This invention relates to an improved rotating-lip grease seal.
BACKGROUND OF THE INVENTION
Grease seals have been in use for many years to prevent loss of grease from and entry of dirt and liquid into bearings, including ball bearings.
Ordinary elastomers have been used for excluding grit and water, but they have tended to wear out quickly and also to exert excessive friction against their mating member, unless the risk is taken of not providing sufficient interference.
Polytetrafluoroethylene can give longer life and also reduce friction for a given interference but polytetrafluoroethylene is not easy to mold and in the past has been costly. Hence, the normal polytetrafluoroethylene lip is a simple flat wafer type of washer or annulus, and such a lip has been clamped into place.
Even with polytetrafluoroethylene, it is desirable to assure that the more rapid the rotation the better the seal between the lip and the member it engages.
SOME PRIOR-ART STRUCTURES
German patent DE No. 3 031 870 is a grease seal of a type called in that patent a "cassette seal". Although it bears some superficial resemblance to the seal of the present invention, it does not employ a wafer of polytetrafluoroethylene. Also, its action is quite different because its elastomeric lip is mounted on a stationary shaft, and is wiped by a rotating bore wall. The seal lip is not rotated and does not generate the centrifugal force, while the present invention uses centrifugal force as an important element.
Another grease-purgeable seal is shown in U.S. Pat. No. 4,106,781. There again, the seal does not employ polytetrafluoroethylene.
SUMMARY OF THE INVENTION
This invention comprises a rotating-lip grease seal for use between a stationary machine member and a rotating machine member. The seal is provided with two lips, one of them a polytetrafluoroethylene lip bonded to an elastomeric body and so placed as to employ centrifugal force to increase the sealing action as the rotational velocity increases.
One component of the seal is a rigid member mounted on the stationary member of the machine. This rigid member has a peripheral cylindrical portion joined to a peripheral frustoconical portion extending toward the rotating member. This frustoconical portion has a lip-engaging surface on the side facing the rotating member. The other component of the seal is a sealing assembly having a supporting case for mounting with a leak-tight fit on the rotating machine member. This case is provided with a radial flange, and an elastomeric body is bonded to the flange. To one side of the flange the body has a radially outwardly and axially outwardly projecting auxiliary lip engaging the peripheral cylindrical portion of the rigid member. On the other side of the flange is the main lip,--an annular, flexible, polytetrafluoroethylene planar wafer. This wafer is bonded to the body and extends radially outwardly. Normally, the wafer tends to assume a substantial radial position, but is flexed by the frustoconical portion of the rigid member. The wafer has an outer edge and first and second opposite faces. The first face engages the lip-engaging surface of the frusto-conical portion.
In operation, the centrifugal force of rotation of the rotating member in either direction tends to urge the first face more snugly against the lip-engaging portion of the frustoconical portion of the rigid member.
More specifically, the sealing assembly preferably comprises a metal case with an inner cylindrical portion comprising the portion engaging the rotatable member. This case has the radially outwardly extending flange to which the elastomeric body is bonded. The auxiliary lip extends axially in the opposite direction from that in which the main sealing lip is flexed.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1 is a view in cross section of about half of an annular shaft seal embodying the principles of the invention. The view includes an optional inner case.
FIG. 2 is a fragmentary view in section showing an installation of a seal like that of FIG. 1 (except for omission of the optional inner case) in a front-wheel-drive front spindle of a motor vehicle.
FIG. 3 is a fragmentary view of portions of FIG. 1 prior to assembly, with the lips still unflexed.
DESCRIPTION OF A PREFERRED EMBODIMENT
A seal for a front-wheel-drive front spindle
FIGS. 1 show an assembled shaft seal 10 embodying the principles of this invention, and FIG. 2 shows its installation in a front-wheel-drive front spindle of an automobile or truck.
The shaft seal 10 has a rotor 11 and a stator 12. The rotor 11 is an annular assembly fitting around a rotating member 13 (see FIG. 2) which, among other things, includes at one end an inner race 14 for a ball bearing 15 provided with a cage 16. At its other end rotating member 13 includes a radially extending annular wheel flange 19. The stator 12 is a one-piece annular member secured to a stationary member 17 providing an outer race 18 for the ball bearing 15.
The stator 12 includes an inner cylindrical portion 20 engaging an inner cylindrical periphery 21 of the stationary member 17 in a leak-tight fit. An angularly extending portion 22 provides a frustoconical sealing surface 23 on its radially inner side. A reversing outer cylindrical portion 24 leads back to a finial radial portion 25 which engages a radial end wall 26 of the stationary member 17 (FIG. 2).
The rotor 11 has a case member 30 with a cylindrical flange 31 that engages the outer periphery of a cylindrical portion 32 of the rotating member 13. The case member 30 also has a radially outwardly-extending radial flange 33, to the outer portion of which is bonded an elastomeric body 34. The body 34 preferably provides an integral auxiliary lip 35. On the other side of the radial flange 33 from the auxiliary lip 35, the body 34 provides a radial surface 36 and a short axially extending surface 37 to which a wafer 40, preferably of polytetrafluoroethylene, is bonded along its radial surface 41 and axially extending surface 42. This wafer 40 is the main lip of the seal, and it has a free lip portion 43, which normally extends radially and is radial before assembly of the rotor 11 and stator 12 (see FIG. 3). This free lip portion 43 is flexed by the angular or frustoconical stator portion 22 and engaged by it in a rotary leak-tight fit, to exclude the passage of material from the air outside.
An inner case 45 is optional. If used, it has a cylindrical portion 46 nested against the cylindrical portion 31 and a radially extending portion 47 which is engaged by a curled over end portion 48 of the case 30.
As shown in FIG. 3, the lip 40 is completely radial before assembly of the seal, which may be done upon installation as in FIG. 2. The lip 35 is also more nearly radial before assembly. Upon assembly, the rotor 11 and stator 12 are moved axially toward each other to the position shown in FIGS. 1 and 2, where the main lip 40 is flexed to the left as shown in the drawings, and the auxiliary lip 35 is flexed to the right.
In operation, the machine member 13 rotates. No matter which is the direction of rotation, the centrifugal force tends to cause both lips 35 and 40 to engage their respective sealing surfaces 20 and 23 more firmly, acting against the direction of flexing, so that the lip 40 is caused to increase its resistance to the inward passage of fluids and gritty dirt particles from the outside, while the lip 35 increases its function of holding in the grease.
To those skilled in the art to which this invention relates, many changes in construction and widely differing embodiments and applications of the invention will suggest themselves without departing from the spirit and scope of the invention. The disclosures and the descriptions herein are purely illustrative and are not intended to be in any sense limiting.