Process for Reducing Color Contamination of Influent Water

The present invention pertains to methods and compositions for reducing the color content of influent water for potable and/or industrial use.

Influent water treatment is needed to remove contaminants from raw water to make it suitable for potable or industrial uses. These contaminants may be either soluble or insoluble, with solubility dictating the procedure needed for proper removal.

Soluble components are usually removed or minimized via lime/soda softening, demineralization, etc. Insoluble components may be reduced or removed by settling or filtration.

Swamps and wetlands often introduce color contaminants into raw water sources. The problem is particularly acute after heavy rainfalls. Color in raw water causes various problems including objectionable taste, increased bacteria and algae growth, fouling of anion exchange resins, interference with coagulation, and stabilization of soluble iron and manganese.

Most color in raw water is colloidal in nature and results from organic material such as humic acids, lignins, tannins, fulvic acids, and other related compounds that are leached from leaves or other vegetation.

I have found that such color contamination can be effectively reduced by the use of a combination of powdered activated carbon (PAC) and a water soluble or water dispersible cationic polyelectrolyte. In one particularly unique aspect of the invention, a slurry of P.A.C. comprising an effective polysaccharide suspending agent is added to the influent water. The requisite cationic polymer or polymers are added separately from the P.A.C. containing slurry.

Traditionally, chlorination or coagulation with inorganic salts has been used to reduce color content. Cationic polymers have also been used.

Chlorination is problematic in that chlorine reacts with the color contaminants and is thought to form members of the carcinogenic trihalomethane genus. As such, chlorination is disfavorably viewed as a safe means to reduce color content.

The use of PAC as a coagulant aid is well known. For instance, in U.S. Pat. No. 3,252,899 to Rice, et. al., the use of activated carbon and a polymeric flocculating agent such as polyacrylamide or hydrolyzed polyacrylamide is stated to remove organic pollutants from wastewater. Of similar import is U.S. Pat. No. 4,043,904 to Takeda, et. al., which teaches the use of polyacrylamide with PAC to cleanse wastewaters contaminated with polynuclear surface active agents.

In "Measurement of Trihalomethane and Precursor Concentration Changes" Stevens et al, Journal AWWA, pages 546-54, October, 1977; it is stated that THM (trihalomethanes) and precursor removal efficiencies vary widely with time in service of granular activated carbon filters.

Cationic polyeletrolyte in combination with sand filters and/or anthracite coal/sand filters for color and chloroform precursor removal in low turbidity water is disclosed in "Removing Color and Chloroform Precursors from Low Turbidity Waters by Direct Filtration," Scheuch et al, Journal AWWA, pages 497-502, Steptember, 1981. One specific polyquaternary ammonium polymer formed via condensation reaction of dimethylamine and epichlorohydrin is disclosed in the article and is the same as the preferred polymer of Group I as specified later herein.

Other prior art patents and literature references which may be of interest to the present application include: U.S. Pat. No. 4,239,865 (Tarao, et. al.); U.S. Pat. No. 4,320,011 (Sato, et. al.); Chem. Abstract 87: 90394e (1977); Chem. Abstract 89: 117244m (1978); Chem. Abstract 94:157877e (1981); and Chem. Abstract 89:117260p (1978).

The present invention, as it uses a combination of cationic polymer and PAC is viewed as an improvement in the art since it not only effectively reduces color content but also avoids the heretofore mentioned problems associated with chlorination.

In accordance with the invention, treatment comprising PAC and a water soluble or water dispersible cationic polyeletrolyte is utilized to reduce the color contamination content of influent water. These components are preferably admitted to the influent, raw water at a location or locations upstream from a softening, clarification or filtration process.

The first component of the system is powdered activated carbon. This is available commercially from a variety of sources.

The second component is a water soluble or dispersible cationic polyelectrolyte polymer or polymers chosen from the groupings (I), (II) (III) as hereinafter defined.

