Field of the Invention
The present invention relates to a system for picking up and separating single bags from a pack, to be applied to apparatus for the automatic insertion of valved bags on bag-filling machines.
Background of the Invention
In the field of automatic bag filling with materials or goods in granular or powder form, the use of apparatuses for the automatic insertion of bags is becoming more and more widespread. In such an apparatus a valved bag is picked up from a pack and is then handled by devices adapted to open the valve and insert it on the nozzle of the bag filling machine, which is an operation that was carried out manually until recent times. The valved bags used may be made of paper or plastic material.
In order to pick up single bags the bag inserting apparatus is generally provided with suction cup devices which are applied on a pack of bags, adhere to the uppermost bag because of the vacuum generated in the suction cups and transfer it, one at a time, to the other devices of the apparatus which open the bag valve and insert it on the nozzle of the bag filling machine by means of several devices. Valved bags and automatic bag inserting apparatus are disclosed in U.S. Pat. No. 4,141,392 to Moltrasio, to which reference may be had for a detailed description.
Such a process of picking up bags is wholly efficient if the stacked bags are only laying on one another. However it happens more and more frequently that bags are often glued to one another, because the bags are in turn manufactured automatically and are stacked when the glue joining the various parts (generally the bottom part and the top part provided with the valve) is not completely dried. Consequently, when the first bag of the pack is picked up, it drags the underlying bag and sometimes more than one bag. In such case either two or more bags are delivered together to the bag inserting apparatus, causing it to jam and requiring intervention of the operator, resulting in clear waste of time and loss of production. When several bags are stuck together, the suction cups are not able to raise them and there is a need for a manual intervention and breakdown of the operative cycle.
It has to be noted that in some bag inserting apparatus the pick-up rate is over 2,000 bags per hour, so that the above mentioned manual interventions affect severely the output. There is consequently the problem of separating the bags stuck together before they are delivered to the apparatus and therefore the need that the feeding device of the bag inserting apparatus is not limited to the mere pick up of the bag, but is also able to separate the bags which are stuck together, so as to always deliver single bags to the bag inserting apparatus.
Summary of the Invention
The object of the present invention is to solve the problem of separating the bags stuck together. This problem is solved according to the present invention by a system of simple construction and reliable operation, adapted to always deliver single bags to the bag inserting apparatus, even if they are glued together. The invention comprises a device for transversally lifting the first bag of the pack at a central location, where the bag can never be glued to the underlying one. Devices are inserted under the top bag to unstick the bag from the bag below it and to sequentially separate and transfer all bags in the pack, one by one, to the feeding means of a bag insertion machine.
Brief Description of the Drawings
The invention will be better understood from the description of the embodiment, given as a non limiting example only, illustrated in the accompanying drawings, in which:
FIG. 1 is a lateral view of the system according to the present invention in the inoperative stage;
FIG. 2 is a top plan view of the same system also in the inoperative stage;
FIG. 3 is a lateral view of the system in the operative stage;
FIG. 4 is a top plan view of the system in operation, shown in two different conditions;
FIG. 5 is an end view of the system in operation, as seen from the arrow A of FIG. 3; and
FIG. 6 is a lateral view of the system in operation while moving the released bag to the feeding device of the e bag inserting apparatus.
Detailed Description of the Preferred Embodiment
With reference now to FIGS. 1-5, the system according to the present invention comprises a structure 1 adapted to connect and support the various operative members or units of the apparatus to which it is joined, namely a device for feeding packs of bags 2, for instance a conveyor belt 3, and a device for transferring the single picked up bags to the bag inserting apparatus, for instance another conveyor belt 4.
On a guide 5 extending along the longitudinal middle portion of the system, at which the transversal middle part of the pack of bags is placed, a bag lifting device 6 is mounted in a fixed position while a first unsticking and transfer device 7 is sliding on said guide 5. A second unsticking device 8 is mounted on the structure, at the opposite side with respect to the device 7, said second device 8 being also adapted to hold down the underlying bags during the step of unsticking the uppermost bag.
