Trailer

The present invention relates generally to the field of wheeled land vehicles and in particular to cargo-carrying trailers designed to be removably attached to a fifth wheel of a tractor or cab. The invention is particularly directed to such a trailer which includes means for positioning the cargo-carrying surface of the trailer in at least two load-transporting positions at different heights above the ground.

Trailers are conventionally classified into one of several categories based principally on their physical construction and the relationship of that construction to its load-carrying capabilities. Examples of types of trailers are tank trailers for carrying liquid materials, bulk commodity trailers generally of the hopper type, pole or logging trailers, dump trailers, automobile transport trailers, etc. Of particular interest to the present invention are platform or flatbed trailers and lowbed or drop-deck trailers. A flatbed or platform type trailer has a deck or load-carrying surface which is at a fixed height along the entire length of the trailer, that height typically being about 4.5 feet (1.4 meters) above the road surface. Such trailers are well adapted for hauling a wide variety of loads, particularly loads which are able to withstand weather, may be long and rather low such as pipe, drill casing, etc. On the other hand, a flatbed type trailer cannot haul an overly high load due to the lack of clearance presented by overpasses, bridges, and the like.

When one is faced with transporting a tall load, one typically employs a lowbed or drop-deck trailer. A lowbed trailer generally has a forward section which is at the normal height of the flatbed trailer but has a center section between the forward section and the rear wheels which is significantly lower, generally only about 2 feet (0.6 meters) above the road surface. This lowbed trailer can easily haul tall or high loads which could not be transported on flatbed trailers. On the other hand, such a lowbed trailer is generally thought to be unsatisfactory for many loads which are long and which require support along their entire length so as to avoid deformation of the load under its own weight. Thus, it may be seen that both flatbed type and lowbed type trailers have unique advantages which permit the use of one type of trailer in situations where use of the other type of trailer is inadvisable or impossible.

A particular problem is encountered when one selects either a flatbed or lowbed trailer to haul a particular load from a first location to a second location many hundreds or thousands of miles away. Once the trailer has been selected, and the load delivered, it is then necessary that the driver either locate another suitable load for the trailer for the return trip, which is often difficult and time-consuming, or return empty. This returning empty or deadheading is costly, totally unproductive, and to be avoided if at all possible. The situation could be avoided if one had a trailer having a load carrying surface which was movable between the lowbed and flatbed positions so as to adjust its suitability for various types of loads.

One such trailer is disclosed in Shoeffler et al U.S. Pat. No. 4,302,022. The Shoeffler trailer has a front section of the usual height adapted to connect with a tractor in the usual fashion. A rear section is provided which can be moved relative to the forward section and moved on a linkage mechanism relative to the supporting rear wheels. The Schoeffler design requires the rear wheels be provided with an extremely low carriage structure so as to permit the rear portion of the trailer to be lowered to the lowbed position. In practice, such a small carriage structure is neither practical nor suitable for carrying the heavy loads typically carried by such trailers.

Another such trailer is disclosed in Wise U.S. Pat. No. 4,290,642. The Wise trailer includes a center section which is movable between a lower and upper position only after the front and rear end sections have been totally, longitudinally removed from the center section. The center section height is then changed by jacks or other external equipment to the new position. The end sections are thereafter longitudinally displaced back into supporting relation and joined to the center section by appropriate fasteners. The alignment problems generated by such independent movement of the three disconnected sections of the trailer make its use difficult in the best of situations and impossible in other situations.

A trailer in accordance with the present invention includes a forward section having a kingpin for attachment to the fifth wheel of a tractor in the conventional fashion. A rearward section is provided which includes a set of wheels for supporting the trailer on the ground, the rearward section having little or no vertical movability. A middle section is provided which extends between the forward and rearward sections and is positionable in at least two load-transporting positions at different heights above the ground. At the uppermost position, the middle section would preferably be situated so as to form a flatbed trailer while at its lowermost position the middle section would be at the conventional height of a lowbed trailer. The forward and rearward sections of the trailer in accordance with the present invention each include fixed oblique support elements. The trailer includes a locking mechanism for securing the middle section to the fixed oblique support elements at each of the load-transporting positions. Means is provided for guiding the middle section as it is moved between positions such that the three sections of the trailer are maintained substantially parallel to each other. A power mechanism is provided for moving the middle section between the various load-transporting positions.

