Sealing Connection

The invention relates to a gas and fluid sealing connection between a plastic body and a metallic body which is embedded into the plastic body by means of flowing the plastic synthetic material mass under pressure in a form. The invention relates also to the method of forming such a connection.

The gas and fluid sealing connection of metallic bodies, for example, pipes or threaded inserts, with a plastic body by means of extrusion coating of the metallic body by the plastic material under pressure or by flowing the plastic material around the metallic body in a form involves large difficulties. Especially with changing temperatures, because of the different thermal coefficients of elongation between the plastic and the metallic material, gaps or slots are formed through which the gas or fluid medium can flow from one side of the completed plastic body to the other side. Also, the known arrangements, involving the formation of grooves in the outer surface of the metallic body or the use of metallic bodies with wavy, rippled or knurled outer surfaces to improve the gas fluid sealing of the connection between the plastic and the metal, are unreliable over a long period of time.

It is already known from DE-AS (German Examined Published Application) 10 01 483 to provide the outer skin or surface of the metal part to be embedded with sintering or injection of a highly porous metal surface. The sealing connection between the thus prepared metal part and a plastic part is accomplished with a connection layer, such as soldering, between the plastic material and the porous metal surface. This particular process demands several additional manufacturing stages and therefore is also correspondingly expensive.

Furthermore, it is also known from DE-PS (German Patent) 28 19 017 to insert a pipe in the plastic, the wall strength of which pipe is so selected that it is physically deformed under the plastic injection pressure. Such a process is usable for only a small range of constructions because of the required thin wall strength of the metal part to be embedded.

The invention is based on the problems of providing a gas fluid sealing connection between a plastic body and a metallic body to be embedded therein by flowing around of the plastic material under pressure. The invention is further based on the problem of providing a process for manufacturing a gas and fluid sealing embedding of a metallic body in a synthetic material body, which process is simple and useable for a wide range of applications and which avoids the occurance of sealing losses.

These problems are solved, according to preferred embodiments of the invention, by providing the metallic part to be embedded with a groove on its outer surface and placing an elastomeric sealing ring in the groove prior to applying the plastic material under pressure. In certain preferred embodiments, the elastomeric sealing ring is dimensioned to fill the axial (direction of the tube or other metallic insert to be embedded) extent of the groove in the metallic part while being spaced from the bottom of the groove, the groove bottom serving as an expansion volume space which accommodates inward movement of the sealing ring during the application of the plastic. In other preferred embodiments the sealing ring fills the groove in the metallic part but is formed of closed pore elastomeric foam so as to form to own expansion volume to accomodate the application of the plastic under pressure.

At the connections, according to the invention, a circumferential groove is provided in the region of the metallic body to be embedded, which groove carries the ring of elastomeric material and which elastomeric ring fills the groove in the axial direction, whereby the groove is so shaped that it possesses an expansion volume in the region of the bottom of the groove which is not filled by the elastomeric ring. During the embedding process, when the metal body is subjected to synthetic material plastic mass under pressure, the ring can expand into this expansion volume and, after the hardening of the plastic material, develops the necessary return resilience to assure the sealing connection. In the event that a ring made out of closed pore elastomeric foam is used, the expansion volume is not needed.

The manufacture of such a sealing connection proceeds as follows: The metal body to be embedded is provided in a normal manner in the area where it is to be connected with the plastic material with one or several circumferential grooves. In at least one of these grooves there is placed an elastic sealing ring which fills that groove in the axial direction and is formed of temperature resistant elastomeric material. It is important to assure that the groove accomodating the sealing ring is so shaped that it possesses an expansion volume which is not filled by the elastic ring in the region at the bottom of the groove. The metallic body, together with the sealing ring, is then placed in the necessary apparatus for the manufacture of the plastic part, which apparatus (for example, an injection molding form) is closed and the metallic body is then embedded under pressure in the plastic material disposed in the form of injected into the form. The pressure in the form of mold compresses the elastic sealing ring in such a manner that upon the hardening of the casting material an excellent sealing strength results with a return resilience pressure of the sealing material. In order to facilitate this spring back resiliance, the groove must be so shaped that it possesses an expansion volume in the region of the bottom of the groove which is not filled by the ring so that a compression of the sealing ring is facilitated. In order to assure that the plastic material does not flow into the expansion volume space during the embedding process, the sealing ring must fill the groove in the axial direction and thereby protect the expansion volume against the entry of the plastic material. It is especially advantageous if the groove is formed as a wedge groove wider at the outside surface. It is contemplated by the invention to have embodiments with several grooves and associated sealing rings embedded in same. The sealing effect is thereby increased, however it is in such case necessary that the plastic material body exhibit a large wall strength in order to accommodate these additional seals.

