Means and Method for Producing Hydrocarbons From an Earth Formation During the RF Retorting of a Hydrocarbon Stratum

The present invention relates to producing hydrocarbons from an earth formation and, more particularly, to producing hydrocarbons from an earth formation using RF retorting techniques.

A method for obtaining a hydrocarbon liquid from a hydrocarbon strata of an earth formation traversed by a borehole wherein the hydrocarbon strata is subjected to RF electromagnetic energy retorting, by locating metal tubing formed in a predetermined manner in that portion of the borehole traversing the hydrocarbon strata. Additional metal tubing formed in a conventional manner is connected with the metal tubing located in the borehole traversing hydrocarbon stata so that together they form a production stream. The hydrocarbon liquid from the borehole may be pumped through the production stream to the surface of the earth formation.

The objects and advantages of the invention will appear more fully hereinafter from a consideration of the detailed description which follows, taken together with the accompanying drawings wherein some embodiments of the invention are illustrated by way of example. It is to be expressly understood, however, that the drawings are for illustration purpose only and are not to be construed as defining the limits of the invention.

FIG. 1 illustrates the prior art wherein the conventional production type tubing is shown in the production of an oil shale formation.

FIGS. 2 and 3 show two embodiments of production tubing formed in accordance with the present invention traversing the oil shale formation.

One of the problems encountered with in-situ radiant RF heating of earth materials such as oil shale, is related to the need for the ordinarily used metal tubular goods in producing wells. Yet, these electrically conducting tubulars act as "antennas" in the volumes which are to be heated by RF energy absorption. Normal oil field tubing in the presence of RF fields will have high induced current which in turn re-radiate RF fields. The re-radiated fields will be in the directions which tend to cancel and thus distort the original RF fields.

With respect to FIG. 1, the conventional approach to solving this problem has been to use ceramic tubing 1 in at least that portion of a borehole 5 of a producing well traversing a hydrocarbon stratum 7. However some problems have arisen in the use of ceramics. Ceramic tubing is very expensive and is awkward to use because of its weight, brittleness and thermal sensitivity (thermal shock problems). If ceramic tubing should break in use and fragments are deposited in the borehole 5, a major problem exists in either fishing for these fragments or in trying to drill them out. Further, in case of accidental "blowout" of the well the ceramic tubing fragmentizes and the fragments become very hazardous projectiles.

The present invention allows metal tubing to be used in a producing well where radiant RF energy is being used to heat the earth formation. With reference to FIG. 2, metal tubing 12 is coiled in a helical form so as to cause high self-inductance per unit length of the helical metal tubing 12 so as to reduce the RF induced currents. This reduces the internal heating in the metal tubing. Further, the re-radiated RF energy will be reduced, thus reducing undesirable distortion of the original RF fields near the producing well.

The steel tubing may have a one inch outer diameter with a three-quarter inch inner diameter and the tubing is wound into the form of a right circular cylinder and may, for example, have an overall outside diameter of five inches. The coil of FIG. 2 being formed with four turns per foot of length. The approximate inductance of such an inductor may be determined by a well known formula such as found at page 112 of the ITT "Reference Data For Radio Engineers", 4th Edition, printed by American Book-Stratford Press Inc., New York City, N.Y.

It may be desired that the helical metal tubing be used only in that portion of the well that would be subjected to the high RF fields. The helical tubing could alternately run the full depth or length of the well. The coiled tubing which is an inductor, could be applied as "lumped" inductors inserted between straight (normally short) sections of metal tubing, or for example inserted only near the top of the RF heated region, or near the middle of the heated region. As can be seen in FIG. 3, there are two helical coils separated by a straight length of metal tubing.

There is also the practice in the industry of using thermocouples for measuring temperature in which the thermocouples are removed from the borehole during the RF retorting of the formation and are put into the borehole when the energy is not being transmitted into the earth formation. In this regard the present invention allows the thermocouples to be used during the RF energization of the formation by either having the thermocouples located inside the tubing with the wires being conducted through the tubing, or to be brazed to the outside of the tubing to hold them in place.

It would be advisable for safety reasons to ground the metal tubing 12 or 14 to the well head which itself is grounded.