Field of the Invention
This invention relates to hatch covers, and more particularly it relates to hatch covers comprising plastic sheets.
Background Art
To reduce the weight of barge hatch covers it has been proposed that light-weight plastic sheeting be used in tentlike arrays as evidenced by my U.S. Pat. No. 4,130,125 issued Dec. 19, 1978. Other tentlike hatch covers are shown in U.S. Pat. Nos. 3,405,814--H. H. Yanow--Oct. 15, 1968 and 524,137--M. Enright -- Aug. 7, 1894.
Barge hatches are typically over 50 meters (150 ft.) long and about 10 meters (30 ft.) wide. Thus, metal covers are very heavy and expensive. Furthermore, they are time and cost consuming to use and store. Thus, portable, light-weight, low-cost hatch covers are desirable to protect such cargos as salt, grain, etc. which are to be protected from rainwater during transport.
Prior art tentlike hatch covers partly satisfy the needs but introduce several problems. They are difficult to erect because of the tent pole framework structure, and special structure need be supplied for in-transit use. The framework must be stored, and is costly and need be erected and taken down.
Furthermore the tent framework exposes the hatch cover to wind and thus must be securely braced to prevent flapping or collapse. Also, it is preferable to prevent the sail effect that gathers the wind in a superstructure assembly.
One of the most serious problems with tenting is that of anchoring the tent to the deck or coaming about the hatch in a strong leak-proof seal. Strong wind gusts may tear loose tie down straps, etc. in light-weight plastic, and permit rainwater to be blown into torn gaps.
Accordingly, this invention has as its objective the improvement of the art by overcoming the foregoing problems and providing a simplified easy to install light-weight plastic hatch cover compatible with the conditions encountered in barge transport.
Disclosure of the Invention
A light-weight reinforced plastic film barge hatch cover is afforded by this invention that is inexpensive, light-weight, and easy to install, and provides a uniform and continuous seal between the coaming about the barge hatch and the cover. The edge of the cover, which overlaps the edge of the coaming to hang therebelow by gravity, forms a pipe or tube running around the length and width of the coaming. The tube is filled with river water to create a hanging hydrostatic weight that seals the edge of the coaming, provides uniform tension throughout the plastic cover and holds the cover firmly in place.
Other plastic cover features include means for draining water from the cover, simple drawstring pipe closure structure for retaining the water in the tubes, reinforced bearing surfaces at the coaming edge, a blower for ridging the center tentlike for rainwater drainage over the edge of the coaming and temporary grommet hook structure to facilitate mounting the cover, particularly under windy conditions.
Thus, the hatch cover typically over 50 meters (170 ft.) long and 10 meters (30 ft.) wide may be simply installed and stored aboard a barge by two men, without use of crane or special tools, and the light-weight does not materially interfere with cargo carrying capacity. The plastic cover is conveniently folded along its lengths and rolled toward midship when not in use, and while the barge is loaded.
Other features, advantages and objectives of the invention will be found throughout the drawing, claims and following description.
Brief Description of the Drawings
In the drawings:
FIG. 1 is a partial profile side view sketch of a barge with the plastic cover provided by this invention in place;
FIG. 2 is a partial end view sketch showing a line diagram section view of the barge with plastic cover in place;
FIG. 3 is a fragmental section enlarged view of the interface between the plastic cover and the coaming rim;
FIG. 4 is a fragmental plan enlarged view of a corner of the barge showing the plastic cover edge pipe end structure before filling with water;
FIG. 5 is a fragmental section view through the barge coaming and interfitting drainage tube from the plastic cover;
FIG. 6 is a fragmental side line section sketch showing an air vent pipe for use to tent or ridge the plastic cover for shedding rainwater;
FIG. 7 is a partial plan view of the barge and covered hatch; and
FIG. 8 is an enlarged section fragment showing hooking structure for temporarily holding the cover in place during installation.
