Field of the Invention
This invention relates to a pivot pin assembly which reduces the high pre-load torque necessary to retain a friction-reducing element relative to the pivot pin.
Background of the Invention
Pivot pins are normally used to connect two members together such that one member will pivot relative to the other. In many off-road type vehicles, pivot pins are used between a fork member and the rod extending out of a hydraulic cylinder. Various types of pivot pin constructions are available on the market today. In some of these designs, a wear surface occurs on the periphery of the pin which necessitates complete replacement of the pivot pin after a certain time period. In other designs, the wear surface is isolated between the inner and outer race of the ball bushings which are designed to accommodate such wear. When the wear becomes significant, it is only necessary to replace the ball bushing rather than the pin itself. Such a design is more economical to use, however a very high pre-load torque is usually necessary to fix the ball bushing relative to the pivot pin. Even when a high pre-load torque is applied, a clearance fit normally occurs between pivot pin and the housing which allows motion due to the oscillating cylinder forces. This motion tends to wear the housing thereby relaxing the pre-load and in turn allowing the ball bushing to turn even more relative to the pivot pin. Such motion reduces the life expectancy of the parts.
Now a pivot pin assembly has been invented which transfers substantially all of the wear between the inner and outer races of the ball bushing and which uses a compression spring such that the required high pre-load torque necessary to fix the ball bushing relative to the pivot pin is eliminated.
Summary of the Invention
Briefly, the present invention relates to a pivot pin assembly which is designed to transfer essentially all wear between the various components to the surface between the inner and outer races of the ball bushing. In addition, a compression spring is so placed within the assembly such that it is no longer necessary to apply a high pre-load torque to the assembly in order to fix the ball bushing relative to the pivot pin.
The general object of this invention is to provide a pivot pin assembly for connecting two angularly movable members together. A more specific object of this invention is to provide a pivot pin assembly which reduces the high pre-load torque necessary to fix a ball bushing relative to a pivot pin.
Another object of this invention is to provide a pivot pin assembly which provides a uniform pre-load to the ball bushing.
Still another object of this invention is to provide a pivot pin assembly which compensates for variations and tolerances between the various components of the assembly without requiring a high pre-load torque to be applied in order to fix the ball bushing relative to the pivot pin.
A further object of this invention is to provide a pivot pin assembly which is easy to disassemble and reassemble.
Other objects and advantages of the present invention will become more apparent to those skilled in the art in view of the following description and the accompanying drawing.
Brief Description of the Drawing
FIG. 1 is a longitudinal cross-sectional view of the pivot pin assembly.
FIG. 2 is a longitudinal cross-sectional view of an alternative pivot pin assembly.
Detailed Description of the Preferred Embodiments
Referring to FIG. 1, a pivot pin assembly 10 is depicted showing a bifurcated member 12 having a pair of arms 14 and 16. Each of the arms 14 and 16 has a bore 18 and 20 respectively, formed therethrough. Each of the bores 18 and 20 have a conical surface 22 and 24 respectively, which tapers outwards towards the outer surface of each of the arms 14 and 16. An intermediate member 26, such as a hydraulic cylinder rod, is located between the arms 14 and 16. The intermediate member 26 has a bore 28 formed therethrough which is concentrically aligned with the bores 18 and 20 of the arms 14 and 16, respectively. A pivot pin 30 is receivable in the bores 18, 20 and 28 and has a generally cylindrical center portion having a step or shoulder 32 formed thereon. Preferably, the step 32 is located within the confines of the bore 28 of the intermediate member 26. The pivot pin 30 has a first end 34 which contains an inwardly tapering surface 36 which is mateable with the conical surface 22 of the arm 14. The pivot pin 30 also has a generally cylindrical second end 38 which is freely received within the bore 24 of the arm 16. Axially disposed in the second end 38 is a threaded bore 40, the purpose of which will be explained shortly.
A split cup-shaped collet 42 is designed to be received in the bore 20 of the arm 16 and to engage with the second end 38 of the pivot pin 30. The split collet 42 has an internal diameter 44 which is approximately equal to the external diameter of the second end 38 of the pivot pin 30. The split collet 42 also has an inwardly tapering external surface 46 which is mateable with the conical surface 24 of the bore 20. The split collet 42 further has an end wall 48 with an opening 50 formed therethrough which is concentrically aligned with the threaded bore 40 formed in the pivot pin 30. The split collet 42 is designed to be permanently attached to the pivot pin 30 via a threaded bolt 52 having an enlarged head 54. In order to assure that the bolt 52 remains in engagement with the threaded bore 40, a lock washer 56 can be used.