The bag lifting device 6 comprises a piston 10 adapted to act in a vertical direction, having a transversal support 11 applied on its reciprocating rod, suction cups 12 of known type and of a number sufficient to allow picking up and lifting of the bag, being mounted on the transversal support 11 together with a pusher 13 fixed to a vertically sliding rod and held down by a spring. The pusher 13 acts on a plane which is lower than the operative plane of the suction cups 12 and has the function to press on the bag 2 by means of its spring 14, on the central part of said bag during lifting of the lateral edges thereof by the suction cups 12, so that the bag 2 takes approximately the position of FIG. 3, in order to foster separation of the underlying bag and to avoid that the same is lifted by adhesion.
The first unsticking and transferring device 7 comprises the body 21 adapted to slide horizontally on the guide 5 and on which all the other members of the unit are mounted, namely: piston 20 causing the horizontal movement of the body 21 along the guide 5, bringing the device from the inoperative position of FIGS. 1 and 2 to the operative position of FIGS. 3 and 4; two unsticking bars 22 and 22' arranged so as to slide transversally on the bar 23 and actuated by pistons 24 and 24' respectively, so that they may assume the two positions shown in FIG. 4, i.e. close inserting position and open unsticking position; and, pistons 25 and 25' provided on their movable rod with pads 26 and 26' adapted to pinch the edges of bag 2 against the bars 22 and 22' so as to move said bag from the position laid on the conveyor belt 3 onto the conveyor belt 4 for delivery to the bag inserting apparatus, at the same time causing its final separation with a stripping action.
The second unsticking device 8, as shown more particularly also in FIG. 5, comprises two unsticking bars 30 and 30', mounted on arms 31 and 31' sliding longitudinally on guide 32 by means of piston 33, said arms 31 and 31' being pivoted at their foot on said guide 32 and being able to rotate around it by means of pistons 34 and 34'. During the opening stage the two bars 30 and 30', besides spreading, are also pressing the underlying bags, so as to avoid that they are entrained during the step of unsticking and final separation of the bag pinched by the unit or device 7. The system is completed by hoses connected to pneumatic or hydraulic means for actuating the pistons of the various elements. Hoses connecting the system to a vacuum source and means for controlling and synchronizing movements are conventional and well known to the art and therefore have not been described or illustrated in detail.
Operation
The operation of the system according to the present invention is as follows: the packs of bags 2 are sequentially fed on the conveyor belt 3 and positioned under the device 6, so that the pack of bags is placed with its transversal central axis approximately at the guide 5.
The conveyor belt 3 is stationary until all the bags of a pack are transferred one by one to the subsequent conveyor belt 4 which takes them individually to the bag inserting apparatus, and then upon a suitable control, feeds the system with another pack of bags 2.
At this point, by means of a control supplied to piston 10, the suction cups 12 are lowered, grasp the bag and lift its central portion (see FIG. 3) in order to allow the bars 21 and 21' of the unsticking device 7, as well as the bars 30 and 30' of the unsticking device 8, to be inserted under the bag. This occurs because of the contemporaneous actuation of the pistons 20 and 33 respectively, as it can be seen also from FIG. 4. Then, as shown in FIGS. 3 and 5, in view of another control supplied to pistons 25, 25' and 34, 24', the bars 22, 22' of the device 7 and the corresponding bars 30, 30' of the device 8 are moved simultaneously from the close insertion position to the open unsticking position. In this latter position the arms 30 and 30' are pressing the bags underlying the bag being picked up, and the pads 26,26' (see FIG. 6) are pinching the edges of the bag on the bars 22, 22' always in the open position.
Under the action of piston 20, the device 7 returns to the starting position, stripping and finally separating the bag, and in its return stroke places on the conveyors belt 4 the bag picked up and separated from the pack. The system is therefore ready for another cycle of operation.