Hand Held Vacuum Cleaner

This invention relates to hand held vacuum cleaners in general and more particularly relates to a vacuum cleaner of this type that may readily be converted to a blower.

The R. C. Berfield copending U.S. patent application Ser. No. 658,353 filed Oct. 5, 1984 now U.S. Pat. No. 4,586,214, issued May 6, 1986, discloses a relatively lightweight compact vacuum cleaner that may be conveniently carried while in use. In that type of cleaner, as in many other hand held vacuum cleaners of the prior art, the pickup nozzle or other cleaning tool is connected to the canister by a flexible hose. There are other hand held vacuum cleaner constructions in which the nozzle is connected to the canister by means of a rigid tube. Another prior art construction is described in the J. O. Miller, K. E. Strouse and R. M. Fegan U.S. Pat. No. 4,380,845 issued Apr. 26, 1983 for a Nozzle For a Hand-Held Vacuum. These last two constructions are such that the cleaners are often inconvenient to use because in each case the handle on the canister is so far from the nozzle.

As will hereinafter be seen, the instant invention provides a hand held vacuum cleaner including a subassembly that is selectively repositionable within the casing whereby the device may be assembled to blow air from the front of the cannister. This subassembly includes a fan and an electric motor for driving the fan. A removable nozzle is mounted directly to the cannister and constitutes a snout having a wide mouth located relatively close to the handle of the cleaner. This provides for convenience in operating the vacuum cleaner. The nozzle is constructed of relatively soft plastic material so that it may be frictionally held by a formation on the cannister, and the snout will not mar delicate surfaces.

Accordingly, the primary object of the instant invention is to provide a novel construction for a hand held vacuum cleaner.

Another object is to provide a vacuum cleaner of this type in which the elements may be assembled to form a blower that directs air out the front of the cannister.

Still another object is to provide a vacuum cleaner of this type having a repositionable subassembly and means for selectively mounting the subassembly in two selected positions.

A further object is to provide a vacuum cleaner of this type having a nozzle in the form of a snout at the front of the cannister.

A still further another object is to provide a vacuum cleaner of this type in which the nozzle is a one-piece frictionally held unit constructed of relatively soft plastic material.

These objects as well as other objects of this invention shall become readily apparent after reading the following description of the accompanying drawings.

FIG. 1 is a perspective of a hand held vacuum cleaner constructed in accordance with the teachings of the instant invention.

FIGS. 2 and 3 are respective front and rear elevations of the vacuum cleaner of FIG. 1 looking in the direction of the respective arrows 2 and 3.

FIG. 4 is a side elevation, partially sectioned, of the vacuum cleaner of FIG. 1 looking in the direction of arrow 4.

FIG. 5 is an elevation similar to that of FIG. 4 showing the fan/motor subassembly reversed in the casing to provide a unit in which air is blown from the front of the casing.

FIG. 6 is a side elevation of the fan/motor subassembly.

FIG. 7 is a rear elevation of the fan/motor subassembly looking in the direction of arrows 7--7 of FIG. 6.

FIG. 8 is a side elevation of the plastic nozzle.

FIG. 9 is a front elevation of the nozzle looking in the direction of arrows 9--9 of FIG. 8.

FIG. 10 is a rear elevation of the nozzle looking in the direction of arrows 10--10 of FIG. 8.

FIG. 11 is a partially sectioned plan view of the nozzle.

FIG. 12 is a cross-section taken through the line 12--12 of FIG. 10 looking in the direction of arrows 12--12.

Now referring to the drawings and more particularly to FIGS. 1-4 which show cannister type vacuum cleaner 10 constructed in accordance with teachings of the instant invention. Vacuum cleaner 10 includes casing 11 constructed of tank section 12 at the front thereof and motor housing section 14 at the rear. Disposed within casing 11 is subassembly 15 (FIGS. 6 and 7) that includes molded plastic mounting member 16 having a narrow peripheral band that is clamped between the rear of tank section 12 and the front of housing section 14. Angular alignment of casing sections 12 and 14 is achieved by ledge formations 18, 19 that protrude from opposite sides of mounting member 16. Diametrically opposed axial extensions 21, 21 of mounting member 16 are provided with apertures 22 that receive screws (not shown) which secure buckles 99 to opposite side of housing section 14.

Mounting plate 23 having a narrow band of small apertures 24 is secured to mounting member 16 by four screws 26. Two other screws 27 extend into posts 28 that are surrounded by rubber-like bushings 29 to secure motor 25 to the rear of plate 23. Fan impeller 30 is mounted to the forward end of motor shaft 31 to rotate therewith and draw working air rearward through central aperture 32 at the rear of mounting member 16. The working air is then directed rearward through apertures in band 24 to move axially through along the outside of motor 25, for reasons to be hereinafter explained.

