Background of the Invention
The present invention relates to a valve arrangement for obtaining an unloading liquid flow for cooling a centrifugal pump or the like even when working against a closed supply pipe. The arrangement includes a valve housing containing a non-return valve, the respective closing and opening movement of the non-return valve causing a respective opening and closing of an unloading orifice in the valve housing, such that an unloading liquid flow will be obtained even when the non-return valve is in a closed position within the valve housing.
The Prior Art
Valve arrangements of the noted type, which are also called minimum flow valves, are used to protect centrifugal pumps from overheating when working against a closed supply pipe, for instance a supply pipe for used delivery water to one or more consumers. The fact that a pump is working against a closed supply pipe may be due to the fact that this pipe is connected to a number of independent users, who at any given time may not be using the no water available in the pipe. However, the pump cannot be stopped just because at any given time the water being supplied thereby is not being tapped. As such, the pump will work against a closed non-return valve in the supply pipe with the same water, such that the cooling effect of the water which normally flows through the pump will be reduced, thus causing damage to the pump bearings. This phenomenon will also occur when several pumps are connected in parallel, as the tightest pump will close the non-return valves of the other pumps when there is a low flow in the supply pipe. Empirically it is known that a centrifugal pump for instance must have a flow of about 10% of its whole capacity to cool down the loss of heat arising in the pump when working. Centrifugal pumps for pumping hot water are particularly sensitive to overheating when there is a low flow therethrough or closed valves. In such cases, the pump may also be damaged by hot-water evaporation.
It is well-known that an unloading liquid flow from a non-return valve can be obtained by making its movement govern a special valve so that the unloading valve will be opened when the non-return valve is moved to a closed position. One example of such a valve arrangement includes a lever which is connected to the non-return valve such that, when the non-return valve is moved to a closed position within the housing, the lever will cause the valve body to turn so that a connection will be obtained between the pressure side of the valve housing and an unloading orifice in this housing. The unloading pipe may also be provided with a non-return valve. When having great pressure differences, there are also throttlings arranged in the unloading pipe. The well-known valve arrangement, however, is impaired by the disadvantage of containing several movable parts, bringing about high cost of production and a comparatively unsafe operational reliability.
Detailed Description of the Invention
The object of this invention is to provide a minimum flow valve not having the drawbacks of the well-known valves. The object was not obtained by means of a valve arrangement including a valve housing encasing a non-return valve, by the movement of which when respectively closing and opening, a connection will be respectively opened and closed to an unloading orifice in the valve housing, by which a predetermined liquid flow will be obtained when the non-return valve is closed. The invention is characterized in that the non-return valve is connected to a valve sleeve member which is linearly displaceable in a guide element; that the valve sleeve member is provided with an interior duct being in contact with an orifice to the pipe pressure side on one hand, an orifice on the outer sliding surface of the valve sleeve member on the other; that the guide element is provided with a tight plate and in fixed contact with an orifice on its interior sliding surface being in contact with the unloading orifice; and that the sleeve orifice is in contact with the guide element orifice when the non-return valve is in a closed position.
The valve sleeve member especially consists of a cylinder-shaped pipe, the one end of which projects through the non-return valve. The guide element exhibits a corresponding cylinder-shaped sliding surface, which may also include packings sealing to the outer sliding surface of the valve sleeve member. A spring, preferably a helical spring, is placed inside the pipe duct of the valve sleeve member so as to transfer a compressive force between the guide element and the non-return valve. The spring force is adjusted to give the non-return valve a normal function when respectively opening and closing the supply pipe.
The valve housing especially consists of a cylinder-shaped pipe casing provided with a pipe flange at each end. The unloading orifice consists of a pipe mounted to the pipe casing on one hand, to the guide element at its sliding surface orifice on the other, so that this orifice will open out into the unloading pipe. The non-return valve is sealing engageable with a ring-shaped seat inserted through an opening in the one pipe flange of the valve housing, i.e., the pipe flange which is designed to be connected to the pipe pressure side. The valve sleeve member with the non-return valve may be removed from the valve housing through the orifice in the pipe flange after the valve seat has been removed from the pipe flange.