Generally, the fixed oblique support elements on the forward and rearward sections are provided as end structures to the longitudinal support beams of each section. Longitudinal support beams of the middle section are adapted to contact the oblique support elements and engage the same in the load-transporting positions. Generally, the power mechanism provided for moving the middle section relative to the two end sections would not be relied upon to support the load but rather the load would be supported in the various positions by the locking mechanism locking the middle section to the two end sections. This has the advantage of permitting the inclusion of smaller power elements which need only to be large enough to move the weight of the middle section itself rather than support the heavy loads typically carried by such a trailer. When the locking means is in position, the beam structure of the trailer is essentially similar to conventional trailers in having the usual structure of either a flatbed or lowbed trailer. This has the advantage also of permitting the trailer to carry loads of various sizes and weights fully equivalent with both the conventional flatbed and lowbed type trailers.

Additional features and advantages of the invention will become apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments exemplifying the best mode of carrying out the invention as presently perceived. The detailed description particularly refers to the accompanying figures.

FIG. 1 is a side elevation view of a trailer embodying the present invention showing it in its upper or flatbed configuration.

FIG. 2 is a side elevation of the same trailer shown in FIG. 1 but situated in its lower or lowbed configuration.

FIG. 3 is a sectional view of the trailer shown in FIG. 1 taken along lines 3--3.

FIG. 4 is an exploded perspective view of the trailer showing one connection between the longitudinal support beams of the middle section and one of the two end sections.

FIG. 5 is a sectional detail view taken from FIG. 3 along line 5--5.

FIG. 6 is side elevation view of a second embodiment of the present invention showing the middle section in an intermediate position.

FIG. 7 is a sectional detail view of the embodiment shown in FIG. 6 similar to FIG. 5.

FIG. 8 is an exploded perspective view showing another connection between the longitudinal support beams of the middle section and an end section.

FIG. 9 is a sectional detail view similar to FIG. 5 of the embodiment shown in FIG. 8.

FIG. 10 is a sectional view taken along line 10--10 from FIG. 9.

FIG. 11 is a sectional detail view similar to FIG. 5 of another embodiment.

FIG. 12 is a sectional detail view similar to FIG. 5 of yet another embodiment.

In accordance with the present invention, a trailer 10 includes a forward section 12 having a kingpin 14 which permits attachment of the forward section 12 to the fifth wheel of a conventional tractor (not illustrated). A rearward section 16 is provided which includes a set of wheels 18 for supporting the trailer on the ground. The wheels 18 and related carriage structure 19 are preferably of a size and weight suitable for carrying heavy loads of from ten to forty tons. The rear wheels 18 support the trailer with respect to the ground 20 such that the top or deck 30 of the forward section 12 and rearward section 16 are at substantially the same height, typically 4.5 feet (1.4 meters) above the ground 20.

The trailer also includes a middle section 22 which extends between the forward section 12 and rearward section 16. The middle section 22 is positionable in at least two load-transporting positions at different heights above the ground 20. The middle section 22 is shown in FIG. 1 at an uppermost position so as to form the functional equivalent of a conventional flatbed or platform trailer. The middle section 22 is shown in FIG. 2 in a lowermost load-transporting position functionally equivalent with a conventional lowbed or drop-deck trailer.

Oblique support elements 24 are fixed to both the forward section 12 and the rearward section 16 and act to support the middle section 22. Locking means 26 such as pins are provided for securing the middle section 22 to the fixed oblique support elements 24 at each of the load-transporting positions. A power means 28 is provided for moving the middle section 22 between the various load-transporting positions while the locking means is disengaged. A linking means 29 is provided for maintaining adjacent sections of the trailer in substantially parallel relationship while moving between the various load-transporting positions.

