Background of the Invention
1. Field of the Invention
This invention relates to turbochargers and, more particularly, to a lubricating mechanism of a turbocharger arranged in association with an automobile vehicle engine.
2. Description of the Prior Art
In FIG. 1 showing a conventional turbocharger arranged in association with an automobile vehicle, the turbocharger 10 includes a turbine housing 13 which has an inlet 11 and an outlet 12 for the engine exhaust combustion gases, a compressor housing 15 which has an air inlet 14 and a compressed air outlet, and an intermediate housing 20 which supports a rotatable shaft 18 by means of a bearing 19 of a floating bushing. The rotatable shaft 18 has positioned on one end thereof a turbine wheel 16 which is positioned within the exhaust passage and has positioned on the other end thereof a compressor wheel 17 which is positioned within the air passage. Rotatable shaft 18 has a small diameter portion to which a collar 22 is secured by means of a screw via the compressor wheel 17.
Since the bearing 19 is limited in the leftward movement as shown in FIG. 1 thereof via the collar 22 by means of a thrust bearing 23 which is arranged for the rotatable shaft 18 and the right end of the bearing 19 faces an enlarged oil distribution portion 24, the bearing 19 also functions as axial direction bearing of rotatable shaft 18. Numeral 21 denotes a seal plate.
In such a conventional turbocharger, however, the gap between the rotatable shaft and the inner surface of the bearing 19 is small and the gap between the right end of the bearing 19 and the left end surface of the oil distribution portion 24 is small. Therefore, the lubricating oil which is supplied from a lubricating oil inlet 25 to a lubricating oil outlet 26 to thereby lubricate between the rotatable shaft 18 and the housing 20 may not be allowed to flow smoothly. As a result, the temperature of the lubricant increases and the viscosity of the lubricant is lowered such that the lubricating characteristic thereof decreases. Accordingly, the rotatable shaft is caused to be worn at a relatively high rate, especially at the side of the turbine wheel 16 which is exposed to the high temperature exhaust gases.
Summary of the Invention
Therefore, it is an object of the present invention to provide a new and improved turbocharger which obviates the above-mentioned prior art drawbacks.
It is another object of the present invention to provide a new and improved turbocharger wherein a lubricating oil is apt to flow.
It is a still further object of the present invention to provide a new and improved turbocharger which is low in wear characteristic.
Brief Description of the Drawings
Various other objects, features and attendant advantages of the present invention will be more fully appreciated as the same becomes better understood from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views and wherein:
FIG. 1 is a cross sectional view of a conventional turbocharger; and
FIG. 2 is an enlarged cross sectional view of a part of a turbocharger according to the present invention.
Detailed Description of the Preferred Embodiment
Referring now to FIG. 2 wherein only that aspect of the present invention which is different from the prior turbocharger in FIG. 1 is illustrated, a lubricating passage which is formed in the housing 20 to thereby establish the fluid communication between the inlet 25 and the outlet 26 is shown which comprises a first passage 27 formed between the housing 20 and the bearing 19. A second passage 28 is formed between the rotatable shaft 18 and the bearing 19 and a plurality of third passages 29 are formed in the oil distribution portion 24 to thereby establish fluid communication between the second passage 28 and a fourth passage 33 formed in a part of the housing 20 which is juxtaposed to the turbine wheel 16.
A part of the lubricating oil which prevails at a passage 30 formed in the housing 20 from the inlet 25 is transmitted to the outlet 26 by means of the first passage 27 and another portion of the lubricating oil is transmitted to the outlet 26 via a passage 31 formed in the bearing 19, the second passage 28 and the third passages 29. A complete circumferential oil groove 32 is formed in the oil distribution portion 24 radially outward of the center of rotation of the third passage and at the side of the second passage 28, and the opening direction of the third passages 29 toward the outer periphery of the oil distribution portion 24 is directed to the fourth passage 33 formed in the housing 20 to thereby improve the cooling effect of that part of the housing 20 which is juxtaposed to the turbine wheel 16. The part 34 of the inner periphery which is defined by the arrangement of the passage 33 extends over the right end 35 of the bearing 19 and the left end surface 36 of the oil distribution portion 24 so as to thereby cover the large diameter flange 37 of the oil distribution portion 24. Numeral 38 denotes a seal ring.
In the above construction of the turbocharger according to the present invention, the right end 35 of the bearing 19 which faces the left end surface 36 of the oil distribution portion 24 also functions as a bearing in the axial direction of the rotatable shaft 18. Therefore, the gap therebetween may be small, however, the lubricating oil which is transmitted to the second passage 28 is easily transmitted to the outlet 26 by means of the third passages 29. Furthermore, the third passages 29 are opened to the fourth passage 33 and the rotatable shaft 18, namely the oil distribution portion 24 rotates at a high speed in comparison with rotation of the bearing 19. Therefore, the volume lubricating oil which flows from the second passage 28 to the outlet 26 via the third passages 29 is apt to be increased more due to the centrifugal force generated by the rotation of the oil distribution portion 24. Since the inner periphery 34 of the housing 20 extends so as to cover the flange 37 of the oil distribution portion 24, the lubricating oil is held between the right end 35 of the bearing 19 and the left end surface 36 of the oil distribution portion 24 and thus the wear therebetween is reduced.
The flow of the lubricating oil into the third passages 29 is assured by means of the arrangement of the oil groove 32 even when the bearing 19 and the rotatable shaft 18 are not coaxial.
While a preferred embodiment of the invention has been described, it will be readily apparent to those skilled in the art that various changes and arrangements can be made to accomplish the objects of the invention without departing from the scope and spirit of the appended claims.