Background of the Invention
This invention relates to bundle type clamps for holding a number of cylindrical tubes together and in relation to a static structure.
Present day vehicles require several conduits or tubes extending from the fuel tank to the engine compartment. One conduit delivers fuel to the engine compartment, another conduit returns excess fuel back to the fuel tank and still another conduit connects the upper portion or vapor chamber of the fuel tank with the emission control equipment including a vapor cannister. It has long been recognized that it would be desirable to provide a bundle clamp for the tubes or conduits which would secure the tubes together and also position and secure the tubes in relation to a body or frame member of the vehicle. Also, it is desirable to provide a bundle clamp with a preassembly positional relationship so that the bundle clamp can be secured around the tubes prior to final assembly to the vehicle structure. In this preassembly relationship, the bundle clamp loosely encircles the tubes and is ready for attachment to the vehicle without the addition of accessory parts or pieces. Of course, it is necessary that the bundle clamp attach in a totally secure manner to the vehicle so that vibrations during usage of the vehicle will not loosen the attachment of the clamp to the vehicle nor loosen the attachment of the clamp around the conduits or tubes.
An example of a bundle clamp somewhat similar to the subject clamp is disclosed in U.S. Pat. No. 4,371,137 which issued to Anscher. The Anscher device includes an encircling end portion for conduits or the like which includes a provision for locking and unlocking the circular end portion for attachment around the tubes. The other end of the Anscher device includes a barbed end adapted to be inserted through a hole in a static structure so that upon insertion a predetermined distance, barbed end portions expand to secure the clamp in the opening.
The U.S. Pat. No. 3,909,883 to Fegen discloses an attachment means similar to that described in relation to the Anscher device in that an end portion with radially expandable barbs is insertable in an opening in a structure. Upon a predetermined insertion, the barbed ends expand and secure the device to the structure.
Neither the Anscher nor the Fegen devices provide the advantageous features of the subject invention which are discussed in more detail hereinafter. Specifically, neither of the aforementioned patents disclose a bundle clamp formed from elongated member with a thin, flexible midportion adapted to encircle a number of tubes or conduits. The end portions of the subject bundle clamp are specifically configured so that when brought together about the tubes, they interact to form a generally circular male-type plug member. The male-type plug member is adapted to be received into an annularly shaped female receiver configured to interfit through an opening in a static structure such as a vehicle body. The female-type member and the male plug member are configured so that the two may be connected together in a preassembly relationship allowing the female member to be inserted in the opening in the static structure. The configuration permits the male member to be inserted further from the preassembly position so that the female member is locked into the opening in the static structure and simultaneously the midportion of the bundle clamp engages the conduits tightly.
An advantage of the aforementioned bundle clamp which is the subject of this application is its simplicity and ability to be preassembled around a number of fuel conduits prior to final assembly while allowing the bundle clamp to be easily secured to a static structure without adding other parts or pieces.
The utility of the wire clamp is enhanced by its construction with a relatively thin and flexible tube engaging midportion and end portions configured so that together they form a generally cylindrical male plug member for insertion into a female member itself adapted to engage a stationary support member.
Further advantages of the subject bundle clamp will be more obvious from a reading of the following detailed description of a preferred embodiment, reference being had to the accompanying drawings which disclose the preferred embodiment.
IN THE DRAWINGS
FIG. 1 is a partially sectioned view of the subject bundle clamp secured about 3 conduits and showing the clamp in a preassembly relationship with respect to a supporting structure;
FIG. 2 is a view similar to FIG. 1, but showing the bundle clamp in a finally assembled relationship with respect to the male and female portions and the static structure;
FIGS. 3, 4 and 5 are planer and elevational views of the subject bundle clamp in an as-molded configuration of elastomeric material prior to preassembly about the tubes as shown in FIG. 1.
Detailed Description
In FIG. 1, the subject bundle clamp is shown by the numeral 10. The bundle clamp encircles and secures together a plurality of fuel line conduits or tubes 12, 14 and 16. The conduits or tubes 12, 14 and 16 are encircled by a relatively thin and flexible midportion 18 of the bundle clamp.
