rigidly coupled to the gripping device in order to transfer the maximum possible force for the extraction. The slidable impact member is designed to reduce fatigue and injury to the hand of the worker using the device. Further, the impacting hammer may be easily removed from the gripping device in order to enable use of the gripping device without the impacting hammer attached or in order to enable mounting with such gripping device one or more additional tools so that they are readily available in the worker's hands when he is using the gripping device.
Although the present invention has been conceived primarily for the purpose of facilitating the extraction of pins from the flywheel of a clutch assembly, it is also manifestly capable of more general use in applying a lengthwise traction or tension force in the form of directionally oriented force impulses, to various elongated articles or workpieces.
Brief Description of the Drawings
The advantages of the foregoing configurations of the present invention will become more apparent upon reading the accompanying detailed description in connection with the figures in which:
FIG. 1 is an illustration of one embodiment of the extraction device of the present invention; and
FIG. 2 shows a detailed view of the side and end of a subassembly of at least one gripping jaw of the extraction device of the present invention.
Detailed Description of the Preferred Embodiment(s)
Referring to FIGS. 1 and 2, the workpiece to be extracted is shown by way of example as one pin 10 in assembly 11. The improved extraction device of the present invention is shown in its preferred use in pulling or extracting the pin 10 from the assembly 11. As one of the elements of the novel combination herein disclosed and claimed, there is employed a gripping device, generally designated by the reference numeral 12, to be applied to a selected pin 10 in gripping engagement therewith in the manner illustrated, and there is illustrated an impacting hammer 30 coupled to the gripping device 12.
The gripping device 12 herein specifically illustrated is, except for at least one of jaw subassemblies 40 and 60, of conventional construction, such as exemplified in U.S. Pat. Nos. 2,514,130 and 3,791,012. The device comprises a stationary clamping or gripping member 13 including a rigid handle or lever 14 to one end of which is affixed a stationary gripping or clamping jaw 15. Jaw 15 includes jaw subassembly 40 which includes a single gripping tooth 41 mounted substantially orthogonally to the direction of pull. The details of such jaw subassembly 40 are shown in FIG. 2 and shall be discussed hereinafter.
Pivotally attached to the member 13 at 16 is the movable jaw 17 which preferably is normally resiliently biased away from the jaw 15 by a spring 18, but which may be securely held or locked by means of a suitable toggle linkage to secure and maintain the device in gripping engagement with the element to be pulled, e.g., pin 10. The toggle linkage comprises the rigid toggle links 19 and 20, pivotally interconnected by the toggle knee 21, with the relatively remote ends of the links pivotally connected respectivelly to the member 13 at 22 and to the movable jaw 17 at 23, it being noted that both pivotal connections 22 and 23 are spaced from and eccentric to the jaw pivot 16 so that movement of the toggle knee 21 toward the member past a dead center position between the pivots 22 and 23 will urge the jaw 17 about the pivot 16 and toward the jaw 15 to maintain the jaws 15 and 17 in firm gripping engagement with the pin 10. Jaw 17 includes a jaw subassembly, in place of jaw subassembly 60, which may be of conventional design as shown in U.S. Pat. No. 2,514,130, or may be a jaw subassembly 60, with single gripping tooth 61, similar to jaw subassembly 40 and tooth 41, respectively. The single gripping teeth 41 and 61 may be aligned so as to grip the object to be pulled on the same plane, or may preferably be staggered, as shown, so as to help prevent any breakage of the object to be pulled.
The pivotal connection 22 is carried at the inner end of a screw 24 for adjustment lengthwise of the handle or lever 14, in a manner more fully disclosed in the above-mentioned U.S. Pat. No. 2,514,130 for suitably varying the spacing between the jaws 15 and 17 in their relatively closed or gripping position, whereby to adapt them for use with workpieces of varying sizes and diameters. Also, as disclosed in such patent, release of the gripping device from the workpiece may be facilitated by use of a releasing lever 27.
