Background of the Invention
The present invention relates to a method for installing a motor-compressor unit in a compartment in a cooling device such as a refrigerator or freezer, and more particularly to an installation method which avoids the necessity of making connections and conducting mounting procedures within the restricted confines of the compartment. The present invention also relates to a cooling device having a motor-compressor unit installed therein.
It is customary, when installing a motor-compressor unit in a rearwardly open compartment in a cooling device, to mount the unit at its final position within the compartment during a first installation step. In a further step, the conduits from the motor-compressor unit are connected to the coolant circuit of the cooling device. The necessary work, particularly soldering with a torch, is difficult to accomplish in the constricted area of the compartment and requires extreme care. This also applies to the work required to fasten the compressor in the compartment.
Summary of the Invention
It is the object of the present invention to avoid the defects of the prior art by permitting free access during the assembly work which is necessary during installation of a motor-compressor unit.
This object can be attained by connecting the conduits from the motor-compressor unit to the coolant circuit of the cooling device while the motor-compressor unit is at least partially outside the compartment, and thereafter pushing the unit into the compartment. During installation of a motor-compressor unit in the manner provided by the present invention, the connections of the conduits from the unit with the coolant circuit of the cooling device can be effected outside the compartment so that free access is available during soldering. The motor-compressor unit then need merely be pushed into the compartment and secured therein. For this purpose, a mechanical plug-in connection may be provided between the motor-compressor unit (via rails) and the rear portion of the compartment, so that work within the compartment for securing the motor-compressor unit is not required. Fastening the rails at the outer portion of the compartment can then be effected in a simple manner, particularly at the edge along the opening, by means of screws. To be able to have the motor-compressor unit easily available for work in the region at the front of the compartment, a mounting plate is temporarily secured at the bottom of the compartment, which plate projects beyond the opening plane of the compartment. The motor-compressor unit is initially placed at least partially on the projecting portion of the plate so that its conduits are easily accessible. The motor-compressor unit is placed onto the mounting plate only loosely and can therefore be pushed into its final position within the compartment after the conduits have been soldered together. The mounting plate, however, is placed releasably into the compartment and can be pulled out, preferably before the motor-compressor unit is finally secured. It is then available for other assembly processes.
Brief Description of Drawings
FIG. 1 is a perspective view of a portion of the back of a cooling device, and illustrates a removable mounting plate which is being used during the installation of a motor-compressor unit in a compartment in the cooling device.
FIG. 2 is a perspective view illustrating the association of the mounting plate with the compartment.
FIG. 3 is a perspective view of one of a pair of rails which are used for mounting the motor-compressor unit.
Description of the Preferred Embodiments
In the rear of the partially illustrated housing 1 of a cooling device, particularly a household refrigerator and/or freezer, a compartment 2 is provided to accommodate a motor-compresaor unit 3. At the bottom 4 of compartment 2, there rests a mounting plate 5 which is releasably fastened in compartment 2. Mounting plate 5 projects outwardly beyond the opening plane of compartment 2, with the motor-compressor unit 3 being placed at least in part on the outwardly projecting part of the mounting plate. The conduits 6 extending from the housing of the motor-compressor unit can therefore be connected with coolant conduits 7 of the coolant circuit of the refrigerator without hindrance by the walls of compartment 2. Two parallel rails 8 having a U-shaped cross section and perpendicularly disposed flanges 9 are fixed to the underside of motor-compressor unit 3. During installation of the unit 3, flanges 9 rest loosely on longitudinal edges 10 of mounting plate 5. After establishing a connection between conduits 6 and coolant conduits 7, and possibly after performing other necessary work such as wiring the electrical connections, the motor-compressor unit can be pushed along mounting plate 5 into compartment 2, with flanges 9 in sliding engagement with longitudinal edges 10, while the coolant conduits are bent.
When mounting plate 5 is inserted in compartment 2, the end 11 of mounting plate 5 engages in a horizontally extending plug-in receptacle which is provided in the form of a pocket 13 in the rear wall 12 of compartment 2. Mounting plate 5 can therefore not tilt downwardly even if a weight is placed on the portion projecting beyond the opening edge 14 of compartment 2. However, the plug-in receptacle may also be formed by flanges 15, which are disposed at rear wall 12 in a spaced arrangement above bottom 4. In any case, flanges 15 extend laterally beyond the longitudinal edges 10 so that the tabs 16 at the inner ends of rails 8, oriented toward rear wall 12, can be accommodated beneath flanges 15. The thus configured plug-in receptacles for tabs 16 in the rear portion of compartment 2 consequently require no additional fastening means when the compressor has been pushed in. It is then sufficient to have a downwardly bent tongue 17 at the outer end of each rail 8, facing the opening of compartment 2, with this tongue extending to beyond opening edge 14 where it can be secured by means of a screw. Moreover, tabs 16 extend upward by a distance that is substantially the same as the distance between bottom 4 and flanges 15 and they are preferably secured against lateral displacement by a corresponding form-locking arrangement. Bores 18 are provided in opening edge 14 for the purpose of screwing in rails 8. Accordingly. it will be apparent a pair of screws conveniently positioned at the entrance of compartment 2 is sufficient to reliably secure motor-compressor unit 3.
The form-locking arrangement against lateral displacement of the tabs 16 is realized by short studs 24 at booth sides of every flange 15. One of the studs 24 is shown in FIG. 2. The studs 24 are arranged near the rear wall 12 of compartment 2 and engage the ends of the tabs 16 in their inserted position.
At bottom 4 of compartment 2, between the plug-in receptacle 13 and/or 15 and the opening edge 14 of compartment 2, a detent bar 19 is provided for which a corresponding opening is provided in mounting plate 5. When the mounting plate 5 is inserted in compartment 2, opening 20 comes into engagement with detent bar 19 and secures the mounting plate against inadvertent release from plug-in receptacle 13 and/or 15. After insertion of motor-compressor unit 3, mounting plate 5 is raised until the detent connection 19, 20 is released and mounting plate 5 can be pulled out. Then tongue 17 can be fastened to edge 14, for example, by a screw.
In order to retain the motor-compressor unit after it has been placed loosely on mounting plate 5, and in order to place it in its correct position, which corresponds to the length of coolant conduits 6--the length of coolant conduits 6 is determined by their intended final position--mounting plate 5 is provided with shoulders 21 at the end projecting from compartment 2. The outer faces of rails 8 abut against shoulders 21 when unit 3 is properly positioned for soldering. Rails 8 have symmetrical cross sections so that both rails can be made in the same shape. The space between the arms of rails 8 is used for the placement of vibration damping elements 22, on which are fixed the fastening feet 23 of motor-compressor unit 3.
With the foregoing background in mind, the installation process can now be summarized. Initially, mounting plate 5 is inserted into compartment 2, with end 11 being secured by pocket 13 and/or flanges 15 and with detent bar 19 engaging opening 20. Unit 3, with parallel rails 8 attached thereto, is then placed on mounting plate 5 and positioned such that the outer ends of rails 8 abut against shoulders 21. Conduits 6 are then connected to conduits 7 and any necessary wiring is accomplished. Unit 3 is then pushed into compartment 2 until tabs 16 engage flanges 15 to automatically secure the inner ends of rails 8. At this point, plate 5 can be lifted to separate detent bar 19 from opening 20, and then withdrawn from compartment 2. Thereupon the outer ends of rails 8 are secured by bolts through tongues 17 and bores 8.
It will be understood that the above description of the present invention is susceptible to various modifications, changes and adaptations, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.