Background of the Invention
The clutch and throttle of marine propulsion devices (such as outboard motors) are desirably operated from a remote location also provided with steering and other controls. The operation of the clutch and throttle is controlled so the throttle is not (cannot) be advanced until after the clutch is engaged in either "forward" or "reverse". The control employs a single lever to actuate the two controls. It is desirable to permit hands-off operation without the lever moving on its own to advance or retard boat speed (throttle setting). This has been done by imposing a friction load resisting lever movement. The typical solution resists lever movement throughout its range of movement including the clutch operating range. It is not desirable to resist clutch operation. Clutch operation should be easy. And it is desirable to have the frictional resistance to change of the throttle setting adjustable by the user/operator.
Attention is directed to the following prior art:
U.S. Pat Nos. 2,966,969, 3,204,732, 3,204,733, 3,438,468, 3,511,117, 4,252,032
Summary of the Invention
This invention provides a single lever control for operating the clutch and throttle of a marine engine or motor. The control has a shaft rotatably mounted on a support. A handle is mounted on the shaft to actuate a clutch for forward (F) or reverse (R) operation of the motor as the handle moves from neutral in one direction to the forward position and in the opposite direction to the reverse position. The handle is also movable to actuate the throttle as the handle continues movement past the forward or reverse positions. The clutch operator is responsive to rotation of said shaft between F and R positions to actuate the clutch. The throttle actuating apparatus is connected to the shaft and the throttle actuator is operative to impart axial movement to the actuator in response to rotation of the shaft beyond the F and R positions. The apparatus includes structure preventing axial movement of the actuator when the shaft and handle are between F and R positions. A device imposes frictional resistance to axial movement of said actuator while exerting no resistance to movement of the shaft or handle between the F and R positions.
This invention also provides a single lever control for operating the clutch and throttle of a marine motor. The control has a first member mounted on a pivot on a support. A second member is mounted for movement with the first member about said pivot and for axial movement relative to said first member. A clutch operator is movable between forward, neutral and reverse positions as the first member is moved between first and second positions. The second member is connected to and actuates the throttle when the second member moves axially. The invention also includes means for moving the second member axially relative to the first member only when the first member is moved beyond said first and second positions. Friction means resists axial movement of the second member relative to the first member.
A further feature of the invention is providing such a control in which the first member is a sleeve and the sleeve member is a rod mounted inside said sleeve. Another feature is to mount the friction means on the sleeve to engage the rod. The friction means is adjustable and resists throttle changing only. It does not resist clutch operation.
Still another feature is the provision of a single lever clutch and throttle control in which a sleeve is mounted on a first pivot on a base support. A rod is mounted in the sleeve for axial movement relative to the sleeve. The distal end of the rod is moved in an arc about the pivot between first and second positions. The clutch is operated as the sleeve moves between those positions. The sleeve is movable beyond those positions and apparatus is provided for moving the rod axially relative to the sleeve when the sleeve is beyond those positions. The rod is connected to the throttle and a friction device resists axial movement of the rod relative to the sleeve.
Another aspect of the invention is provision of a single lever clutch and throttle control for a marine motor in which a sleeve is mounted on a pivot on a base support. A rod is mounted in the sleeve for axial movement relative to the sleeve. The clutch is operated as the sleeve is moved about the pivot between first and second positions. The sleeve is movable beyond either of the first and second positions. The rod actuates the throttle when the rod moves axially and apparatus operable only when said sleeve is moved beyond the first and second positions moves the rod axially relative to the sleeve. A friction device resists axial movement of the rod relative to the sleeve.
A further feature of the invention is a single lever clutch and throttle control in which a sleeve is pivotally mounted on a support, and a throttle rod is mounted for axial movement in the sleeve and operatively connected to the engine throttle. A manually operable actuating arm is pivotally mounted on the support and is operatively connected to the distal end of the rod to swing said rod and hence the sleeve about the pivot mounting for said sleeve. The structure constrains the arm and the distal end to move between first and second positions in an arc about the pivot mounting and the clutch is operated as the arm moves between those positions. The distal end of said rod is constrained to travel with the arm in its motion about its pivot beyond those positions whereby the distal end is moved toward the pivot mounting for the sleeve and said rod is moved axially relative to the sleeve. A device is operative to impose frictional resistance to axial movement of the rod relative to the sleeve. The device imposes no resistance to movement of the rod and sleeve between the forward and reverse positions.
This invention is not limited to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
Brief Description of the Drawings
FIG. 1 is a somewhat schematic view of the manner in which the control operates the throttle and clutch of an outboard motor.
FIG. 2 is an elevation of the control from the back of the control, that is the side which would face a bulkhead or other panel on which the control is mounted.
FIG. 3 is a vertical section taken on line 3--3 of FIG. 2.
FIG. 4 is a horizontal section taken on line 4--4 of FIG. 2.
FIG. 5 is an exploded perspective view of the tube clamp and friction device incorporated in this control.
FIG. 6 is a simplified showing of the clutch actuating mechanism.
Detailed Description of the Drawings
The outboard motor 10 has a power head 12 on top of a lower unit 14. The power head has an engine 16 driving propeller 18 through drive shaft 20 and clutch 22. The clutch is operated by bell crank 24, link 26, and the inner core 27 of a push-pull cable 28 which also includes an outer sheath or sleeve 30. At the other end of the cable 28, the outer sheath or sleeve 30 is fixed to a journal 32 mounted on a support plate 40 for pivotal movement relative to the support plate 40 and so as to prevent axial movement of the sleeve 30.