As shown best in FIG. 3, the middle section 22 includes a pair of longitudinal support beams 32 which are substantially aligned with the oblique support elements 24 provided on each end section 12 and 16. A plurality of smaller transverse beams 34 are provided which provide support for a top surface or deck 30. The top surface is shown in FIG. 3 to comprise a plurality of wood planks 36 but other suitable materials may be employed. Additional surface elements can be provided for closing any open areas between the sections when the middle section 22 is not in the upper position shown in FIG. 1.

As best shown in FIG. 4, the end sections 12 and 16 also include longitudinal support beams 38 to which the oblique support elements 24 are fixed. The end section 13 shown in FIG. 4 may be either the forward section 12 or the rearward section 16 as the mechanisms of each end are in the same. The deck 30 is illustrated in FIGS. 4 and 5 to be a single sheet of steel plate 31 but could be of any other conventional construction including that shown in FIG. 3. The end section 13 includes transverse beams 40 similar to the transverse beams 34 shown in FIG. 3.

In the embodiment shown in FIG. 4 the oblique support elements 24 are formed from a box beam which can be constructed from four plate members 42-48 which are butt welded together and in turn welded to the ends of the longitudinal support beams 38 of the end units 13. The oblique support elements 24 include a pair of pin-receiving apertures 50 and 52 defined by cylindrical inserts 54. The cylindrical inserts 54 have an inside diameter such as will receive support pins 56. The support pins 56 are in turn secured in place by a keeper 58. The face plate 46 of oblique support element 24 includes tabs 60 and 62. Each tab includes a locating aperture 64 lined with a cylindrical member 66 having an inside diameter sized to receive a locating rod 68.

The rod 68 preferably is threaded with a castellated nut 67 removably secured on each end thereof. The locating rod extends through cylindrical members 69 on face plate 70 welded to the end of the longitudinal support beams 32 of the middle section 22. Near the end of each longitudinal support beam 32 of the middle section 22 there is a tongue member 72 which extends beyond the face plate from the inside surface of the longitudinal support beam 32. This tongue member 72 is strengthened by strap 74 arranged in essentially parallel fashion to the tongue member 72. The rear end 75 of strap 74 is welded to the web 33 of the longitudinal support beam 32 and is fixed to tongue 72 by cylindrical members 76 and 78.

Cylindrical member 78 is positioned such that the inner end of support pin 56 is received within the cylindrical member 78 when the middle section 22 is properly positioned in a load-carrying position such as that illustrated in FIG. 1 or 2. The pin 56 extends through cylindrical insert 54 in the oblique support element 24 into cylindrical member 78 in tongue 72 and strap 74 so as to secure the middle section to the fixed oblique support elements 24.

The power means 28 shown in FIGS. 4-5 and 7 comprises a fluid-actuated cylinder 80 having an end 81 fixed to the frame 82 of end unit 13. The fluid-actuated cylinder 80 acts on a piston contained therein to move piston rod 84 which is in turn pivotally connected to lever arm 86 by way of connection 88. As shown most clearly in FIGS. 3 and 4, each end unit 13 includes a pair of the fluid-actuated cylinders and associated structures adjacent each other but the illustrated pair of members might easily be replaced by a single member of appropriate size and strength.

The pivot connection 88 couples the end of the piston rod 84 to lever arm 86 in such a fashion as to form a third class lever. That is, the force developed by the fluid-actuated cylinder 80 is applied to the lever between the fulcrum defined by pivot rod 90 and the weight or load of the middle section 22 secured by pivot pin 92. The pivot rod 90 extends between the two parallel adjacent oblique support elements 24. The pivot pin 92 extends through the end of lever 86 into receiving cylinder 94 fixed through the tongue 72 and web 33 of longitudinal support beam 32 of the middle section 22.