Polymers belonging to the first (I) grouping include water soluble or dispersible polyquaternary ammonium polymers of the type disclosed in U.S. Pat. No. Re. 28,807 (Panzer, et. al.). The entire disclosure of this reissue patent is hereby incorporated by reference herein.

As is stated in that reissue patent, the polyquaternary polymers of cationic polymer group (I) are derived from reaction of secondary amines, such as dialkylamines, and difunctional epoxide compounds or precursors thereof.

In accordance with the reissue patent disclosure, the water dispersible polyquaternary polymers, used as the second component in the present invention, consist essentially of the repeat units ##STR1## wherein R and R.sub.1 are independently selected from the group consisting of lower alkyl (1-3 carbon atoms). E is the residue obtained after bifunctional reaction of a compound selected from the group consisting of epihalohydrins, diepoxides, precursors for epihalohydrins and diepoxides, and mixtures thereof. m and n integers of substantially equal value. X.sup..crclbar. represents the anion forming a portion of the polyquaternary compound. In summary, the polymers (group I) involve only two reactants: a lower dialkylamine, and a difunctional epoxy type reactant.

As to the epoxy reactant, epihalohydrins such as epichlorohydrin and epibromohydrin may be mentioned. Epichlorohydrin is preferred. Diepoxides such as 1,4-butanediol-diglycidyl ethers are also useful. Precursors for epihalohydrins and diepoxides are also useful. Exemplary precursors include: 1,3-dichloropropanol-2 and 1,4-dichloro,2,3-dihydroxybutane.

As to the secondary amines which may be used as reactants, these include dimethylamine, diethylamine, dipropylamine, and secondary amines containing mixtures of alkyl groups having 1 to 3 carbon atoms.

Exact reaction parameters may be gleaned from perusal of aforementioned U.S. Pat. No. Re. 28,807 and need not be repeated here. Suffice it here to say that the preferred polymer of group I is formed from dimethylamine and epichlorohydrin reaction. Such reaction is detailed in Example 1 of the reissue patent.

The preferred polyquaternary polymer of group I is thought to have the structure: ##STR2##

The molecular weight of this polymer is approximately 10,000. The particular molecular weight is not critical as long as the polymer remains water soluble or water dispersible.

As to the group (II) cationic polymers which may be used in accordance with the invention, these may be generically characterized as cross-linked polyquaternary ammonium polymers and are described in detail in U.S. Pat. No. Re. 28,808 (Panzer, et. al.). The entire disclosure of this reissue patent is hereby incorporated by reference herein.

As is stated in the U.S. Pat. No. Re. 28,808 reissue patent, the water dispersible polyquaternary polymer consists essentially of repeating units. ##STR3## wherein R, R.sub.2, E, m, and n are the same as given above for the polymer (I) grouping.

A is the residue obtained after bifunctional reaction of a polyfunctional polyamine selected from the group consisting of ammonia, primary amines, alkylene diamines of 2 to 6 carbon atoms, polyalkylpolyamines of the structure ##STR4## wherein y represents an integer of about 1 to 5, R.sub.3 is an alkylene radical of about 2 to 6 carbon atoms, and R.sub.4 is selected from the group consisting of hydrogen, alkyl of about 1 to 3 carbon atoms, and .omega.-aminoalkyls of about 2 to 6 carbon atoms, a polyglycolamine of a structure such as ##STR5## wherein a is an integer of about 1 to 5, piperazine heteroaromatic diamines of the structure ##STR6## wherein q is zero or an integer of about 1 to 3, aromatic diamines of the structure ##STR7## wherein q is zero or an integer of about 1 to 3, and polyaminepolybasic acid condensation products of molecular weight up to about 10,000; X.sup..crclbar. is an ion forming the anionic portion of said polyquaternary compound; m and p are integers which represent molar quantities of amine reactants, the ratio of m to p being from about 99:1 to 85:15; n represents the molar quantity of E forming the principal chain of said polyquaternary, the molar quantity represented by n being substantially equal to the sum of the molar quantities of m and p; said polyfunctional amine containing in addition to the amount of E required for difunctional reaction therewith an amount of E which is from zero to about the full functional equivalency remaining in said A; the sum of m, n and p being such as to provide a polyquaternary compound which as a 37% aqueous solution, by weight, based on the total weight of the cationic portion of said polyquaternary has a viscosity at 25.degree. C. of at least=100 centistokes and Z is an integer such as to satisfy anion requirements of the polyquaternary compound.

