Background of the Invention
Tanks, such as water softeners, water heaters, water filters, iron filters, hydropneumatic tanks, and the like, generally have dome-shaped lower heads. To install the tank in an upright position, a plurality of legs, or alternately, an annular skirt, are connected to the lower head and serve to support the tank from the floor or other supporting surface. As the surface on which the tank is supported is frequently uneven, it is necessary in the normal installation procedure to level or plumb the tank. To level a tank having permanently attached legs, shims are inserted under the legs to provide the level condition. With the use of an annular skirt, a series of stepped wedge-shaped blocks are inserted beneath the skirt at various locations around the circumference of the skirt to level the tank. As the use of the wedges results in high stress concentrations in the skirt directly above the wedges, it is the normal instructional procedure to support at least 50% of the circumference of the skirt or base with wedges.
As a further problem, supporting legs are normally welded to the tank and are occasionally broken or bent during shipment and handling. Furthermore, as the legs are normally metal, they are subjected to corrosion, particularly when the tank is used in a moist environment.
Summary of the Invention
The invention is directed to a self-leveling supporting base for a tank. In accordance with the invention, the base includes a tapered annular skirt having an upper annular rim disposed in contact with the lower dome-shaped head of the tank and the lower edge of the skirt is adapted to rest on the supporting surface.
Connected to the rim is a downwardly curved wall which extends across the skirt and is spaced beneath the head of the tank. The curved wall is provided with an opening to receive a fluid outlet nipple which extends axially from the head. The lower end of the nipple receives a washer and a threaded connector, such as a fitting, and by turning down the connector, the curved wall will be deformed upwardly to urge the rim into tight engagement with the head of the tank. The opening in the curved wall is considerably larger than the outlet nipple and on installation of the tank at its site of use, the base can be moved relative to the tank to insure that the tank is properly positioned in an upright condition regardless of the uneveness of the supporting surface.
One or more annular flexible lips extend upwardly adjacent the rim and engage the dome-shaped head of the tank. The lips serve to provide a seal to prevent condensate from dripping downwardly along the tank into the interior of the base and the lips also increase the frictional resistance between the base and the tank head to thereby maintain the tank in the desired orientation with respect to the base.
The tank-supporting base of the invention is installed at the factory and it is merely necessary at the site of use to shift the base laterally, if necessary, to provide the proper upright alignment for the tank. No tools are required to install the tank in its proper upright condition and no auxiliary parts are required for the installation.
The base is preferably formed of a non-corrosive plastic material, such as molded polyethylene and as such, it is not only inexpensive to produce, but it is extremely durable and will aid in protecting the tank during shipment and handling.
The base can be used with all types of tanks having a dome-shaped head, such as water heaters, water softeners, water filters, iron filters, hydropneumatic tanks, and the like.
Other objects and advantages will appear in the course of the following description.
Description of the Drawings
The drawings illustrate the best mode presently contemplated of carrying out the invention.
In the drawings:
FIG. 1 is a vertical section of the self-leveling base of the invention as applied to a tank;
FIG. 2 is a bottom view of the base shown in FIG. 1;
FIG. 3 is an enlarged fragmentary vertical section showing the lips on the base; and
FIG. 4 is a vertical section of a modified form of the invention.
Description of the Preferred Embodiment
FIG. 1 illustrates a self-leveling supporting base 1 for a tank 2. The tank can be any type of a tank which is normally positioned in an upright condition and can include a water softener tank, a water heater tank, a water filter tank, hydropneumatic tank, and the like.
The tank 2 includes a generally cylindrical shell 3 which is enclosed at its lower end by a dome-shaped head 4. In the embodiment shown in FIGS. 1-3, a nipple or tube 5 is secured centrally within an opening in head 4 and serves as either an entry or discharge conduit for fluid contained within the tank.
The base 1 comprises an upwardly tapering skirt 6 having an annular lower edge 7 which is adapted to rest on a supporting surface 8. The upper edge of skirt 6 defines an annular rim 9 which is disposed in contact with the outer surface of head 4 of tank 2.
Skirt 6 is preferably formed from a molded plastic material, such as polyethylene and to provide added strength and rigidity, a series of ribs 10 can be formed in the skirt.
As best shown in FIG. 2, base 1 also includes a downwardly curved internal wall 11, which is spaced beneath head 4. As illustrated in FIG. 2, the wall 11 has a lesser radius of curvature than the head 4, and is spaced a substantial distance beneath the head.
Formed centrally of wall 11 is an opening 12 which receives nipple 5. As shown in FIG. 4, the diameter of opening 12 is substantially greater than the outer diameter of nipple 5, so that the entire base 1 can be shifted laterally relative to the tank head 4. A washer 13, which has a larger outer diameter than the diameter of opening 12, is engaged with the lower surface of wall 11, and elbow 14 is threaded on the lower end of nipple 5. As shown in FIG. 2, a pipe 15 is threaded with the elbow 14 and extends through a hole 16 in skirt 6. By threading elbow 14 on the end of nipple 5, the wall 11 will be deformed upwardly to bring the rim 9 into tight bearing engagement with the lower surface of head 4.
To provide a seal between base 1 and the head 4 of the tank, one or more annular lips 17 are formed in rim 9. Lips 17 are flexible and bear against the lower surface of head 4 to provide a seal between tank 2 and base 1, thereby preventing condensation or other liquid from running downwardly into the interior of the base 1. Alternately, if lips 17 are not employed in rim 9, suitable drain holes can be formed in the curved wall 11, outwardly of the central opening 12 for drainage.
Base 1 is fully installed with tank 2 at the factory, with elbow 14 being threaded on the lower end of nipple 5. At the location of use, the installer merely lifts the tank so that the base 1 is above the ground and then can kick, or otherwise move, the base to shift it laterally relative to the tank to provide the desired alignment so that the tank will be installed in an upright condition.
FIG. 4 illustrates a modified form of the invention in which the tank 2 does not have a fluid conduit in the lower dome-shaped head 4, but instead, the fluid openings are either in the shell or in the upper head. In this case a nut 18 is welded centrally of the lower head 4 and a bolt 19 is inserted through washer 13, as well as through openings 12 in wall 11, and is threaded with the nut 18. By threading down bolt 19, the rim 9 will be drawn into tight engagement with the lower head 4 of the tank 2 as previously described.
As the base 1 is assembled with the tank at the factory, the base will aid in protecting the tank during shipment and handling. As a further advantage, no tools or auxiliary parts or fasteners are required in leveling the tank at the site of installation.
As the base is preferably formed of a molded thermoplastic material, it is inexpensive to produce, extremely durable and provides an attractive appearance for the tank.
Various modes of carrying out the invention are contemplated as being within the scope of the following claims particulary pointing out and distinctly claiming the subject matter which is regarded as the invention.