The midportion of the bundle clamp 10 terminates in molded end portions 20 and 22 perhaps best illustrated in FIGS. 3-5. The end portions 20 and 22 are mold formed in semi-cylindrical configurations so that when the midportion 18 is curved about the tubes 12, 14 and 16 to encircle the tubes, the ends interface with one another and cooperate to form a generally cylindrical male-type plug portion illustrated in FIGS. 1 and 2.
The male plug portion shown in FIGS. 1 and 2 includes a generally cylindrical portion shown in the vicinity of numerals 20 and 22 in FIGS. 1 and 2. A conically shaped portion 24 is formed further from the end of the portions 20 and 22. At the extreme end of the end portions 20 and 22, an enlarged end configuration is provided defining a radially outwardly extending edge surface, 26.
As shown in the figures, and particularly FIGS. 1 and 2, the end portions 20 and 22 forming the plug member are adapted to engage a female receiving member 28. Specifically, the female receiving member 28 includes a conically tapered aperture 30 through its central portion. The conically formed aperture 30 terminates in a smaller diameter opening through the end surface 32 of the member 28 as best shown in FIGS. 3 and 4. As best shown in FIGS. 1 and 2, the central apertured portion of member 28 is adapted to be inserted through an opening or hole 34 in a support structure such as the body or a frame member 36 of a vehicle. The female receiving member 28 also is provided with a radially outwardly extending annular flange 38 which as shown in FIG. 2 flattens against the surface of the support member 36 when the bundle clamp is in an assembled relationship. This provides a relatively sealed and protected security between the bundle clamp portion 28 and the member 36.
As is clear from examining FIGS. 1 and 2, the female receiving member is adapted to be inserted through the opening 34 in member 36 and then the central aperture of member 28 is expanded radially outwardly to secure member 28 to member 36. In FIG. 1, the bundle clamp 10 is shown in a preassembly configuration in which the conically configured portions 24 of end portions 20 and 22 are inserted within the similarly configured conical aperture 30. This does not cause the central portion of the female member 28 to be radially expanded outwardly. The edge 26 formed on the end of the members 20 and 22 engage the end surface 32 of the member 28 to retain the end portions 20 and 22 within the member 28 in the preassembled position shown in FIG. 1. After the central apertured portion of the female member 28 is inserted through the opening 34 in member 36, further insertion of portions 20 and 22 into the aperture 30 of the member 28 will cause the central aperture to expand radially outward as shown in FIG. 2. This locks the member 28 to the member 36. To facilitate the radially outward expansion of the apertured central portion of member 28, a plurality of slots 42 are formed in the central portion as shown in FIGS. 3-5. Finally, the end portions 20 and 22 are secured in the assembled position shown in FIG. 2 by interaction between an edge surface 44 formed between the generally cylindrical portions in the vicinity of numerals 20 and 22 and the conically configured portions 24. The edge portions 44 engage the radially expanded end surfaces 32 of the apertured central portion of member 28.
It should be noted in FIGS. 3-5, the two portions of the bundle clamp 10 may be molded in a one piece assembly including the male-like member formed by portions 18, 20 and 22 and the female-like member 28 formed by the central apertured portion and the surrounding flange portion 38. A thin web or connector 46 joins the two pieces and this portion is cut or torn to separate the male and female portions when the bundle clamp is assembled around the tubes and pressed into the preassembly position shown in FIG. 1.
Only one embodiment of the inventive bundle clamp has been illustrated in the drawings and discussed in detail heretofore. However, one advantageous feature has been illustrated, namely the formation of a simple bundle clamp consisting of a flexible midportion and end portions interacting one to another when brought into juxtaposition thus forming a male-like plug member adapted to be received by a corresponding female member. Another feature is also illustrated, namely the configurations of the male plug member and the apertured female member with conically configured surfaces and an end portion retainer so that the members may be preassembled into essentially an integral bundle clamp capable of insertion through an opening in a support structure. Further, the feature relating to the configuration of the male plug and the female member which locks the portions together within the opening in the support structure and retains them is clearly shown. The one piece molding feature is also illustrated in this specification. Although other embodiments may be contemplated by applicants, it is felt that the illustrated embodiment discussed heretofore, is the best mode of the bundle clamp which illustrates the aforementioned features and the invention is to include obvious variations which fall within the scope of the following claims in which the invention is defined.