In summary, the group II polymers are formed from three reactants: a lower dialkylamine (C.sub.1 -C.sub.3), a difunctional epoxy type reactant (the same as in the Group I polymers) and a third reactant selected from the group consisting of ammonia, primary amines, alkylenediamines of from 2-6 carbon atoms, and polyamines as defined hereinabove for A.

Exact reaction parameters for the group II cationic polyelectrolytes are specified in aforementioned U.S. Pat. No. Re. 28,808 and need not be repeated here. The preferred group II polymer is a cross-linked polyquaternary polymer formed from ethylenediamine, dimethylamine and epichlorohydrin (see for instance Example 2 of U.S. Pat. No. Re. 28,808).

The preferred group II polymer is thought to have the structure: ##STR8##

The molecular weight Mn of this polymer is 400-600.times.10.sup.3.

Cationic polymers of Group III are disclosed in U.S. Pat. No. 3,288,770 (Butler). The entire disclosure of this U.S. Pat. No. 3,288,770 patent is hereby incorporated by reference herein.

To paraphrase the U.S. Pat. No. 3,288,770 patent, these particlar high molecular weight polyquaternary polymers are characterized as having a linear homopolymer chain of repeat units having one of the formulae: ##STR9##

It will be appreciated that, with each such cationic ammonium group, there is associated a chloride anion.

In the above formulae, the symbols D and F independently represent an alkyl, hydroxyalkyl, or phenyl radical which may contain as substituents such groupings as amido, carboloweralkoxy, loweralkoxy, mono and dicyclic aryloxy, cyano, thioloweralkoxy, thiophenoxy, or lower alkyl (forming a ketonic group) radicals, 5- and 6-membered cycloalkyl groups, and, on the alkyl groupings only, a nitro group, and on the phenyl radical only, a halogen atom (chlorine, bromine, fluorine, and iodine).

The symbols G and G' independently represent a hydrogen, chloro, bromo, or lower alkyl or phenyl radical, having substituents as stated under the definition for D and F above.

The symbol K stands for a divalent radical of the formula:

The symbol J stands for a divalent radical of the formula:

The symbol L stands for a divalent radical of the formula:

In these last-mentioned formulae, the small letter s represents one of the numbers 0 and 1; the small letter u represents one of the numbers 1 and 2; and the small letter w represents one of the numbers 2 and 3. See Col. 2 and 3 U.S. Pat. No. 3,288,770.

After the issuance of the U.S. Pat. No. 3,288,770 patent, the following formula has been reported as being characteristic of the preferred polymer of group III, namely polydiallyldimethyl ammonium chloride (DADMAC): ##STR10##

This preferred polymer of Group III has been reported to have a molecular weight (Mn) of between about 250-400.times.10.sup.3. It is noted that the molecular weight of this third component (as well as for the polymers of groups I and II) is not critical as long as the polymer remains water soluble or water dispersible.

Methods for producing the polymers of the Group III grouping of the invention need not be reported in detail herein, as they are reported in the aforementioned U.S. Pat. No. 3,288,770. The preferred DADMAC polymer of Group III, for instance, may be prepared in accordance with the disclosure of Example 1 of said U.S. Pat. No. 3,288,770 patent.

The amounts of the treatment components to be fed to the system will vary in accordance with such factors such as: amount of color contamination present in the influent water, water pH, and temperature.

