Reverse Folded Convolutely Wound Tampon Tube

This invention relates to tubes for tampons and particularly convolutely wound paper tubes.

Tampons are inserted either digitally or by insertion means which generally take the form of an outer tube which surrounds the tampon pledget and a cooperating inner tube or plunger which pushes the tampon pledget from the bottom outward through the leading edge of the outer tube.

Tampon tubes are made either of cardboard or of plastic. Plastic molding tubes are extremely expensive and comparatively difficult to manufacture because of the necessity for injection molding the outer tube. Such tubes are generally designed with bullet-shaped leading edges formed by a series of petals which must be made free of flash to prevent injury to the user during insertion. This adds further to the expense of the tube manufacture and complication inherent in the manufacturing process.

Paper tubes, on the other hand, have been found to be less aesthetically pleasing, in the past.

Convolutely wound paper tubes are preferable to spirally wound tubes because of their ease of manufacture. One of the difficulties inherent in utilizing a convolutely wound tube is that the surface on the inner portion of the tube does not have the release properties, i.e., is comparatively high friction as opposed to the visible outer surface of the outer tube. This relatively high friction inner surface makes expulsion difficult. Because of the necessity of providing an area for adherence during the convolute winding step to preserve the tubular configuration, one surface of the rectangular tube blank has been typically coated with a heat sealable thermoplastic adhesive and while only a portion of that surface is used for adhesive purposes the remainder provides a comparatively high friction surface for a tampon expulsion.

U.S. Pat. No. 2,580,665 discloses the concept of convolutely forming a paper tube with thermoplastic surfaces in contact with each other. U.S. Pat. No. 4,077,408 discloses the concept of convolutely winding for a tampon tube while the concept of convolute winding in general is explained in U.S. Pat. No. 3,252,388.

A convolutely wound tampon outer tube is provided having a low friction inner and outer surfaces for ease of insertion of the tube into the vagina as well as the ease of expulsion of the tampon pledget after insertion.

The invention may be more readily understood by reference to the drawings in which FIGS. 1, 2 and 3 are plan views of tube blanks prior to winding and FIG. 4 is a plan view of a convolutely wound tampon tube with the tampon in place.

As can be seen from FIG. 1, a rectangular tube blank 10 having high friction heat setting adhesive coating 11 and smooth surfaced coating 12 is formed in the manner taught in the prior art which consists of rolling the blank about a central axis in a conventional manner placing the high friction surface 11 on the inside and the low friction surface 12 on the outside. While this particular configuration allows for low friction insertion of the tube due to the high friction surface 11 expulsion of the tampon from the tube is difficult.

As can be seen in FIG. 2 when the rectangular tampon blank 10 is folded upon itself so that the high friction surfaces 11 are in contact with each other, when the tube is rolled, release surfaces 12 are present both on the interior and the exterior of the tube formed. In the embodiment depicted at FIG. 2, the fold occurs so that the two rectangular faces formed by the folded blank are uneven in size. The tube is wound so that the shorter rectangle is on the inner portion of the tube. The high friction portion exposed is then used for sealing purposes.

The blank depicted in FIG. 2 in a currently preferred embodiment is made by starting with an 8.times.3 in. wide strip of thermoplastic coated paper and folding over the first two inches. Typically, the tube is convolutely wound four times around a mandrel which is preferably 0.64 inches in diameter, although winding need only be twice around the mandrel to accomplish the desired surface configuration.

FIG. 3 shows an alternative method of configuring of the tube blank prior to winding which two separate rectangular portions are joined so that an edge of the high friction surface 11 of 1 abutts the high friction surface of the other. These surfaces are then overlap sealed to provide suitable configurations for convolutely winding. The overlap seal need not be more than about 3/4 of an inch in the transverse direction.

The tube formed from the blank according to FIGS. 2 and is depicted in FIG. 4 with the tampon 13 shown in place and the overlap seal 14 used to maintain the configuration of the tube.

The use of a heat-setting thermoplastic adhesive as the high friction surface is only one way of obtaining sealing of the tampon tube. It is possible according to the teachings of this invention to merely use a narrow band of a pressure sensitive adhesive applied to the high friction surface which would be activated during the convolute winding and formation of the tube itself. Any number of alternative adhesive means will also suggest themselves to those with skill in the art and are within the ambit of this invention. Any adhesive configuration or combination which seals the folded or overlapped wound tubes in a manner providing a low friction inner and outer surface is contemplated by this invention.