The unloading valve according to the invention has only one movable part, that being the valve sleeve member with the non-return valve. In this way, it is much simpler and much more reliable in running than the well-known minimum flow valves mentioned above. Furthermore, the valve according to the invention will permit a production from semi-finished standard products, e.g., pipes and sheet metal.
Description of the Drawings
FIG. 1 shows a longitudinal section of the valve arrangement according to a preferred embodiment of the present invention wherein the non-return valve is in a closed position and an unloading flow is provided.
FIG. 2 shows the valve arrangement according to FIG. 1 but wherein the non-return valve is in an open position and no unloading flow is provided.
Detailed Description of the Preferred Embodiment
The valve arrangement according to FIG. 1 includes a valve housing (1) consisting of a cylinder-shaped pipe casing (2) provided with a pipe flange (3) at each end. Each pipe flange (3) is of a well-known construction and designed for installation, e.g., into a supply pipe (not shown in the figures) which is provided with corresponding flanges. One unloading pipe (4) is welded into the pipe casing (2) so as to project out from this, and is provided with a connecting flange (5) to an unloading pipe.
A non-return valve 6 is mounted to a cylinder-shaped tubular valve sleeve member, 7, provided with an outer sliding surface, 8, and is linearly displaceable along the centre line of the valve housing, 1, inside a guide element, 9 provided with a corresponding interior sliding surface, 10. On the sliding surface, 10, of the guide element, 9, there are packings, 11, arranged so as to extend between the two sliding contact surfaces, 8, and 10, on each side of a ring-shaped groove (12) on the interior sliding surface, 10, of the guide element, 9. The outer sliding surface, 8, of the valve sleeve member, 7, is provided with a number of diametrically arranged orifices, 13, being at the ring-shaped groove, 12, in the guide element, 9, when the non-return valve, 6, is closed, and inside the interior packing, 11, in the guide element, 9, when the non-return valve, 6, is open. Moreover, the guide element, 9, is provided with a waste orifice, 14, on the interior sliding surface, 10, at the groove, 12, being in contact with the unloading pipe, 4, which is welded around the waste orifice, 14.
The non-return valve, 6, can be sealingly engaged with a ring-shaped seat, 15, inserted through an opening in the one pipe flange, 3, of the valve housing, 1 which is designed to be connected to the pressure side of the supply pipe. A helical spring, 16, is mounted inside the pipe duct, 17, of the valve sleeve member, 7, so as to transfer a compressive force between the back plate, 18, of the guide element, 9, and the valve sleeve member, 7, with the non-return valve, 6, resting against a ring-shaped shelf, 19, mounted inside the pipe duct, 17, of the valve sleeve member, 7. The back plate, 18, of the guide element, 9, is provided with a structural support, 20, resting against the pipe flange, 3, on the outlet side of the valve housing, 1. In this way most of the power of the helical spring, 16, will be transferred between the two pipe flanges, 3.
The non-return valve, 6, consists of a ring-shaped valve cone, 21, provided with a seal, 22, mounted on a level perpendicular to the longitudinal direction of the valve housing, 1. The seal, 22, is sealing to a correspondingly flat surface on the ring-shaped seat, 15, in the valve housing, 1. The inside edge of the valve cone, 21, rests against a shelf on the valve sleeve member, 7, and the valve cone, 21, is fixed by means of a nut mounted via a thread to the front end of the valve sleeve member, 7.
When the non-return valve, 6, is in a closed position (FIG. 1), the orifices, 13, in the valve sleeve member, 7, are in contact with the orifice, 14, in the sleeve covering, 9. A flow is obtained (FIG. 1) via the pipe duct, 17, of the valve sleeve member, 7, and out through the unloading pipe, 4. When the non-return valve is in a open position (FIG. 2), the orifices, 13, in the valve sleeve member, 7, are inside the interior packing, 11, of the guide element, 9, and then the connection between the pipe duct, 17, and the unloading pipe, 4, is closed.