The following treatment ranges, given in terms of ppm (based upon one million parts water) are contemplated:

Component One--P.A.C.--1 ppm to 5,000 ppm, with a range of 5 ppm-200 ppm being preferred;

Component Two--a water soluble or dispersible cationic polyelectrolyte chosen from the above groupings (I) (II) or (III)--based upon 100% actives polymer--0.1-2,500 ppm. It is noted that mixtures of polymers from the groupings (I) (II) and (III) are also within the purview of the invention. A range of from about 1-1,250 ppm of the cationic polymer is preferred.

Compositions in accordance with the invention comprise a slurry of P.A.C. and cationic polymer. If necessary, stabilizing agents such as polysaccharides, etc., may be used to enhance the flow characteristics of the slurry.

Contemplated weight ratios of the slurry components may vary as follows: (parts by weight)

P.A.C.--1 part

Cationic Polymer--0.1-10

At present, the composition preferred for use is (based upon one part by weight P.A.C.)

Component 1--Powdered Activated Carbon--1 part

Component 2--Condensation Polymer of dimethylamine and epichlorohydrin; structure: ##STR11## present in an amount of about 0.225 parts based upon 1 part P.A.C.; a group I polymer, and a group III polymer comprising--polydiallyldimethyl ammonium chloride, structure ##STR12## present in an amount of about 0.075 parts based upon 1 part of P.A.C.

In another novel aspect of the invention, the P.A.C. is admitted to the influent water in the form of a slurry comprising an effective suspension agent.

Presently, polysaccharide materials appear to optimize slurry stability and viscosity. Preferably the slurry is prepared so as to have an initial viscosity of between about 2,500-4,000 cps Brookfield RVT. The slurry should be capable of being stored at ambient temperature for about 6 months without substantial phase separation.

The preferred suspending agents are the cellulosic ethers, with hydroxyethyl cellulose and carboxymethyl cellulose being most preferred. The slurry will comprise from about 1-50 wt % P.A.C. about 0.025-5.00 wt % cellulose ether and remainder water. The slurry should preferably have a viscosity of about 2,500-4,000 cps Brookfield RVT.

At present, the P.A.C. containing slurry preferred for use comprises (based on the total slurry weight):

0.5%--sodium carboxymethyl cellulose suspending agent (commercially available from Hercules, Inc.)

30.0%--P.A.C.

Remainder water

This preferred slurry composition is capable of being stored at ambient temperatures for about six months without substantial phase separation. After lengthy storage, the viscosity of the slurry may increase to within about 20,000-100,000 cps, but this viscosity is readily reduced by application of appropriate shear force.

Another polysaccharide which was tried as the suspending agent was dextran. This particular suspending agent exhibited some efficacy although the cellulosic ethers performed much better and are therefore preferred for use.

Quite surprisingly, other well known suspending agents, such as polyvinylalcohol and certain polyethylene glycol ester products, etc. did not function adequately to suspend the P.A.C. in the slurry. When these particular materials were used, unacceptable phase separation occurred within a few hours.

In order to demonstrate the efficacy of the invention in reducing color content of treated water, color reduction tests were undertaken with Florida well water samples. The procedure used was a basic jar test in which the beakers were mixed simultaneously by a gang stirrer. Color determinations were made using a Hach Spectrophotometer. Results appear below in the following tables.

Procedure:

(1) 200 mL of Florida well water added to a 400 mL beaker;

(2) each filled beaker is mixed at 100 rpm using a stirrer equipped with a 1" by 2" paddle;

(3) treatment added at dosage indicated hereinbelow;

(4) treated water samples mixed 30 minutes at 100 rpm;

(5) mixing stopped. Samples allowed to settle for 10 minutes;

(6) supernatant water from each beaker sampled for analysis.

In accordance with the patent statutes, the best mode of practicing the invention has been herein set forth. However, it will be apparent to those skilled in the art that many modifications can be made in the methods and compositions herein disclosed without departing from the spirit of the invention. It is to be understood that the scope of the invention is to be limited solely by the scope of the appended claims.