Heat staked to the front of the mounting member 16 is grill element 34 having a plurality of inwardly extending ears 33 (FIG. 4) which removably hold filter disk 35 in front of the fan inlet 32 so that only filtered air will impinge upon motor 25. The rear of motor 25 is covered by end bell 36 having reduced diameter portion 37 that is received by the forward end of positioning sleeve 38 whose forward generally open end is provided with grill 39. Sleeve 38 extends into external recess 41 at the rear of housing section 14. Power cord 42 for energizing motor 25 extends through strain relief grommet 43 that is positioned within an aperture at the forward boundry of recess 41.

With motor 25 disposed within housing section 14, working air exits at the rear of the latter through apertures 44 and there is a substantial flow of air through the clearances between portions of end bell 36 and stator 46 of motor 25, with this air flowing through grill 47 at the rear of end bell 36 and grill 39.

Air if drawn into tank section 12 through an aperture in the front thereof which is surrounded by rearwardly extending sleeve 48 whose inner end is normally closed by circular flapper 49 of check valve unit 50. The latter is constructed of a single piece of relatively soft flexible plastic material. The portion of unit 50 outboard of flapper 49 overlaps the rear side wall section of sleeve 48 and frictionally engages the inner surface of outer sleeve 51. The latter is also disposed within tank section 12 and surrounds sleeve 48 while extending to the rear thereof. The outer surface of sleeve 51 frictionally holds ring 52 that supports porous paper dirt collecting bag 53 that is disposed within tank section 12, to the rear of outer sleeve 51.

Slide switch 54 disposed at the top of housing section 14 selectively controls energization of motor 25. Opening 56 at the rear upper portion of housing section 14 provides clearance to form handle 55. The latter is positioned so that a hand engaged therewith may also operate control switch 54.

The front or snout for casing 11 is provided by nozzle 60 which is a single element unit molded of deformable relatively soft plastic material. As seen best in FIGS. 8-12, nozzle 60 includes chamber 61 having elongated generally rectangular inlet 62 at the bottom thereof and circular outlet 63 at a location remote from inlet slot 62. Extending rearward from outlet 63 is hollow circular neck 64 having a slightly tapered outer surface which frictionally engages the inner surface of sleeve 48 to removably mount nozzle 60 to tank section 12. The limit of insertion for neck 64 into sleeve 48 is established by four stops 66 that protrude radially from the outer surface of neck 64 and engage the forward surface of wall 67 at the front of tank section 12. Peripheral wall portions 68 of nozzle 60 rest on ledge 69 which is a peripheral depression on the outside of tank section 12 formed adjacent front surface 67 thereof. As seen best in FIG. 1, the wall sections, for instance sections 71, 72, 73, of nozzle 60 that extend forward of tank section 12 blend with the adjacent wall sections of the latter to appear as continuations thereof. For example, wall sections 71, 72, 73 of nozzle 60 blend with and appear as extensions of the respective wall sections 81, 82, 83 of tank section 12.

Downwardly facing wall 74 of nozzle 60, having inlet slot 62, is provided with eight protrusions or ridges 75 that are in spaced, paralled, side-by-side relationship. Ridges 75 extend rearwardly from the rear edge of slot 62 and assure that slot 62 will not be closed accidentally, even when nozzle 60 is placed on a hard surface. Buckles 90 bridge the gap occupied by narrow rim 17 and removably secure tank section 12 and housing section 14 together while clamping rim 17 therebetween.

Reference is now made to FIG. 5 which illustrates how the elements previously described may be utilized to construct a unit that blows air out the front of tank section 12. That is, the major difference between blower 98 of FIG. 5 and vacuum 10 of FIG. 4 is that the position of subassembly 15 is reversed so that motor 25 is disposed within tank section 12 and fan impeller 30 is behind motor 25. In addition, blower unit 98 does not have snout 16 and does not have check valve unit 50 or bag 53. Further, weakened section 97 (FIG. 7) is broken away and fitted with grommet 96 through which electric leads are passed for energizing motor 25. Screws 94 extend through opposite sides of tank section 12 and are received by apertures 22 in mounting member extensions 21 to stabilize subassembly 15. Motor end bell 36 is stabilized by the rear portion of outer sleeve 51 that receives end 37 of end bell 36.

It should also now be obvious to those skilled in the art that snout 60 may be removed from vacuum cleaner 10 and replaced by a set of tools (not shown) connectible to inlet sleeve 48 by a flexible hose (not shown). For such a situation, casing 11 may be provided with a shoulder strap (not shown).

Although the present invention has been described in connection with a preferred embodiment thereof, many variations and modifications will now become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.