The Preferred Embodiment
As may be seen from the side view of barge 15 in FIG. 1, the coaming 16 extends above deck 17 about the hatchway 18, typically about 50 meters long and 10 meters wide. In accordance with this invention, a reinforced thin film plastic hatch cover 20 is fitted over and sealed with the rim 21 of coaming 16 in such fashion as to allow tenting or ridging 22 over the cargo area thereby to run off rainwater over the edge of the coaming.
The plastic cover at its outer edges in a position which overhangs the coaming rim 21 and falls between the rim and deck 17 forms a pipe or tubing 23, which when filled with water holds the cover in place and seals the cover plastic 20 over the coaming rim 21. A flange 24 along the coaming serves in a manner later described to temporarily hold the cover 20 in place during mounting and before tubing 23 is filled with water to serve as the cover seating medium. The ends 25 of tubing 23 at the corners are tapered and supplied with closure drawstrings 26 as inexpensive closure valves. They will be later described.
Since the thin plastic sheet cover proposed by this invention tends to sag and accumulate rainwater, provision is made to shed water. If a full cargo 28 (FIG. 2) extends above the plane of the coaming rim 21 it will tent or ridge the plastic as shown at 22 so that water will run off the rim 21 of the coaming 16. If this be not the case, then by means of the air pipe-vent 29 installed in each end of the plastic cover 20 and a connected air blower 30 (FIG. 7) at one end, the cover is tented at 22 by air pressure and vented by the air-pipe-vent 29 at the opposite end, thereby to shed rainwater during transit. As seen in the detailed sketch of FIG. 6, the vent pipe is preferably lapped over inside the cover 20 as shown at 40 and extends at an angle 41 of about 45.degree. from the plane of the cover sheet.
Further to eliminate any water gathering on the upper surface of the plastic cover 20, plastic drain sleeves 31 are formed in the cover near the edges at appropriate intervals such as 10 meters. These sleeves 31 mate with and interfit through pipes 32 extending through the coaming 16, as better seen in the FIG. 2 section view. Also better seen in this view is the flange 24 which engages a hooked line 36 engaged at the other end in grommets 37 spaced about the edge of the plastic cover as shown in more detail in FIG. 8. The detail section view of FIG. 5 shows the piping 30 extending from coaming 16 with the sleeve 31 mated thereinto and rolled over at the end 39.
This serves to temporarily hold the plastic sheet cover 20 in place during installation before the tubing 23 is filled with water 38 as shown in phantom line view 23'. Thus, even in windy conditions the cover is easily installed by few hands in temporary condition to permit filling the tubing 23 with water to seal the cover in place over the rim 21.
As seen from FIG. 7, the plastic cover is accordion folded along its length in about 1.25 meter (4 ft.) strips and rolled on cores from each end into two rolls 40, 41 shown superimposed amidships in storage position on the rim of the coaming. They are simply unrolled, hooked on the storage side, and unfolded across the hatch, typically with two deck hands, and hooked in place for the next water filling step.
As shown in FIG. 3, the plastic tubing is preferably formed by sealing three plies of plastic film 45, 46, 47 at the position the cover 20 engages the rim 21 of coaming 16, to thereby provide a more rugged wear and seal surface not as subject to wear and tear.
For filling plastic tubing 23 with water, the tubing need be vented at one end and there must be valve structure for holding the water in the tubing after filling. With typically a 45 cm (18 inch) flat width of tubing 23' as shown in FIGS. 3 or 8, the ends are tapered down (at 50 in FIG. 4) to fit a three inch diameter portable water pump for dipping into the river for filling the tubes 23.
Thus, the corner structure as shown in FIG. 4 provides a base for filling two edge tubes, or alternatively for venting two edge tubes as they are being filled. For this reason as seen from FIGS. 1 and 4 the drawstrings 26 provide a simple closure valve which together with grommets 51 permit the ends tapered 25, 50 to be tied above the water level in tubes 23 to vent the tubes 23 and retain the water therein after filling.
Having therefore advanced the state of the art in the manner aforesaid those features of novelty believed descriptive of the spirit and nature of the invention are defined with particularity in the claims.