Additional linkage means 29 in the form of pivot arms 96 are provided immediately below the lever arm 86. The pivot arms 96 are pivotally connected to the oblique support elements 24 by pivot rod 98. The pivot arms 96 are connected to the middle section 22 by means of pivot pins 100 passing through the ends of the arms 96 into cylindrical member 76 passing through strap 74 and web 33 of the longitudinal support beam 32. The pivot arms 96 act in conjunction with the lever arms 86 to define a parallelogram-like structure which maintains adjacent sections of the trailer substantially parallel as the middle section is moved between load-transporting positions.

In operation, when the middle section 22 is in the lower position as shown in FIGS. 2 and 5, the support pins 56 secure the tongue member 72 and adjacent strap 74 to the oblique support elements 24. The weight of the middle section 22 as well as any load placed on that section is carried by the support pins 56 as well as the facing plate member 46 which contacts the face plate 70 on the end of the longitudinal support beam 32 of the middle section 22.

To move the middle section from the lower position shown in FIG. 2 to the upper position shown in FIG. 1, the keeper 58 is removed so as to permit the support pin 56 to be extracted from lower aperture 52. The locating rod 68 is removed from the locating aperture 64 in tab 62. This frees the middle section 22 so that it may be moved from the position shown in solid lines in FIG. 5 to the position shown in phantom in FIG. 5. This motion is achieved by actuating the fluid-actuated cylinder 80 so as to pull on piston rod 84 thus causing the lever arm 86 to pivot upwardly about pivot rod 90 until the face plate 70 at the end of the longitudinal support beam 32 contacted the upper portion of face plate member 46 of the oblique support element 24. As the middle section 22 is moved from its lower position to its upper position, the rear section 16 will be pulled forward (assuming front section 12 remains stationery). At this point, the aperture defined by cylindrical member 78 would be coincident with the upper aperture 50. The locating rod 68 is inserted in the locating aperture 64 in tab 60 and the locking pin 56 is inserted through aperture 50 into cylindrical member 78 so as to secure the middle section 22 in the upper position shown in phantom in FIG. 5. During this movement from the lower position to the upper position, the lever arms 86 and pivot arms 96 have moved from a substantially horizontal position as shown in solid lines in FIG. 5 to a substantially vertical position as shown in phantom in FIG. 5 thus maintaining the middle section 22 parallel to the end sections 13.

FIGS. 6 and 7 illustrate an alternative embodiment of the present invention wherein there is provided an intermediate position between the upper position and lower position shown in FIGS. 1 and 2, respectively. The trailer 110 is shown in FIG. 6, and in more detail in FIG. 7, to include oblique support elements 112 which include three sets of locking apertures 114, 116, and 118. Each pair of locking apertures 114, 116, 118 cooperates with a similarly situated pair of apertures 120 on the end of tongue 122 extending outward from longitudinal support beam 124 of middle section 22. Each pair of apertures is designed to receive a pair of locking pins substantially identical as locking pins 56 shown in FIG. 4. In general, the illustrated intermediate position would locate the deck 30 of middle section 22 approximately 3.25 feet (1 meter) above the ground 20. This intermediate position is particularly useful for carrying loads having modest vertical dimension on a distributed basis such that a portion of the load is on the middle section 22 while the remainder of the load is located either on the forward section 12 or rearward section 16 of the trailer.

Generally, the remaining details of structure and function of the embodiment shown in FIGS. 6 and 7 are the same as that shown in FIGS. 1-5. In both embodiments, the fluid-actuated cylinders 80 are provided by fluid from an external source of pressure (not illustrated) which can be mounted either on the trailer or connected to an appropriate system available on conventional tractors. In general, a simple control system would be mounted on the trailer which would permit the raising and lowering of the intermediate section in a simple and convenient manner by the truck operator. The raising and lowering of the middle section would result in a shortening or lengthening of the trailer, respectively. In both embodiments, once the middle section 22 had been positioned at the desired height above the ground 20 and the support pins 56 inserted, the weight of the middle section 22 would be supported principally by the support pins 56 while the fluid-actuated cylinders 80 would be permitted to relax to an unloaded condition, thereby relieving any stresses which might otherwise be placed on the fluid-actuated cylinder 80 and the supporting frame structure 82.