Embodiments of the invention are also contemplated with the expansion volume in the region of the bottom of the groove dispensed with and instead a sealing ring is used which is formed out of closed pore elastomeric foam. In this case the "expansion volume" occurs inside the sealing ring itself because the pores of the foam serve as the expansion accomodating volume.

Preferred plastic body material to be used with the invention include plastic synthetic material, for example polyolefin, polyvinylchloride, polystyrol, polymethylmetacrylate, polyacetate, polycarbonate, polyathylenterephtalate, polyamide, as well as duroplastic synthetic material, for example phenolformaldehyde-pressing mass, polyetherresin, epoxideresin, melamineresin, or plastic or heat platified unfinished plastic (extrusion). It is important that the metallic body is surrounded in the form or mold by the plastic mass under pressure, whereby the sealing ring develops a return resilience after the hardening of the plastic mass.

As material for the sealing ring, the normal elastomeric materials should be used. Primary materials for the sealing ring include the natural butyl-, nitril-, chlorprene- rubbers, acrylic and silicone fluid, thiokol rubber and fluoro-elastomers. The selection of these sealing materials should be made with a view to the temperature at which the embeddment of the plastic body takes place as well as with a view to the characteristics of the material which will be sealed against during use of the sealing connection.

Further objects, features, and advantages of the present invention will become more apparent from the following description when taken in connection with the accompanying drawings which show, for purposes of illustration only, an embodiment in accordance with the present invention.

FIG. 1 is a part sectional view of a sealing connection between a metallic body and a plastic body, constructed in accordance with a first preferred embodiment of the present invention;

FIG. 2 is a part sectional view of a sealing connection between a metallic body and a plastic body, constructed in accordance with a second preferred embodiment of the present invention;

FIG. 3 is a part sectional view of a sealing connection between a metallic body and a plastic body, constructed in accordance with a third preferred embodiment of the present invention;

FIG. 4 is a part sectional view of a sealing connection between a metallic body and a plastic body, constructed in accordance with a fourth preferred embodiment of the present invention; and

FIG. 5 a part sectional view of a sealing connection between a metallic body and a plastic body, constructed in accordance with a fifth preferred embodiment of the present invention.

FIG. 1 is a part sectional view showing a threaded metallic insert 1 embedded in a synthetic material wall 2. The threaded insert 1 is provided on its outer surface with three wedge shaped ring grooves 3, 4, and 5. In the groove 3 there is disposed an elastic sealing ring 6 made from chloroprene rubber, which ring 6 fills the goove 3 in the axial direction so that the sealing ring is pressed firmly against the flanks of the ring groove 3. Under or behind the sealing ring 6 an expansion or escape volume 7 is formed in the region of the bottom of the groove 3. During an injection embedding of the threaded insert 1, the sealing ring 6 is pressed under elastic deformation partly into the expansion volume 7 and is so disposed to carry out its sealing effect. For purpose of the illustration of the use for the connection, the insert 1 is shown threadably connected with a pipe connecting piece 8, which piece 8 is sealed with respect to the threaded insert 1 by means of a flat seal 9.

FIG. 2 shows a pipe 21 extending through a synthetic material (plastic) wall 22, wherein the pipe 21 exhibits a neck or constriction 23 in which the sealing ring 24 is disposed, constriction 23 having a triangular cross section, formed by rolling.

FIG. 3 shows in half section a further metallic threaded insert 31 with four ring grooves, 32, 33, 34, and 35, each having a rectangular cross section. The grooves 33 and 34 are provided respectively with an oval shaped sealing ring 36 and a round sealing ring 37. The sealing ring 37 is disposed substantially inside the ring groove 34, which means that the ring 37 is disposed so far toward the inside of the groove 34 that the remaining outwardly disposed cross section of the groove 34 is filled with plastic material during the embedding process. In this arrangement the groove 34 also serves in an advantageous manner to anchor the metal body in the plastic body.

FIG. 4 shows in half section a metallic through pipe 41 embedded in a synthetic material wall 42. Pipe 41 has a wedge shaped groove, which in the region of the groove bottom possesses a rectangular cross section expansion volume 43. Sealing ring 44 is inserted in the groove so that it can be compressed under the effect of the injection pressure into the expansion or escape volume 43.

Lastly, FIG. 5 shows furthermore a threaded metallic insert 51 in a plastic material wall 52. In ring groove 53 there is inserted a sealing ring 54 made out of closed pore elastomeric foam. In this case, the expansion volume in the region of the bottom of the groove can be dispensed with because the sealing ring has its own expansion volume in the form of the closed pores already in it.

While we have shown and described several embodiments in accordance with the present invention, it is understood that the same is not limited thereto but is susceptible to numerous changes and modifications as would be known to those skilled in the art of the present disclosure and we therefore do not wish to be limited to the details shown and described therein but intend to cover all such changes and modifications as are encompassed by the scope of the appended claims.