In combination with the gripping device 12, the invention comprises an impact producing means or mechanism, i.e., an impacting hammer, comprising a guide here illustrated as an elongated rigid rod 31 having a lower end mounted such as for example, by screw thread connection to anchor 32 which in turn is permanently mounted, such as by welding at the area 35 between jaw 15 and anchor 32. At its free end, the guide 31 is formed with a radial enlargement or abutment 33. An impact member or weight 34 here exemplified by a generally cylindrical tubular metal sleeve of considerable mass and inertia, is freely slidable on the guide 31 between the anchor 32 attached to gripping device 12 and the abutment 33 at the free end of the guide for impacting engagement with the abutment 33. Abutment 33 may conviently comprise a conventional nut threaded onto the guide 31 or may be a welded piece. Because guide 31 is screwed into anchor 32, it can be seen that the impacting hammer 30 can be easily removed so that the gripping device can be used without the impacting hammer. Also, with the impacting hammer 30 removed, another tool, not shown, may be inserted in the anchor 32 so that such other tool and the griping device are in the operator's hands without the need to put one tool down and pick the other one up. For example, such other tool may include a screwdriver.
The weight or impact member 34 is proportioned for convenient reception in the operator's hand whereby it may be slid up and down the guide 31 to impact against the abutment 33 as many times as may be necessary to withdraw the pin 10 from assembly 11.
Preferably, the impact member or weight 34 has a larger diameter than abutment 33 so that the user's hand will not be constantly jarred against the abutment 33 but rather is free to move slightly when the impact member 34 impacts with abutment 33, thereby reducing the operator's fatigue due to such operation.
It is to be observed that the connection 35 by which the guide 31 is anchored via anchor 32 to the stationary clamping or gripping member 13 is preferably fixed in a position such that the guide 31 is parallel to the axis of pull of the pin 10. This parallel arrangement enables the impacting force or traction to be applied substantially in alignment with the root of the pin 10, thereby enabling substantially all of the extraction force to be applied in pulling the pin 10. In addition, by rigidly securing the impacting hammer 30 to the gripping device 12, the extraction force is more effectively transferred to the pin 10.
Referring more particularly to FIG. 2, details of jaw subassembly 40 are shown by way of a side view and an end view. Subassembly 40 is shown as a removable piece, however it could be permanently secured to jaw 15 such as by welding. In the removable embodiment shown, the subassembly 40 is secured to jaw 15 by a screw 46 in hole 45 threaded into jaw 15, and by an alignment pin 44 in hole 43. A single tooth 41 is secured in hole 42 near the outermost end of the jaw 15. Tooth 41 may be secured in hole 42 by siliver soldering. Tooth 41 has a biting edge 47 oriented substantially transverse to the direction of pull and may be limited to protrusion just below a cutout in subassembly 40, which cutout may have a back wall 48 and a curvature 50 which is matched in diameter to the largest diameter pin to be pulled. The tooth 41 is made of sufficiently hard steel, harder than the object to be extracted, such that it will bite into the object to be pulled and accordingly provide a much firmer grip. The curvature 50 strengthens the subassembly 40 and helps insure that the bite is not too deep thereby helping prevent potential breakage of the pin 10. The subassembly 40 is also preferably made of hard steel but need not be as hard as tooth 41. Should subassembly 40 be damaged, it can be seen that it may be easily replaced without need to replace the entire tool. Jaw subassembly 60 may be of the conventional design shown in the above mentioned patents or may be of the unique design shown in detail for jaw subassembly 40. In the design shown, the tooth 61 is staggered in its relationship with tooth 41, thereby helping prevent breakage of pin 10, however such teeth need not be so staggered. The use of the jaw subassemblies 40 and 60 with their teeth provides a very firm grip of the pin 10 thereby enabling the operator to pull the pin 10 with relative ease.
In the use of the present invention, which is believed to be apparent from the foregoing disclosure, the gripping member 12 is applied to the particular pin 10 to be withdrawn, in the manner illustrated in FIG. 1. After the gripping device 12 is thus applied to and locked in gripping relation on the preselected pin, the workman grasps the impact weight 34 and then the weight of member 34 is manually moved to impact it against the abutment 33 in such number of strokes as may be necessary to effect complete withdrawel of the pin 10. The impacting force manifestly will be transmitted as tension through the guide 31, the anchor 32 and the fixed clamping or gripping member 13, the jaw pivot 16 and jaws 15 and 17, to the pin 10, in a manner so as to remove the pin 10 with improved grip and maximum force.
Numerous objects and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and functions of the invention, and the novel features thereof are pointed out in the appended claims. The disclosure, however, is illustrative only, and changes may be made in detail, especially in matters of shape, size and arrangement of parts, within the principles of the invention, to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.