FIGS. 8-10 illustrate another alternative embodiment of the present invention which shows a different locking means 126, a different power means 128, a different linking or guiding means 130, and a different style for the oblique support elements 132. Other structural and functional differences will be apparent to those skilled in the art from a review of the accompanying figures and the present description.

As shown in FIGS. 8-10, the oblique support elements 132 on each of the end units 13 includes a web 134 spanning between a bottom flange 136 and a top flange 138 to form an I beam 140 which extends longitudinally downward toward the middle section of the trailer. A lower end flange 142 is situated generally parallel to the ground while the top end flange 144 forms a continuation of the top surface of longitudinal support beam 38. The material forming the top flange 138 is preferably selected to have a material thickness sufficient to serve in part as a wear surface during use.

The web 134 includes a plurality of apertures 146 and 148 into which cylindrical inserts 150 are fixed by welding or other appropriate means. One or more gussets 152 may be added to correctly position and strengthen the cylindrical inserts 150 with respect to the web 134. The cylindrical inserts 150 are adapted to receive supporting pin 154 and thereby define a load-transporting position for the middle section. A locking means 126 is provided for locking the middle section 22 to each of the end units 13. The locking means comprises locking pins 156 which are adapted to connect the end of the middle unit 22 to apertures 158 and be retained in position by keepers 160.

The longitudinal support beams 32 of the middle section 22 include laterally displaced extensions 162 which straddle the oblique support elements 132 of the end units 13. The laterally displaced extensions 162 are bridged by a thickened or reinforced plate segment 164 which is of a size to withstand the compression loads experienced by the end structure of the longitudinal beams 32. A shim means 166 is positionable between the plate segment 164 and the top flange 138 to provide a wearing surface and to perform a spacing and cambering function.

The middle section 22 is linked to the end sections 13 by means 130 which comprises roller assemblies 168, 170 which are adapted to contact the top flange 138 during movement of the middle section 22 relative to the end section 13. The roller assemblies 168 and 170 are situated on both of the laterally displaced extensions 162 and are positioned with respect to the top flange 138 such that the lower roller assemblies 168 are contiguous to the inner surface 137 of the flange 138 while the upper roller assemblies 170 are contiguous to the outer surface of top flange 138 as best shown in FIG. 10. The roller assemblies 168 and 170 are preferably constructed to include an eccentric mounting means such as collar 172 so that the position of the rollers can be adjusted relative to the top flange 138 of the oblique support elements 132. The roller assemblies 168 and 170 are adjusted in position so as to provide the small amount of spacing shown in FIGS. 9 and 10. This spacing is desired so that the trailer when loaded will not be supported on the roller assemblies 168 and 170.

The weight of the middle section 22 is transmitted to the oblique support element by supporting pin 154 positioned in one of the apertures 146 or 148. The supporting pin 154 is engaged by the end hook portions 174 of the laterally displaced extensions 162 which include a downward opening slot 176. It will be noted that the supporting pin 154 not only engages the downward opening 176 but is capture by end plates 178 which bridge the downward opening slot 176. The end plates 178 act to strengthen the hook portion 174. Additional strengthening is achieved by means of flanges 179 fixed to a lower edge of the end plates 178.

In the absence of locking pin 156, the middle section 22 and end section 13 are free to pivot about the supporting pin 154. The weight of the middle section 22 acting on supporting pin 154 causes the end section 13 to pivot until the plate segment 164, shim means 166, and top flange 138 of the oblique support element 132 are in abutting relationship. The middle section 22 is secured in this position by installing lock pin 156 through aperture 158 and engaging lock pin 160. The shim means 166 is preferably constructed of steel bar stock of two different thicknesses so that the shim may be reversed to provide additional spacing between the end of plate segment 164 and the top flange 138. The additional spacing will act to introduce an additional longitudinal camber in the trailer.