The pivot pin assembly 10 also includes a friction-reducing element 58 such as a ball bushing or a spherical bearing which contains an inner race 60 and an outer race 62. Preferably, the friction-reducing element 58 is a spherical bearing, in which the spheres are constructed on the inner race 60 rather than on the outer race 62. As shown in FIG. 1, the outer race 62 is press-fitted into the bore 28 of the intermediate member 26 and is held in position by a pair of snap rings 64 and 66. It should also be noted that the friction-reducing element 58 is slidably positioned about the periphery of the center portion of the pivot pin 30 such that one side or end will abut and contact the step 32.
A novel feature of the pivot pin assembly 10 is that it employs a spring 68 positioned about the periphery of the pivot pin 30 between the friction-reducing element 58 and the collet 42. The spring 68, which is preferably one or more Belleville springs, is designed to exert a desired pre-load on the friction-reducing element 58 once the spring 68 is compressed a predetermined amount. The use of a pair of Belleville springs is desired because it permits a rather thin wall collet 42 to be used. When one Belleville spring is used, the collet 42 and/or the top surface of the friction-reducing element 58 may have to be enlarged or alternatively, washers may have to be inserted therebetween such that sufficient contact is made with the ends of the springs 68. The spring 68 is compressed as the bolt 52 is threaded into the bore 40 of the pivot pin 30. In so doing, the split collet 42 is drawn into engagement with the pivot pin 30 and the conical surfaces 22 and 24 will mate with the conical surfaces 36 and 46 of the pivot pin 30 and collet 42 respectively. It is generally acceptable that cone seats are widely used for joints requiring accurate positioning and tight fits. Small variations in the cone diameters can create large variations in the cone position due to the cones shape. The distance between two cones facing each other, fitted tightly in their respective seats, is dependent on these variations. The use of opposite facing cone surfaces in conjunction with the compressible spring 68 permits one to obtain a desired pre-load on the inner race 60 of the spherical bearing 58 regardless of the variable distance which exists between the lower end of the collet 42 and the adjacent surface of the friction-reducing element 58.
It should be noted that this design permits the use of relatively low pre-load torque on the bolt 52 in order to fix the inner race 60 of the friction-reducing element 58 to the pivot pin 30. The spring 68, being a flexural member with a non-linear spring rate, substantially reduces the spring rate of the assembly. Regardless of the type of spring which is used in the pivot pin assembly 10, it should be noted that under no circumstances should the spring 68 be allowed to be compressed fully. If this occurs, a mechanical link is formed between the pivot pin 30 and the collet 42 which nullifies the function of the spring. It should be further indicated that in normal operations, the press fit of the outer race 62 of the friction-reducing element 58 to the bore 28 of the intermediate member 26, along with the use of the snap rings 64 and 66, will hold the outer race 62 stationary thereby preventing rotation. With the spring 68 axially forcing the friction-reducing member 58 against the shoulder 32, essentially all wear which will occur to the assembly 10, due to the pivotal motion, will occur at a surface 70 which is located between the inner and outer races 60 and 62, respectively.
Referring now to FIG. 2, an alternative pivot pin assembly 10' is shown. For purposes of convenience and not by way of limitation, similar parts have been designated by the same numerals as used in FIG. 1. In the pivot pin assembly 10', a pivot pin 30' is used which does not contain a stepped central portion but which contains a conically formed second end 39. In place of the step, a sleeve 72 is positioned about the periphery of the central portion of the pivot pin 30' between the arm 14 and the friction-reducing element 58. The sleeve 72 is of sufficient diameter so as to abut the inner surface of the arm 14 thereby forming a non-axially movable stop for the friction-reducing element 58.
The alternative pivot pin assembly 10' also incorporates a split cup-shaped collet 42' which has a conical, inwardly tapering interior surface 74 and a generally cylindrical exterior surface 76. The exterior surface 76 mates with a generally cylindrical surface 78 of a bore 20' formed in the arm 16 while the conical interior surface 74 mates with the conical second end 39 of the pivot pin 30'. As the split collet 42' is drawn onto the pivot pin 30' by means of a bolt 52, the surfaces 74 and 76 form a wedge joint with the second end 39 of the pivot pin 30' and with the surface 78 of the bore 20', respectively. As the split collet 42' is drawn onto the pivot pin 30', the spring 68 is compressed a predetermined amount such that a desired preload is obtained on the friction-reducing element 58 which will compensate for variations and tolerances between the various components of the assembly.
While the invention has been described in conjunction with two specific embodiments, it is to be understood that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the aforegoing description. Accordingly, this invention is intended to embrace all such alternatives, modifications, and variations which fall within the spirit and scope of the appended claims.