Background of the Invention
1. Field of the Invention
The present invention relates to a device for terminating or splicing a cable used for towing air/water guns behind a seismic vessel, called a gun cable, which is described in Norwegian Patent Application No. 83 1546, corresponding to U.S. patent application Ser. No. 601,598, filed Apr. 18, 1984. The termination has the following main functions:
(a) It should be able to transmit peak load tensions of up to 10 tons from the cable to the towed gun array or to the next cable section in such a manner that only the reinforcing wire is subjected to loading;
(b) It should provide a watertight connection for transfer of the signals from the conductors in the cable to the associated conductors in the next cable section or in the guns via underwater connectors;
(c) It should be able to connect compressed air from the air hose in the cable to the guns, in such manner that any air which leaks out of the hose or coupling is released directly into the surrounding water without disturbing the other functions of the termination;
(d) It should also contain room for electronics in a watertight compartment.
2. Description of the Prior Art
Several methods are used today for terminating gun cables. They all comprise terminating the cable in one or two heads (called "bulkheads"). In at least one of these methods, a casting technique is utilized to obtain a watertight seal. It has proved to be very difficult to make good gun cable terminations, which is reflected among other things in the price of these assemblies. It is not uncommon for the termination alone to cost as much as a cable over 100 meters long. Experience has also shown that when faults occur, for example if the electrical signals become crossed in a gun cable having termination, the fault occurs at least as often in the termination as in the cable itself. There are several reasons why it is so difficult to make good gun cable terminations. The most important seems to be that during use, the termination is subjected to continuously variable mechanical loads, both from the tension in the reinforcing wire and from the pulsating pressure in the air hose. These mechanical stresses, in time, cause the casting in the bulkhead to "slip" or slide away from the materials to which it originally adhered. Thus openings arise which may gradually fill with water.
Another problem with present-day terminations is the choice of different casting materials. No single casting material exists which adheres to all of the various materials used in a termination and which at the same time can provide adequate watertightness over a lengthy period of time. Polyurethane is ofter used, but it does not provide the best seal against water penetration. Separate castings with other casting materials are often used around the individual conductors to ensure maximum adherence and sealing to the conductor insulation, but the construction then becomes more complex with even more interfaces between different materials.
Brief Summary of the Invention
The object of the invention is to provide a new and improved solution to the above problems. This is obtained with a termination whose characterizing features comprise a termination which is especially adapted to the cable disclosed in Norwegian Patent Application No. 83 1546 and the corresponding U.S. Patent application referred to above. Through the very special construction of this termination, it is possible for the termination to fulfil all of its intended functions in a single bulkhead, and no casting at all is required. The latter is especially important in connection with service and maintenance. If a fault occurs in the termination (for example, water penetration), it is simple to disassemble the termination using common hand tools. Moreover, the water sealing ability of this new termination is at least as good as in existing cast terminations.
The invention must be considered in close conjunction with the cable construction (e.g., that shown in the Norwegian Application No. 83 1546 referred to above. In this cable, the water sealing function is taken care of solely by the insulation around each signal conductor, with some help from the vaseline filling the interstices between conductors, which hinders water migration along the cable. By utilizing the same ideas for the termination, it has been possible to obtain a reliable watertight seal in a simple manner.
Brief Description of the Drawings
The invention is described below with reference to the accompanying drawing, which is a schematic cross sectional view showing a termination made in accordance with the invention.
Detailed Description
The termination is made substantially of metal, i.e. stainless steel, and consists of two cylindrical compartments I and II.
The cable 1 enters the termination through an end wall 2 of the first chamber I. The reinforcement wires 3 are terminated in chamber I by bending them away from the cable and back over a conical ring 4, to which the wires are clamped with a clamp means 5 which may be secured with a bolt as indicated on the figure at the upper part of the clamp means. The chamber I is filled with vaseline which is retained with the aid of sealing rings, but there is no attempt to provide a completely watertight seal. A nipple 6 for filling chamber I with vaseline is provided.
The chamber II is the watertight chamber. It is filled with an electrically insulating liquid 7 with good water displacing hydrophobic and water emulsifying properties, e.g., "CRC 2-26". The chamber II is pressure compensated by means of a suitable, known per se means 8, i.e., the pressure of the liquid at all times is the same as the ambient water pressure outside the chamber. Electrical conductors 9 are guided from chamber I to chamber II via individual passages 10 through the partition wall 14 between the chambers, where a seal is obtained by radial gaskets 11 of artificial rubber which are clamped together against the conductor insulation and the wall material by means of a screw 12. At the opposite end 13 of chamber II are chassis-mounted underwater connectors 15 of commercial type. The conductors 9 from the cable can be soldered directly to these, or chamber II can also function as a housing for electronics 16 which intervene on the signal path between the connectors 15 and the conductors 9 in the cable. This electronics equipment digitalizes and multiplexes the signals.
The air hose 17 is conducted past chamber II in a pipe 18 and exits at the rear wall of the termination without coming into any contact with chamber II. The hose 17 is terminated by a conventional force-fit coupling 19 outside the termination.
The above invention makes it possible, in a simple manner, to obtain two absolutely essential properties on a gun cable termination:
(1) The termination provides a watertight seal without casting. This is obtained through the provision of a first vaseline-filled chamber which hinders water migration, the use of radial compression gaskets made of artificial rubber around each conductor at the passage through which the conductor enters the second, watertight chamber, the provision of pressure compensation in this chamber, and the use of a hydrophobic, water-emulsifying liquid in this chamber which ensures that if a small amount of water should manage to penetrate into this chamber, the chances are slight that the water could cause any damage;
(2) The sealing functions are unaffected by mechanical stresses on the termination. A construction has been achieved wherein neither pressure pulsations in the hose nor varying tension on the cable (causing movements of the cable in chamber I) have any influence on the seal in chamber II. This is obtained in that the hose is conducted in a pipe through the chamber II, and in that the conductors are guided individually through the passages leading to chamber II and therefore, owing to their flexibility, the conductors will absorb and dissipate any movements instead of propagating the movements into chamber II.
In addition to these fundamental properties, which are completely novel and which ensure a substantial prolongation of the life of a gun cable termination, the new termination also has other advantageous properties in combination with the gun cable disclosed in Norwegian Patent Application No. 83 1546 referred to above.
It has space for electronics, so that there is room to place all functions including electronics functions such as digitalizing and multiplexing in a single cable bulkhead, which simplifies handling and provides a robust construction.
The termination is simple to open for replacing electronics modules.
A final termination for connection to a gun array has been described above, merely by way of example. It should be understood, however, that a corresponding assembly could also be adapted for use in splicing cable sections, wherein two of the illustrated terminations can be connected to each other following modification of linkages such as connectors and means for transmitting tensile forces. The invention may also be used for terminating or splicing of cables with optical fiber conductors.