To change the middle section 22 from a lower position, shown in full in FIG. 9, to an upper position, shown in phantom, the lock pin 156 is removed. A force is applied to the bottom of the oblique support element 132 by a jack or other means so as to permit removal of shim 166. With the shim 166 removed, the roller assemblies 168 and 170 are free to contact the top flange 138. The power means 128 is then actuated causing the middle section to move upward guided along top flange 138 by the roller assemblies 168 and 170 so as to disengage the supporting pin 154 from the downwardly opening slot 176 in the end hook portion 174. The power means 128 is illustrated to be a winch 178 and cable 180 which terminates at hanger 182 near the lower surface of middle section 22. Other power means are disclosed in FIGS. 11 and 12.

The power means 128 moves the middle section 22 directly up the oblique supporting element 132 to a position slightly higher than that shown in phantom in FIG. 9. The supporting pin 154 is removed from the lower aperture 148 and installed in the upper aperture 146. The power means 128 is then actuated to permit the middle section 22 to lower to the point where the downwardly opening slot 176 of end hook portion 174 engages the supporting pin 154. The shim 166 is inserted and the power means is moved to a fully relaxed position so that all of the load of the middle section is assumed by the support pin 154 and shim 166. The locking pin 156 is then reinserted.

To move the middle section 22 from the upper position, shown in phantom in FIG. 9, to the lower position, the procedure is merely reversed. While only two positions are illustrated in the embodiment shown in FIGS. 8-12, it will be appreciated that any number of positions are possible as suggested generally by the embodiment shown in FIGS. 6 and 7.

While one embodiment of a suitable power means 128 is shown in FIG. 9, other power means may be employed which permit a linear movement of the middle section 22 along the top flange 138 of the oblique support element 132. In one variation shown in FIG. 11, the power means 128 includes a winch 178 and cable 180 similar to that shown in FIG. 9. While the cable 180 terminates at anchor 182 as shown in FIG. 9, an additional channel member 184 is situated to bridge the space between the two longitudinal support beams 32 in the middle section. A pulley or sheave 186 is fixed to the channel member 184 and engages line 180 so as to increase the effective force applied to the middle section 22 by the winch 178. The addition of other sheaves to increase further the effective force of the power means will be apparent to those skilled in the art. It will also be appreciated that the power means 128 could be situated in the middle unit 22 as well as in the end units 13. Likewise, the anchor 182 could be positioned in the end sections.

An example of a power means being situated in the middle unit 22 is shown in FIG. 12 wherein the power means comprises a hydraulically actuated cylinder 188. The hydraulic cylinder has one end anchored to a cross member 190 situated between the two longitudinal support beams 32. The piston rod of the hydraulic cylinder 188 is connected to a pair of links 192 and 194. Link 192 is connected to a pivot rod 196 extending between the two oblique support members 132. Link 194 is connected to pivot rod 198 extending between the two longitudinal support beams 32. The two pivotal links 192 and 194 together form a pivoted, live-action, third class lever which is segmented at the force point 200 to permit linear displacement of the middle section 22 parallel to the top flange 132. It will be appreciated that other power means may be employed to effect the same straight line translational motion of the middle section 22 with respect to the end units 13.

In each of the embodiments shown in FIGS. 8 through 12, the roller assemblies 168 and 170 act to link the middle section 22 to the oblique support elements 132 such that the motion of the middle unit 22 and end units 13 are constrained relative one to another. The eccentric mounting means 172 for adjusting the position of the roller assemblies 168 and 170 may include a powered actuator to effect contact between the rollers and top flange 138 and thereby obviate the need for any external jack during changes in position of the middle section 22.

Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of the invention as described and as defined in the following claims.