A similar sleeve or outer sheath 34 of a second push pull cable 46 is fixed to a bushing 38 mounted on the support plate 40 for pivotal movement relative to the support plate 40 and so as to prevent axial movement of the sleeve 34. The sleeve or outer sheath 34 supports and guides an inner core or member or actuating rod 42 which is axially movable in the sleeve 34 and is connected to the throttle 44 of the engine 16. The sleeve 34 and rod 42 comprise the inner core and outer sheath of a flexible push-pull cable 46.
The support plate 40 also journals a shaft 48 on which the control handle 50 is mounted. The shaft 48 has a D-shaped end connected to actuating arm 52 to rotate the arm about the axis of shaft 48. The outer end of arm 52 has a slot 54 which receives a cylindrical bushing 56 between washer 58 and cam follower 60. Thus, the bushing 56 is constrained to move only in the slot 54.
The cam follower 60 is received in and follows the arcuate cam track 62 having pivot 38 as its center. Cam track 62 is molded in cam plate 63 which overlies the support plate 40. Cam plate 63 also has cams 64, 66 and 80 formed therein or thereon. Cam 62 confines the distal or outer end of rod 42 to movement within track 62 between the neutral (N) position illustrated in FIG. 2 and either the F or the R (forward or reverse) positions. It is in this range of movement that the operation of the clutch takes place. Since the rod 42 and sleeve 34 both are forced to swing about pivot 36 between F and R, the rod 42 cannot move axially relative to sleeve 34 and there will be no change in the throttle setting as the clutch is operated. The throttle dwells (does not change) between F and R.
Clutch operation is controlled by teeth 45 of interrupted gear 47 engaging the teeth 49 of the shift gear 51. Gear 47 is mounted on and rotated by shaft 48 while gear 51 rotates on shaft 53. As may be seen in FIG. 6 the shift gear 51 includes laterally extending arms having bushings 55, 57 at their respective ends. Either bushing can be connected to the clutch operating push-pull cable 28. The bushing used is dictated by the installation. The shaft 48 turns gear 47 from the neutral (N) position to forward (F) or reverse (R) positions to cause the shift gear to move between the F and R positions noted in FIG. 6 to thereby shift the clutch. Further movement of the gear 47 past F or R brings one of the two smooth geneva surfaces 59, 59 on the gear 47 against a geneva surface 61 on the gear 51 to hold the shift gear against rotation while the shaft (handle) continues to rotate to actuate the throttle. It will be noted the gears 47, 51 are recessed in the base plate 40 while the cam plate 63 lies over the base plate. The shift gear can operate a switch limiting starting to neutral position. This has not been shown.
As the arm 52 swings between the F and R positions, the bushing 56 will move outwardly in the slot 54 in the arm 52. When the arm swings past the F or R position the cam follower60 will now ride on the outer or continuation cams or guides 64 or 66 on cam plate 63 and hold the distal end of the rod at the end of slot 54 in arm 52. The cams 64, 66 are arcuate and are centered on the pivot axis of the arm 52 and shaft 48. The distal end 68 of the rod 42 now travels around the center of rotation of arm 52. The arcuate path approaches the pivot 36 for the sleeve 34. The arm 52 actuating the rod over the arcuate path of the cams 64, 66 comprises means for moving the rod axially of the sleeve only in the range of movement past F and R. At its extreme motion the arm and rod will be in the position shown in dotted lines in FIG. 2, or will be in the corresponding position along cam surface 66 in the reverse range. In either event, it will be noted the rod 42 has moved axially a considerable distance relative to sleeve 34. This actuates the throttle to increase the speed of the engine 16.
Means 70 are provided for frictionally restraining movement of the inner core or rod 42 relative to the sleeve or outer sheath 34. Such means is preferably adjustible. While various other arrangements can be employed, in the disclosed construction, such means comprises clamp portions 72, 74 which have mating groovs 71 and 73 receiving the end of the sleeve 34 and which are drawn together by screws 76, to firmly clamp to the end of the sleeve 34. The clamp member 74 closer to the cam plate 63 has an integral follower 78 which projects into an arcuate track or groove 80 located on cam plate 63 (also centered on 38) to guide the clamp assembly 70 for swinging movement in the arc of the groove 80 and to prevent displacement of the friction means in the direction of movement of the inner core or rod 42. Since the distal end 68 of the rod 42 is, in effect, secured against the actuating arm 52, the follower 78 is held in the groove 80.
The clamp member 74 also includes a groove 82 on each side of a slot 84 which receives an arm 86 projecting from the clamp member 72. The arm 86 supports a cross pin 88 received in the grooves. This serves to pivot and anchor one side of clamp 72 while the other side of the clamp projects laterally to receive adjusting clamp screw 90 which passes through the clamps 74 and 72 into nut 92 which is restrained from rotation by engagement with a mating recess. The outer end of the adjusting screw 90 is provided with a cotter pin 94 preventing backing the screw out so far as to lose the nut. The clamp members 72 and 74 include respective clamping surfaces 75 and 77 which engage the rod 42. In addition, the clamping members 72 and 74 are fabricated of plastic to facilitate clamping on or squeezing the rod.
Plate 40 and the cam plate 63 are provided with an access hole 96 allowing a screwdriver to reach the adjusting screw 90 to adjust the clamping action on the rod 42. This provides for adjusting the friction load against axial movement of the rod relative to the sleeve. It will be noted that clamps 72, 74 serve to provide for imposition of an adjustable friction load axial movement of the rod 42 relative to the sleeve 34.
The frictional load can be adjusted so the throttle setting will remain constant without the operator's hand on the handle 50. This arrangement is different from the prior art in that the friction load has no effect at all on the resistance to movement between the F and R positions in which range of movement there is no axial movement of rod 42 relative to sleeve 34. Thus, the clutch actuation remains easy and is unaffected by the resistance put on the throttle mechanism.